Aussie pmn manual

Aussie Bushman™ LP Gas Grill Assembly and Use Manual for: Bushman™, Deluxe, & Elite Models FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open Lid. 4. If odor continues, immediately call your gas supplier or your fire department. FOR YOUR SAFETY 1. Do not store or use gasoline or other f[...]

2 IMPORT ANT SAFEGU ARDS F AILURE T O FOLLOW THESE SAFEGUARDS COULD RESUL T IN DEA TH, SERIOUS BODIL Y INJUR Y , AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS CAREFULL Y BEFORE ASSEMBL Y OR USE OF THE LP GAS GRILL. 1. W ARNING! Read and follow all instructions. 2. For Household Outdoor Use Only - Do Not Use Indoors or on recreational vehic[...]

7. W ARNING! If your grill catches on fire: • If the fire is in the grill portion and you can safely reach the control knobs, then turn them off by turning knobs clockwise. If you cannot safely reach the control knobs, call the fire department. • If the fire involves one of the hoses, and you can safely reach the propane cylinder valve, shut th[...]

— NOTICE — AUSSIE GRILL COMP ANY STRIVES T O BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTL Y OMITTED ANY P ARTS NEEDED FOR ASSEMBL Y , OR YOU NEED TROUBLESHOOTING INFORMA TION, PLEASE CONT ACT US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AUSSIE GRILL COMP ANY PRODUCT . 1-(800)-251-7558 8 am - 5 pm E.S.T Mon. - Fri[...]

Parts Diagram - Some small parts may not be depicted 3/4 5 6 7 10/ 1 1 14 15 17 18 20 21 22 24 25 8, 9, 30, 31, 33, 34, 35 32 36 38 39 39 40 40 40 42 43 44 45 46 47 48 49 50 41 51 54 55/ 56 5 28[...]

ASSEMBL Y INSTRUCTIONS for BUSHMAN, DELUXE, & ELITE MODELS PREP ARA TION FOR ASSEMBL Y : Removing parts from carton and some assembly will require two people. Before starting assembly , read the instructions and your manual. This manual covers several Bushman Grill models. Use only the steps that pertain to your model. Remove all the parts from[...]

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part# Legs, Wheel - T ubular Bolt, M6 x 50 Bolt, M6 x 45 Wheel Axle Nut, M8 Wheel Cover Rear Support Brace Bolt, M6 x 35 Drip Cup Holder Bowl Burner Screw ST4.8 x 10 Heat Shield Igniter 03.621 1.00 03.6212.00 03.6213.00 03.6214.00 03.6215.00 03.6216.00 03.6217.00 03.6218.00 03.6219.00 03.6220.00 03.6221.[...]

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 P ART# Bowl Bolt spacer W asher , 6M Control Panel Hose & Regulator Bowl Hinge Hinge Pad Hood Hood Hinge Hinge Pin Cotter Pin Hood Handle Bolt, M5 x 10 Drip Cup Side T able, Bushman Side T able, Deluxe/ Elite 03.6226.00 03.6227.00 03.6228.00 03.6228.01 03.5854.01 03.6230.00 03.6231.00 03.6232.00 03.6[...]

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 P ART# Side T able, Burner Spacer , Side T able Side Burner Pan Side Burner Side Burner Igniter Side Burner Igniter Clip Side Burner Cover Side Burner Hinge Pin Side Burner Hinge Pin Clip Flavor Activator™ Flavor Activator™ Mounting Stud Grid, Side Burner W arming Rack Cooking Grid, Chrome Cooking Gr[...]

STEP 1- Cylinder Support/ Retainer Clip Assembly TOOLS: 10 •Using three 6M x 15 bolts and three 6M nuts, attach the Cylinder Support to the Bottom Shelf as shown. •Attach Cylinder Retainer Clip to Bottom Shelf: push ends of clip in and allow to spring outward through holes in top surface of bottom shelf. •The Cylinder Support will be on the l[...]

STEP 2- Attach Legs to Bottom Shelf TOOLS : 11 •Attach Legs to Bottom Shelf as shown using M6 x 50mm Bolts (M6 x 45mm for Bushman.) Note that the Wheel Legs (that have axle holes at the bottom) attach on the same side of the Bottom Shelf as the Cylinder Support. Position legs so that the velcro patches and/ or the four Bolt holes on the back leg [...]

STEP 3 - Attach Wheels to Cart T ools: 12 •Screw 8M Nut onto the Axle. Place Wheel on Axle. Note: position Wheel with recessed center toward Nut. •Insert Axle through holes in Wheel Legs. Secure other Wheel, using 8M Nut with two pliers. •Install Wheel Covers : Align Wheel Cover pins into holes on Wheel and snap in place. (ITEM 14) WHEEL 2 pc[...]

STEP 4 - Attach Rear Support Bar 13 TOOLS: •Attach Rear Support Bar on backside of grill legs as shown using four M6 x 35mm Bolts and four 6M Nuts. Tighten All Bolts. (ITEM 18) REAR SUPPORT BRACE (ITEM 19) BOL T , M6 X 35 4 pcs (ITEM 9) NUT , M6 4 pcs STEP 5 - Attach Drip Cup Holder (ITEM 20) DRIP CUP HOLDER (ITEM 21) BOWL •Attach Drip Cup Hold[...]

STEP 6 - Attach Burner 14 TOOLS: •Attach Burner : Insert Burner manifold tubes down through holes in bottom of grill Bowl toward front of grill. (Photo 1) •From underside of Bowl, insert screws into holes of Burner and tighten (Photo 2) (ITEM 22) BURNER (ITEM 23) SCREW ST4.8 X 10 2 pcs Photo 1 Photo 2[...]

STEP 7 - Attach Heat Shield 15 •Thread Drip Cup Holder through center hole of Heat Shield and secure Heat Shield to bottom of grill bowl as shown, using 2 screws. (ITEM 24) HEA T SHIELD (ITEM 23) SCREW , ST4.8 X 10 2 pcs Caution : Some parts may have sharp edges or corners. Extend Heat Shield toward left side (tank side) of Bowl TOOLS:[...]

STEP 8 - Mount Igniter/ Flavor Activator Mounting Stud to Grill Bowl 16 TOOLS •Mount Igniter to Grill Bowl : With T ightening Nut removed, Insert Igniter threaded section down through Igniter hole ( located in center and next to and in front of Burner) of grill Bowl from inside until Igniter is resting on bottom of Bowl. NOTE: Do not remove or lo[...]

STEP 9 - Mount Grill bowl to Legs 17 •Carefully position grill Bowl over holes in tops of Legs with the Burner manifold tubes facing forward opposite the Rear Support Bar at the back of cart. (The Cylinder Support Bracket should be on the left side.) •Insert a M6 x 45mm Bolt through a 6mm W asher . Carefully align a Bowl Bolt Spacer between Bow[...]

Step 10 - Leak T est and Attach Control Panel Supplies Needed for a Leak T est Clean paint brush, water , and dishwashing liquid. How to perform a leak test W ARNING! Never use an open flame to test for gas leaks. 1)Use an LP Cylinder equipped with an OPD (Overfill Prevention Device) and have it filled at an authorized LP gas dealer by a qualified [...]

Continued: STEP 10 - Attach Control Panel STEP 1 1 - Attach Igniter Wire 19 •Attach Control Panel : Insert gas outlet tubes on back of Control Panel into Burner manifold tubes. (See Photo 1 below) Secure Control Panel to Cart by inserting bolts through holes on outside tops of front legs. When Control Panel and Burner are correctly aligned, tight[...]

20 STEP - 12 Mounting Hood/ Bowl Hinges •Insert M6 x 15mm Bolt through Hood Hinge and Hinge Pad and into hole in back side of Grill Hood as shown. Secure with 6M Nut. (See Photos 1 & 2 below) Repeat for remaining holes to secure two Hood Hinges. •Insert M6 x 15mm Bolt through Bowl Hinge and Hinge Pad and into hole in back side of Grill Bowl[...]

21 STEP 13 - Mounting Hood •Align Hood Hinge tabs with Bottom Hinge tabs and insert Hinge Pins from outside. Secure each Hinge Pin with Cotter Pin as shown. •Close Hood and check assembly to make sure that the hood and bowl fit properly together . Adjust hood by loosening the Hinge Bolts and retightening. TOOLS: (ITEM 34) HINGE PIN 2 pcs (ITEM [...]

STEP 14 - Attach Hood Handle 22 TOOLS: •Insert M5 x 10mm bolt through front of Hood into Hood Handle. Repeat for other side of handle. NOTE: DO NOT Overtighten mounting screws. Y ou could crack the porcelain grill coating. STEP 15-Insert Drip Cup •Insert Drip Cup into hanger clip underneath grill bowl. (ITEM 36) HOOD HANDLE 1 pc (ITEM 37) BOL T[...]

STEP 16 - Attach Side T ables 23 NOTE BEFORE A TT ACHING SIDE T ABLES: If you have an Bushman Elite grill with a Side Burner , you will attach the left Side T able as shown in this Step then skip to Step 17 for installation of the Side Burner on the right side. •Slide eight Side T able Spacers onto eight M6 x 45mm Bolts. •Insert M6 x 45mm Bolt [...]

STEP 17 - Elite Right Side Burner (BUSHMAN ELITE MODELS ONL Y) 24 •With Left Side T able installed in Step 16, begin installation of the Right Side Burner T able. If you do not have a Side Burner T able skip to Step 18. •Insert Side T able Burner T ube onto Side Burner Nozzle as shown below . Using four 6M x 45mm Bolts, 6M nuts, and Side T able[...]

Step 18 - Attach Flavor Activator™ •Using the holes on each side of the Flavor Activator™, place onto the two Flavor Activator™ mount- ing studs so that it lays above the burner . (ITEM 51) FLA VOR ACTIV A TOR™ 25 STEP 19 - A TT ACH PRIV ACY P ANEL •Attach Privacy Panel to the velcro patches on back side of front legs as shown. Note: Pr[...]

Step 20 - Insert W arming Rack •Position W arming Rack as shown. Insert legs 1 and 2 in holes on right side of grill Bowl and Hood respectively . While holding leg 3, insert leg 4 into hole on hood. Carefully position leg 3 into hole in grill Bowl and allow it to spring outward into position. Step 21 - Insert Cooking Grid •Lay Cooking Grill int[...]

Step 22 - Attach LP Cylinder •Swing the Cylinder Retainer Clip to outside of the Bottom Shelf. Place the LP Cylinder in circular recessed area on Bottom Shelf. Position Cylinder Retainer Clip over round shoulder of the LP Cylinder until it meets the cylinder carrying handle. •T ake the protective cap off the cylinder valve. Hold Regulator in a [...]

OPERA TING AND MAINT AINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULA TOR INFORMA TION This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter days. LP HOSE AND REGULA TOR ASSEMBL Y · Using a hose and regulator assembly that has not been supplied by the manufacturer of this LP ga[...]

· Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. · When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. T urn off all of the grill control knobs and the LP cylinder valve when grill is not in use. · Move gas hose as far away as possible from hot surfaces. How [...]

· Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below , do not use the LP gas grill. · Never smoke or have an open flame near the grill during a[...]

· W ash the porcelain or chrome coated Cooking Grids with a mixture of hot water and baking soda. · Empty the grease cup after each cooking session so excessive grease does not accumulate. Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in the tray . How to light your LP gas grill (See diagram below for i[...]

How to light your LP Gas Grill Side Burner (See diagram below for illustrations) 1) Open Side Burner Lid 2) Important: Make sure Side Burner Control Knob is turned “off” first. Make sure the LP gas cylinder valve is open by turning the valve handle counter-clockwise until it stops. 3) From the “Off” position, push in the Side Burner Control[...]

· Open Hood before lighting the grill to prevent an explosion from gas build-up. · Always inspect the gas hose and regulator assembly before each use. If the hose is cut, damaged, or showing signs of excessive abrasion or wear , do not use the LP gas grill. Contact the manufacturer , as the hose must be replaced with an assembly specified by the [...]

Y our burner has been preset by the manufacturer for opti- mal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mix- ture. (See diagram below) The flame should be checked before the initial cooking ses- sion and periodically throughout the grilling season, espe- cially after storing the [...]

Regularly clean your LP gas grill between uses and espe- cially after extended periods of storage. Ensure the grill and its components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly recommend that the unit be covered when stored outside for any length of time, especially during the winter[...]

Remove and wash the Flavor Activator™ in order to keep it clean. Burning off the residue after each cooking will make cleaning easier . Clean with soap and water . · Always turn the LP gas cylinder valve “Off” when not in use. Allow grill to cool before handling parts or cleaning. · Empty the Grease cup after each cooking session so excessi[...]

TRO UBLESHOO T I N G Problem Possible Cause Solution Burner will not light using the ignitor Burner not assembled cor- rectly Not pausing long enough before clicking the Igniter Button No spark LP gas cylinder is empty Coupling nut is not fully con- nected to regulator Excess flow valve tripped in regulator Obstructions in burner Electrode and burn[...]

TRO UBLESHOO T I N G Problem Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator Possible Cause High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burn- er system Some dealers have older fill nozzles with wor[...]

IMPORT ANT N N OTICE The gas grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfill Prevention Device). This is a secondary device to prevent the overfill of your LP Gas cylinder . The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFP A 58. Please make sure your filling stat[...]

AUSSIE GRILL COMP ANY LIMITED W ARRANTY This product is warranted to the original consumer purchaser against defects in material and workman- ship under normal outdoor household use and correct assembly (if assembled by the consumer-pur- chaser). Burner and Cooking Grid are warranted for a period of one (1) year from the date of purchase. All other[...]