Blodgett KLT-12G manual

1 IMPORTANT NOTES FOR INSTALLATION AND OPERATION KLT-12G GAS FIRED FLOOR MODEL TILTING KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05 401 USA Telephone (800) 33 1-5842, (802) 860 -3700 Fax: (802) 864-0183 S00073 Rev A (5/04)[...]

2 It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.[...]

3 TABLE OF CONTENTS DESCRIPTION PAGE 1.0 IMPORTANT NOTES FOR INSTALLATION AND OPERATI ON ........................... 2 2.0 SERVICE CONNECTIONS ................................................................................... 4 3.0 INTRODUCTION ................................................................................................... 5 4.[...]

4 2.0 SERVICE CONNECTIONS 3 [76] 4.75 [121] 23.75 [603] 25.388 [645] 17.25 [438] 5.5 [140 ] 1 1.25 [2 86] 15 [381] 7.75 [197] MIN. 6 [152] 12.50 [317] POUR P A TH 6 [152] 23.88 [607] 32.88 [835] 55.75 [1416] 30 [762] Ø16.75 [425] I.D. Ø20 [508] 15.88 [403] FLANGED FOOT DETAIL 4 7/16" [1 1mm] HOLES ON 3 [76] B.C. EQUALL Y SP ACED Ø DIMENSION[...]

5 3.0 INTRODUCTION DESCRIPTION Model KLT-12G (12 gallon capacity) gas fired, self -contained, tilting kettle. The kettle has a jacket of double-wall construction forming a sealed reservoir around the lower two-thirds of the kettle. The reservoir is charged with distilled water. The kettle is equipped with a “clean lock” to hold kettle in cookin[...]

6 4.0 INSTALLATION INSTRUCTIONS GENERAL Gas installation to conform to local codes or in absence of local codes to the National Fuel Gas Code - ANSI Z223.1 - latest edition. In Canada, installation to be according to CAN/CGA- B149.1 (NAT) or CAN/CGA-B149.2 (LP) installation codes as applicable. 1. The appliance and its individual shut-off valve mus[...]

7 GAS CONNECTION 1. The Serial and Rating Plate on the unit indicates the type of gas your unit is equipped to burn. DO NOT connect to any other gas type. 2. A 3/4" NPT line is provided at rear for the connection. The unit is equipped with an internal pressure regulator which is set at 4" W.C. manifold pressure for Natural Gas and 10"[...]

8 INSTALLATION 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Ideally an exhaust system should be direct ly above the appliance to exhaust combustion gases generated by the unit. 3. The appliance is intended for use on noncombustible floors. The minimum clearance from combustible and noncombustible flo[...]

9 5.0 OPERATING INSTRUCTIONS FRONT PANEL CONTROLS: Power Switch This switch turns the main power to the unit on and off. It must be turned on to heat the kettle. It should be turned off when the kettle will not be in use for long periods. Thermostat Selects the desired internal kettle operating tem perature. It also turns on the temperature light ([...]

10 TILTING INSTRUCTIONS Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the tilt knob located on the console at the top left. This feature locks the kettle in the upright position and also allows the operator to lock the kettle at 105 degrees for ease of cleaning. Fo llow these steps to tilt kettle: 1[...]

11 6.0 PERIODIC MAINTENANCE All units are adjusted at the factory. In order to avoid problems in operation, check type of gas an d manifold pressure at initial installation and compare it with information on the rating plate. CLEANING The gas fired tilting kettle should be cleaned after each use. 1. Always keep exposed cleanable areas of the unit c[...]

12 GENERAL SERVICE In order to avoid problems, check that the unit has been connected to the gas supply type and voltage for which it was supplied. This can be done by examining the rating plate that lists the gas type and voltage for which the unit was manufactured. PRESSURE SWITCH The pressure switch is preset for proper operation from the factor[...]

13 counterclockwise. Use the centre of the black ring as an indicator. 6. If relief valve opens, reduce setting on pressure switch, cool kettle completely by filling with cold water and repeat this procedure. 7. If pressure in kettle is below 40 psi, increase setting on pressure swit ch, cool kettle completely by filling with cold water and repeat [...]

14 7.0 TROUBLESHOOTING Unit does not come on: 1. Power switch and/or thermostat is “OFF”. 2. Unit is not plugged in. 3. Main power supply is off. 4. Tilt micro switch out of alignment or faulty. Unit is on electrically but does not heat: 1. Gas supply to the unit is “OFF”. 2. The manual shut-off valve is “OFF”. 3. The thermostat is not [...]

15 APPENDIX ‘A’ MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION: Prepared for use in Canada by: E H & S Product Regulatory Management Department DOW CHEMICAL CANADA INC. P.O. Box 1012 Sarnia, Ontario, N7T 7K7 (800) 331-6451 1. CHEMICAL PRODUCT AND COMPAN Y IDENTIFICATION IN CASE OF EMERGENCY: Fort Saskatchewan, Alberta: (780) 998-8282 Sa[...]

16 S HAZARDS IDENTIFICATION EMERGENCY OVERVIEW POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye i rritation. Corneal injury is unlikely. Mists may cause eye irritation. SKIN CONTACT: Prolonged contact is essentially nonirritating to skin. A single prolonged exposure is not likely to r[...]

17 4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipat ed by this route of exposure incidental to proper industrial handling. INHALATION: Remove to fresh air if effects occur. Consult a physician. NOTE TO PHYSICIAN: No specific antidote. Supportive care. Treatment ba[...]

18 possibly resulting in spontaneous combustion. Container may rupture from gas generation in a fire situation. EXTINGUISHING MEDIA : Water fog or fine spray, carbon dioxide, dry chemical, foam. Alcohol resistant foams (ATC type) are preferred if available. General purpose synthetic foams (including AFFF) or protein foams may function, but much les[...]

19 S EXPOSURE CONTROLS/PERSONAL PROTECTION ENGINEERING CONTROLS: Provide general and/or local exhaust ventilation to control airborne levels below the exposure guidelines. PERSON AL PROTECTIVE EQUIPM ENT EYE/FACE PROTECTION: Use safety glasses. Safety glasses should be sufficient for most operations; however, for misty operations wear chemical gogg[...]

20 HAZARDOUS DECOMPOSITION PRODUCTS: Hazardous decomposition products depend upon temperature, air supply and the presence of other materials. HAZARDOUS POLYMERIZATION: Will not occur. 11. TOXICOLOGICAL INFORMATION (See Section 3 for Potential Health Effects. For detailed toxicological data, write or call the address or non-emergency number shown i[...]

21 local laws and regulations. Regulations may vary in different locations. Waste characterizations and compliance with applicable laws are the re sponsibility solely of the waste generator. THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACT URING PROCESSES OF PARTIES HANDLI NG OR USING THIS MATERIAL. THE INFORMATION [...]

22 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements. SARA HAZARD CATEGORY: This product has been reviewed according to the EPA “Hazard Categories” promulgated under Sections 311 and 312 of the Superfund Amendment and Re[...]

23 CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System (WHMIS) Classification for this product is: This product is not a “Controlled Product” under WHMIS. CANADIAN ENVIRONMENTAL P ROTECTION ACT (CEPA) This product contains one or more substances which are not listed on the Canadian Domestic Subs[...]