Broil King 9025 manual

A UT OMA TIC FOOD SER VICE EQUIPMENT A UT OMA TIC GAS BR OILER MODEL 9025 (CCSI CONTR OL) O WNERS MANU AL IMPOR T ANT: RET AIN THIS MANU AL IN A SAFE PLA CE FOR FUTURE REFERENCE. Broiler area m ust be kept free of combustib le materials, and the flow of comb ustion and ventilation air must not be obstructed. Operating per sonnel must not perf orm a[...]

2 T ABLE OF CONTENTS A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.2 W arranty Inf ormation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.3 Ser vice/T echnica[...]

3 A. GENERAL INFORMA TION A.1 Description The Nieco ® Model 9025 automatic broiler , utiliz es dual broil chambers, high release conv ection b ur ners, electric elements, a new , simplified ignition system, easy cleaning and a state-of-the-ar t computer control to help eliminate broiling problems and pro vide the operator with e v en greater contr[...]

4 A.3 Service/T ec hnical Assistance If you e xperience any prob lems with the installation or operation of y our broiler , contact your local A uthorized Nieco Distributor . Fill in the inf or mation bellow and hav e it handy when calling y our authorized ser vice agency for assistance. The serial number is on the broiler rating plate on the side [...]

5 A.4 Important Safety Information (Cont.) In addition to the warnings and cautions in this manual, use the f ollowing guidelines f or safe operation of your Nieco A utomatic Broiler : • Read and f ollow all instructions before using this equipment. • Install or locate broiler only f or its intended use as described in this manual. • Do not o[...]

6 Nieco Cor poration - Model 9025[...]

7 Nieco Cor poration - Model 9025 * 12 ” (305mm) Minimum, pref erably 610 mm (24 ” ) or more f or ser vice. Location clearances are from walls of broiler height. B.4 Hood Requirements This appliance must be installed under a v entilation hood of adequate size and the f ollowing minimum capacity: Model SCFM 9025 1000 Do not obstruct the flow of [...]

8 B.6 Gas Connection- 1 ” N.P .T . (Nieco P/N 11966; 1 ” Flexible Gas Line) At rated input the gas supply should deliv er a minimum pressure of at least 15 mbar (5" water column) at the broiler connection f or natural gas. Incoming gas supply pressure must not e xceed 50 mbar (14" water column). Note: The installation of this applianc[...]

9 Nieco Cor poration - Model 9025 B.9 Electrical Connection P ower requirements are stated on the unit nameplate and must be connected accordingly . This appli- ance, when installed must be electrically grounded in accordance with local codes , or in the absence of local codes, with the National Electrical Code, ANSI/NFP A 70, or the Canadian Elect[...]

10 C. OPERA TION C.1 Controls and Indicator s ON THE FLEX CHAMBER SIDE Red Pilot Button (P/N 2123) Gas Pressure Gauge (P/N 2001) Main On/Off Switch (P/N 10503) Ignitor Reset Button (P/N 11025) ON THE MAIN CHAMBER SIDE Upper Red Pilot Button (P/N 2123) Low er Red Pilot Button (P/N 2123) Gas Pressure Gauge (P/N 2001) Nieco Cor poration - Model 9025[...]

11 C.1 Controls and Indicator s (Cont.) (1) READ Y - Green indicator light when temperature set point is reached. (2) RESET - Clears broil chain error and silences warning alarm. (3) LCD SCREEN (4) SELECT - Used to access diff erent menus, screens , and to mov e the cursor arrow . Used to enter program mode. (5) SCROLL UP - Raises Time/T emperature[...]

12 C.2 Lighting Procedures 1. Broiler is centered under hood and plugged in 2. Gas v alve is open when handle is in line (parallel to) the pipe 3. T ur n ventilation system on PILO TS MUST BE LIT WITHIN 5 MINUTES; IF Y OU EXCEED 5 MINUTES, PRESS THE RESET BUTT ON NEXT T O THE ON/OFF SWITCH AND REPEA T IGNITION PROCEDURES. IF REIGNI- TION F AILS, CO[...]

13 C.2 Lighting Procedures (Cont.) MANU AL IGNITION - MAIN CHAMBER 1 Press and hold the LO WER PILO T BUTT ON (a) . Use match or long-stemmed lighter to light PILO T TUBES (b) . Light the pilot closest to the feed end of the broiler . After pilot has lit, hold pilot b utton f or 30 seconds, release and v er ify that lower b ur ners hav e lit. Repea[...]

14 1. Allow the broiler to run free of any product f or 10 minutes . This will burn the chain clean. 2. T ur n off the Main P ower Switch (a) . 3. W ait for 30 minutes f or the broiler to cool. C.3 Shutdown Pr ocedures 2. Close the MAIN GAS V AL VE (b) V alve is closed when it is perpen- dicular to pipe a PLANNED SHUTDO WN W ARNING Alwa ys leave th[...]

SELECT ENTER 15 SELECT ENTER ACTUAL SET MAIN xxxxF 0500F FLEX xxxxF 0500F SETUP EXIT C.4 Control Operation Left WHOPPR 01:50 Center CHICKN 03:45 Right CHICKN 03:45 MAIN XXXX F FLX XXXX F 1 T ur n Main P ower Switch on. Cop yright screen will illuminate for se ver al seconds showing software re vision number (2.15 at time of printing) follo wed by t[...]

16 1 NORMAL R UN (OPERA TING) SCREENS The readout displa y actually has 8 lines, how e ver only 4 are visib le at a time. The first visible set sho ws cook times for the upper broil chains. The second set shows the return belt time and the time and date stamp . T o switch between the sets press the SELECT button. SELECT ENTER Left WHOPPR 01:50 Cent[...]

17 1 BEL T SELECTION LEFT THICK CENTER RIGHT SELECT ENTER L C R F rom the nor mal operating screen - press and hold f or 5 seconds the BEL T y ou wish to change. F or example press LEFT (a). Belt selection choices are: LEFT (Main Chamber), CENTER and RIGHT (both Fle x Chamber). CHANGING PRESET COOK TIMES The 9025 control allows y ou to program m ul[...]

18 1 BEL T SELECTION LEFT WHOPPER THICK BURGER CHICKEN CENTER RIGHT SELECT ENTER L 1 2 3 C R Press and hold f or 5 seconds the belt you wish to change. The Flex Chamber belts are controlled by the CENTER and RIGHT belt buttons . For e xample, press and hold the CENTER (a) button f or 5 seconds. CHANGING FLEX CHAMBER ELEMENT PO WER SETTINGS The fle [...]

19 1 SELECT ENTER Press and hold SELECT (a) for 5 seconds to get to the TEMP SET screen. Press the SELECT (b) button to mo ve the cursor to point at SETUP , then press the ENTER (c) button. SETTING THE D A TE AND TIME SELECT ENTER SET CLOCK/CALENDAR MON DA/YR HR.MN.SC xxx xx/xx xx.xx.xx Exit 2 SC O SELECT ENTER Press the SELECT (a) button to mo ve [...]

20 D . CLEANING AND DISASSEMBL Y T urn broiler off and c lose the main gas valve. Disconnect the power supply to the br oiler before c leaning or servicing. If this broiler is connected using a restraint, and disconnection of the restraint is necessary f or clean- ing or moving the br oiler , the restraint must be reconnected after the broiler has [...]

21 Feed End Loader Base - P/N 11211 Reassemble 3 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Pull release pin; lift right side and pull 27 Hold base by loader bar; pull release pin; tilt inside side up Insert outer side first; push loader bar to move base until pin engages Every 4 Hours Feed End Loader Co ver - P/N 11386 Reassemble 2 Di[...]

22 Feed End Flex Slide - P/N 11755 Reassemble 5 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift and pull 25 Hang slide on the brackets Every 4 Hours Feed End Loader Housing - P/N 11389 Reassemble 4 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift and pull 26 Hang housing on the brackets Nieco Cor poration - Model 9025 CA UT[...]

23 Feed End Main Chamber Ash Scraper T ra y P/N 11014 Reassemble 7 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Pull out 23 Push in place and secure over channel Feed End Fr ont Hood Shield (NO T A NIECO P ART) Reassemble 6 Disassemble Clean Wipe down front and back surface Lift, pull off 24 If hinged shield; swing shield up Secure in pl[...]

24 Feed End W arming Platens (2) 9 Clean a. Clean with sanitized water Do not scrub Do not use degreaser Clean with sanitized water after broiler cools b ut before grease becomes solid Feed End Upper Grease P ans (2) - MAIN P/N 10737/FLEX P/N 10452 Reassemble 8 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Slide pan out 22 Sl[...]

25 Feed End Feed End Ash Scraper Blades (2) - MAIN P/N 11016/FLEX P/N 11015 Reassemble 11 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Lift off pins and pull out 20 Replace back under top chains; put notches on pins W eekly ✗ Make sure par t swings freely Feed End Feed End Grease T r oughs (2) MAIN P/N 11540/FLEX P/N 11542[...]

26 Sides Side P anels (2) - P/N 10747 Reassemble 13 Disassemble Clean a. Wipe clean b. No Scrub Lift off 18 Hook over corner supports Discharge End A wnings (2) - MAIN P/N 11837/FLEX P/N 11830 Reassemble 12 Disassemble Clean a. W ash b. Scrub (on inside only) c. Rinse d. Sanitiz e Tilt to unhook; lift pins off brackets; pull out 19 Slide up and und[...]

27 Discharge End Stripper Blades (2) - MAIN P/N 10857/FLEX P/N 10856 Reassemble 15 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Tilt awa y from c hain; lift off brackets 16 Put blade notches on supports on broiler Make sure blade is not hooked on upper grease pan or burner s and that it swings freel y Incorrect Discharge End[...]

28 Discharge End Return Chains (2) - MAIN P/N 11412/FLEX P/N 11555 Reassemble 17 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Pull and hold spring loaded pin 15 Pull and hold spring loaded pin Slide chain assembl y towar d front; line up coupling with engagement pin; rotate return chain until fully enga ged Lift front; pull chain assembl[...]

29 Discharge End Lower Grease T ra ys (2) - MAIN P/N 11553/FLEX P/N 11551 Reassemble 18 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift from grease tr ough slot; slide out 14 Slide into place; fit bracket into slot Discharge End Grease T r oughs (2) - MAIN P/N 10943/FLEX P/N 10943 Reassemble 19 Disassemble Clean a. Wash b. Degrease c. [...]

30 W eekly Discharge End Dischar ge Ash Scrapers (2) - MAIN P/N 11006/FLEX P/N 11004 Reassemble 21 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Rotate top out and pull 11 Rest scraper on the support rod; g ently push to ward feed end until scraper clic ks into place. Lift broil chain if need- ed If assembled bac kwards, the [...]

31 Monthly Discharge End Lower Burner Shields (6) - P/N 10036 Reassemble 23 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift out of slots; push back; lower to clear bar s; pull out 9 Rotate 90 ° ; slide into broiler above slots Rotate back 90 ° into position Monthly Discharge End Lower Burner s (6) - P/N 10532 Reassemble 22 Disassembl[...]

32 Monthly To p Catalyst (if a vailable) - NO T A NIECO P ART Reassemble 24 Disassemble Clean Grasp handle and lift up to remove fr om shroud collar 8 Lift up, rotate 1/2 turn and fit over shr oud Handle should be at top W eekly Rinse with water only; air dry Do not use chemicals on a catalyst CA UTION: EXTREMEL Y HO T Rotate Nieco Cor poration - M[...]

33 Monthly To p Main Chamber Upper Burners (4) - P/N 10590 Reassemble 27 Disassemble Clean Brush with surface facing down DO NO T USE W A TER Lift burner to dislodge; inspect f or holes in screens; replace burner if necessary CA UTION: BURNERS MUST BE COOL 5 Put end with tube facing outside frame; fit hole end into place and set down Make sure burn[...]

34 Monthly To p Flex Chamber Element Reflector s (4) - P/N 10450 Reassemble 29 Disassemble Clean a. Wash b. Scrub c. Rinse Lift out 3 Place reflectors o ver element supports Correct Incorrect Monthly To p Main Chamber Reverberator s (4) - P/N 10151 Reassemble 28 Disassemble Clean a. Wash b. Scrub c. Rinse Slide off; inspect for breaks/dama ge; repl[...]

35 Monthly To p Pilot Burners (4) 31 Clean Clean all pilot burner s and orifices Clean slot with a utility knife blade; clean orifices with Nieco Brush P/N 11731 Monthly Inside Orifices (10) 30 Clean Clean 4 upper burner orifices and 6 lower b urner orifices Clean main burner orifices with Nieco brush P/N 11731 Nieco Cor poration - Model 9025[...]

36 Nieco Cor poration - Model 9025 Monthly To p Flex Chamber Heating Elements (4) 33 Clean No cleaning needed Inspect for a smooth surface b y touching each element lightly feeling f or rough spots Inspect CA UTION: Must be fully cool! If you f eel rough spots - Ask for assistance Sides Flame Arrestors/Chain Supports (6) - MAIN P/N 10680/FLEX P/N 1[...]

37 Hood Grease Extractors - NO T A NIECO P ART Reassemble 35 Disassemble Clean a. Degrease b. Scrub c. Rinse Lift and pull to remove eac h extractor 1 Insert extractor; lift and secure in position Correct Incorrect Inside Frame and Cr oss Rod 34 Clean Using multipurpose tool f or cross r od Wipe down frame Frame Cross Rod Nieco Cor poration - Model[...]

38 Nieco Cor poration - Model 9025 Hood T emperature Probe Shield - P/N 10755 Reassemble Disassemble Clean a. Degrease b. Scrub c. Rinse Lift up and out of broiler Note position for pr oper reassembly . Shield hangs on cross r od. Semi- annuall y Use a cloth with rubbing alcohol to c lean the temperature probes (Main and Flex) on a monthl y basis. [...]

E. TR OUBLESHOO TING Prob lem Solution Pilots not lighting ❏ Check that broiler is plugged in, gas v alve is open and broiler is tur ned on ❏ The 5-minute time limit w as e xceeded - press the timer reset button ❏ Manually light if it is not a timer prob lem ❏ Check f or ignition ❏ Check f or clogged pilot Main burner s not lighting ❏ C[...]

40 Return chain jams ❏ Remov e any obstruction if needed ❏ Press the blac k reset button located on the left (MAIN CHAMBER) side of the broiler control bo x (under neath). ❏ Check the motor driv e chain (bicycle chain) f or any obstructions or jams Product not cooking to proper temperature in cookouts ❏ Use proper cookout procedures per OPS[...]

41 Meat patties not returning ❏ Check that patties ha ve not gotten stuc k on the retur n slide __ Remov e awnings to chec k __ Remov e product from retur n slide if necessar y __ Proper cleaning of retur n slide is needed daily to remov e buildup which can cause patties to stick ❏ Check return chain to see if patties are stuck in chain __ Remo[...]

42 F . BR OIL CHAIN REMO V AL 1 Run chain until the master link is near the front idler shaft. 2 Remov e the loader brack et and lift shaft and teflon bearings up, and slide the bearings out. 3 Unhook the master link. Maintain proper tension on the conv ey or chains to prev ent jamming. Major tension adjustments are made by remo ving a link or link[...]

43 G. P AR TS AND LOCA TIONS G.1 Main Chamber Remov able P ar ts[...]

44 G.2 Flex Chamber Remo vable P ar ts[...]

45 Nieco Cor poration - Model 9025 G.3 Feed End View Components Ther mocouple P/N 2024 Red Pilot Button P/N 2123 Gas Gauge P/N 2001 Main P ower Switch P/N 10503 Ignition Reset Switch P/N 11025 Red Pilot Button (2) P/N 2123 Upper Ther mocouple P/N 2101 Lower Thermocouple P/N 2024 Gas Gauge P/N 2001 K eypad Overla y P/N 10176 K eypad Circuit Board P/[...]

46 Nieco Cor poration - Model 9025 G.4 Main Chamber Side View Components[...]

47 Nieco Cor poration - Model 9025 G.5 Flex Chamber Side Vie w Components[...]

48 Nieco Cor poration - Model 9025 G.6 Model 9025 P arts List Nieco P/N Item 9025G GAS BURNER COMPONENTS 10590 Burner Box Assembly - 21 ” 12193 Lower T ube Bur ner 10036 Shield 28 ” T ube Burner 10151 Re verberator P erforated - 21 ” 9025G IGNITION & GAS SYSTEM 2067 Orifice, Upper Burner #51 2015 Or ifice, Low er Bur ner #48 2018 Pilot Or[...]

49 H. WIRING DIA GRAM[...]

50 I. SPECIFICA TIONS Benefits of A utomation Consistency V ersatility Speed Quality Fle xibility A UT OMA TIC B R OILER M ODEL 9025 I TEM N O . AIA 11400 Model 9025 The Nieco Model 9025 is the state of the ar t broiling system designed for maxim um v ersatility . The 9025 f eatures an automatic loader , computerized control, simplified ignition, d[...]

51 D IMENSIONS INCH MM Length 40.00 1016 Height 67.43* 1712 Width 49.25 1251 * If your broiler is equipped with a catalyst add 1.5 ” to the ov erall height. A 2 ” stand e xtension is av ailable f or improv ed freezer clearance . E NERGY Gas connection: 1 ” N.P .T . Electrical Connection (specify exact v oltage): 208-240V 3 Ø 50/60Hz 23A Natu[...]

52 J . W ARRANTY INFORMA TION Nieco Cor poration - Model 9025 1. Seller guarantees ne w Nieco automatic infrared equipment against def ective workmanship and materials for a period of twelv e months from the date of installation with the e xception of the inconel radiant surf aces, protectiv e shields, re verber ators, and electric broiling element[...]

Nieco Cor poration • 7950 Cameron Drive • Windsor , CA 95492 • (707) 284-7100 Office • (707) 284-7430 F ax Reorder # 9999-25 3/02 www .nieco .com • e-mail: nieco@nieco .com Printed in the USA © 2002 Nieco Corporation[...]