Beckett CF500 manual

6104 BCF5 R06 Page 1 Potential for Fire, Smoke and Asphyxiation Hazards T o the Homeowner or Equipment Owner : Please read and carefully follow all instructions provided in this manual regarding your responsibilities in caring for your heating equipment. Contact a professional, quali fi ed service agency for installation, start-up or service work.[...]

Page 2 6104 BCF5 R06 T able of Contents General Information .............................................................................................................................. . 3-4 T o the Owner ...............................................................................................................................................[...]

6104 BCF5 R06 Page 3 Hazar d de fi nitions Intended to bring special attention to information, but not related to personal injury or property damage. NO TICE Indicates a potentially hazardous situation, which, if not avoided, may result in person- al injury or property damage. Indicates a potentially hazardous situation, which, if not avoided, cou[...]

Page 4 6104 BCF5 R06 Owner ’ s Responsibility: Follow These Instructions Exactly Contact a professional, quali fi ed service agency for the installation, adjustment and service of your oil burning system. Thereafter , have your equipment adjusted and inspected at least annually to ensure reliable operation. This work requires technical training,[...]

6104 BCF5 R06 Page 5 Combustion air supply The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or com- bustion air openings comply with National Fire Protec- tion Standard for Oil-Burning Equipment, NFP A 31. For appliance/burner units in con fi ned spaces, the room must have an air opening n[...]

Page 6 6104 BCF5 R06 Figure 1. Min. Combustion Chamber Dimensions V erify fi ring rate Refer to appliance manufacturer ’ s instructions (if available) for fi ring rate and nozzle selection. Otherwise, the maximum recommended fi ring rate for the burner depends on the length of the fi ring chamber and the distance from the burner center to the[...]

6104 BCF5 R06 Page 7 Mount the bur ner Mount fl ange(s) on air tube This section does not apply to burners with welded fl ang- es. Do not install air tube on burner . For non-pr essure fi ring fl ange , refer to Figure 3 : Install gasket (item a ) and fl ange (item d ). Ignore the next paragraph. For pr essur e- fi ring fl ange , refer to Fi[...]

Page 8 6104 BCF5 R06 Install nozzle line assembl y Insert the nozzle line assembly into the burner air tube. Reference Figure 5 . Slide the secondary adjusting plate ( Figure 6 , item f ) com- pletely to the left on the indicator adjusting plate (item e ). Finger tighten acorn nut (item c ) to secure the two plates together . Slide both plates comp[...]

6104 BCF5 R06 Page 9 The burner is shipped without the by-pass plug in- stalled. Intall the by-pass plug in two-pipe oil supply systems ONL Y . y y Failure to comply could cause immediate pump seal failure, pressurized oil leakage and the po- tential for a fi re and injury hazard. Do Not Install By-pass Plug with 1-Pipe System Install the oil tank[...]

Page 10 6104 BCF5 R06 W ir e the bur ner — R7184 Disconnect electrical power before installing or servic- ing the burner . Provide ground wiring to the burner , metal control en- closures and accessories. (This may also be required to aid proper control system operation) Perform all wiring in compliance with the National Electric Code ANSI/NFP A [...]

6104 BCF5 R06 Page 1 1 Star t-up chec klist Combustion air supply and venting have been inspected and veri fi ed to be free of obstructions and installed in ac- cordance with all applicable codes. Oil nozzle has been selected correctly and securely in- stalled in the nozzle adapter . Fuel unit by-pass plug has not been installed for one- pipe oil [...]

Page 12 6104 BCF5 R06 Star t the Bur ner Do not attempt to start the burner when excess oil has accumulated in the appliance, the appliance is full of vapor , or when the combustion chamber is very hot. Do not attempt to re-establish fl ame with the burner running if the fl ame becomes extinguished during start- up, venting, or adjustment. V apor[...]

6104 BCF5 R06 Page 13 Set combustion using instr uments Allow the burner to run for approximately 5 to 10 min- utes. Set the stack or over- fi re draft to the level speci fi ed by the appliance manufacturer . Natural Draft Applications; typically over- fi re draft is -0.01” or -0.02” w .c. Direct V enting ; typically may not require draft ad[...]

Page 14 6104 BCF5 R06 Maintenance and Ser vice Do not tamper with the burner or controls or make any adjustments unless you are a trained and quali fi ed service technician. T o ensure continued reliable operation, a quali fi ed service technician must service this burner annually . More frequent service intervals may be required in dusty or adve[...]

6104 BCF5 R06 Page 15 R eplacement par ts 1 2 3 10 9 8 4 5 6 7 11 12 13 15 14 16 Item Part Name/Description Part Number 1 Air T ube Specify 2 Spline Nut 3666 3 Adjusting plate assembly 51286U 4 Blocking Oil Solenoid V alve 2182602U 5 Igniter 51771U 6 Control Specify 7 Air Band 3819 8 Air Shutter 3215 9 Fuel Pump Specify 10 Fuel lines Specify Length[...]

Page 16 6104 BCF5 R06 Limited WARRANTY For Residential, Commercial and Specialty Burners The R. W. BECKETT CORPORATION (“Beckett”) warrants to persons who purchase its Beckett burners from Beckett for resale or for incorporation into a product for resale (“Customers”) that its equipment is free from defects in material and workmanship under[...]