Brinkmann ProSeries 4495 manual

D E S I G N C E R T I F I E D ™ OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL T O A VOID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY DAMAGE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NO[...]

1 WE W ANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y BEF[...]

2 General W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use . . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak T esting . . . . . . . . . . . . . . . . . . . . [...]

3 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, [...]

4 W ARNING W ARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL) The LP cylinder is available for purchase at the same location the grill was purchased. The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a T ype 1 cylinder valve and an over-filling protection de[...]

5 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with th[...]

FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-filled tan[...]

7 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. ?[...]

LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WHEN TO PER[...]

W ARNING 9 6. Check each place listed (A – H) for growing bubbles which indicates a leak. 7. T urn off gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to "OFF" position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. 12. T ur[...]

LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position. 3. T urn on the fuel supply by r[...]

LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner . 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob of that burner to the "HIGH" position. Continue to push in control knob while pressing electronic igniter for 3 – 5 seconds. 4. Once burner is lit, continu[...]

12 MA TCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner . 4. T urn the side burner control knob to the "HIGH" position. The burner should light immediately [...]

13 OPERA TING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. ?[...]

ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included with your grill depending on the model purchased). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all warnings and instructions in the owner ’s manual provided with the rotisserie. Sa[...]

15 GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods[...]

BURNER ASSEMBL Y/MAINTENANCE • Although your burners are constructed of brass, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner . • DO NOT obstruct the flow of combustion and ventilation air .[...]

17 TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for Leak T esting. • DO NOT store a spare LP gas cylinder (filled or empty) under or near the [...]

TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. 1. [...]

Y our grill's serial number and model number , and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill. Question: Why does my [...]

Cleaning Stainless Steel Cooking Grills: W ash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner . For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: W ash grills with a mild detergent and rinse[...]

ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT . The estimated time of assembly for this grill is approximately 45 minutes. The following provided tools are required to assemble this Brinkmann ProSeri[...]

(Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. FOR MISSING P ARTS, PLEASE CALL CUSTOMER SERVICE A T 800-527-0717. 22 5 6 1 10 8 2 3 4 19 11 7 9 13 12 14 15 16 17 18 20 21 22 23[...]

23 P AR TS BAG CONTENTS 1 Screwdriver 1 Hex nut wrench 1 AA/1.5V Alkaline battery 10 M5 X 10mm round head bolts 6 M6 X 12mm flat head bolts 8 M6 x 12mm round head bolts 16 M6 x 14mm hex head bolts 18 M6 X 50mm flat head bolts 6 M6 X 30mm flat head bolts 16 Star W ashers Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS b[...]

Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary . Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 x 50mm flat head bolts and [...]

Step 3 Attach back panel using six M6 x 50mm flat head bolts and four M6 x 12mm flat head bolts. NOTE: With the help of a friend, turn the cart assembly over . T ry to minimize the stress to the legs. Step 4 Attach two locking steel casters to the bottom of the right side caster bracket using four M6 x 14mm hex head bolts and star washers. Step 5 A[...]

Step 6 Attach the door bracket (type “B”) to the bottom left leg tube using two M5 x 10mm round head bolts. Step 7 Attach the door bracket (type “A”) to the bottom of the right leg tube using two M5 x 10mm round head bolts. NOTE: With the help of a friend, turn the cart to its upright position. Step 8 Put the end of the top left door bracke[...]

Step 10 Place tank tray assembly over vent holes on bottom cart panel and secure using four M6 x 12mm round head bolts. T ank tray should slide in and out of cart freely . Step 1 1 Attach the door bracket to the side cart panels using four M6 X 50 mm flat head bolts. Make sure the stopper plates face down. Step 12 Attach the plastic basket guide to[...]

Step 13 Insert right side door over lower hole on bottom of right cart panel then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket. Step 14 Insert left side door over lower hole on bottom of left cart panel then align door with cart fram[...]

29 NOTE: When performing Step 15, lift grill body from front and rear panels to avoid injury to hands and fingers. Step 15 With the help of a friend, place grill body assembly on the assembled cart frame. Step 16 Align bolt holes located on the outside of the grill body assembly . Secure using six M6 X 30mm flat head bolts. At this time, secure all[...]

30 Step 17 Attach the side table assembly to left side grill body assembly by inserting two M6 x 12mm round head bolts through the top holes of the grill body assembly . Step 18 Place table over bolts, slide downward, then insert two M6 X12mm round head bolts into bottom holes of the side table assembly and into holes of grill body assembly . T igh[...]

Step 19 Place the heat tents on lower level of grill assembly directly above burners. Make sure the heat tents are in place of the slot by slide the back end to the slot. Step 20 Place stainless steel cooking grills on support ribs directly above heat tents. make sure the small one is put at the side end. Step 21 Place warming rack in slots above c[...]

Step 23 Slide basket into slots located on inside of left door . NOTE: Before sliding grease trays in place, pull out the regulator which is located under the side burner . Step 24 Slide the two grease trays into open front side under the control panel. 32[...]

ProSeries 4495 (Assembled) 33 Step 25 T o install battery , unscrew igniter button cap. Insert battery with positive end towards button. Replace igniter button cap.[...]

34 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252. PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years. SET OF 12 812-2904[...]

140-4495-0 1/05, 4/05 Owner ’s Manual for Model 810-4495-0 The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 4495 is free from defects due to workmanship or materials for: Stainless Steel parts - Lifetime Electronic ignition and burners - 1 Y ear Remaining parts - 1 Y ear The Brinkmann Corporation’s ob[...]