Broilmaster H4PK-1 SERIES manual

Page 1 GAS-FIRED MODELS MODELS H3X-1 H3XN-1 H3XPK-1 Series P3X-1 P3SX-1 P3XF-1 P3XN-1 P3SXN-1 P3XFN-1 MODELS MODELS H4X-1 H4XN-1 H4PK-1 Series P4X-1 P4XF-1 P4XN-1 P4XFN-1 MODELS R3-1 R3N-1 R3B-1 R3BN-1[...]

B101623-5-1012 Page 2 IMPORT ANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user . The user should retain this manual for future reference when us- ing or cleaning the grill and to properly iden[...]

B101623-5-1012 Page 3 Congratulations! W elcome to the beauty , durability , and prestige of a Premium Gas Grill by Broilmaster ® . With award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At[...]

B101623-5-1012 Page 4 Master Parts Distributor List ........................................................................................................... 5 How T o Order Repair Parts ............................................................................................................ 5 P3X Series Parts Diagram..........................[...]

B101623-5-1012 Page 5 T o Order Parts Under Warranty , please contact your local Empire dealer . See the dealer locator at www .empirecomfort.com. T o provide war - ranty service, your dealer will need your name and address, purchase date and serial number , and the nature of the problem with the unit. T o Order Parts After the Warranty Period, ple[...]

B101623-5-1012 Page 6 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantity[...]

B101623-5-1012 Page 7 Index No. Part Description Part Number P3SX P3SXN P3X P3XN P3XF P3XFN 1 Grill Body T op (with heat indicator , hinge, B100453 B100453 B100453 B100453 B100453 B100453 1 Grill Body T op (casting only) B100456 B100456 B100456 B100456 B100456 B100456 2 Heat Indicator (stainless) B101406 B101406 B101406 B101406 B101406 B101406 3 Li[...]

B101623-5-1012 Page 8 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantity[...]

B101623-5-1012 Page 9 Index No. Part Description Part Number P4X P4XN P4XF P4XFN 1 Grill Body T op (with heat indicator , hinge, B073286 B073286 B073286 B073286 1 Grill Body T op (casting only) B076621 B076621 B076621 B076621 2 Heat Indicator (stainless) B101406 B101406 B101406 B101406 3 Lid Handle (stainless) B070486 B070486 B070486 B070486 4 Foam[...]

B101623-5-1012 Page 10 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantit[...]

B101623-5-1012 Page 1 1 Index No. Part Description Part Number H3X H3XN 1 Grill Body T op (with heat indicator , hinge, B100453 B100453 1 Grill Body T op (casting only) B100456 B100456 2 Heat Indicator (stainless) B101406 B101406 3 Lid Handle (stainless) B070486 B070486 4 Foam Grip B073097 B073097 5 W arming Rack (Chrome) B100594 B100594 6 Cooking [...]

B101623-5-1012 Page 12 H4X SERIES P ARTS DIAGRAM 21 16 20 34 23 22 12 11 10 17 or 18 8 9 6 5 1 2 3 4 14 or 15 27 26 25 24 7 32 19[...]

B101623-5-1012 Page 13 H4X SERIES P ARTS LIST Index No. Part Description Part Number H4X H4XN 1 Grill Body T op (with heat indicator , hinge, B073286 B073286 1 Grill Body T op (casting only) B076621 B076621 2 Heat Indicator (stainless) B101406 B101406 3 Lid Handle (stainless) B070486 B070486 4 Foam Grip B073097 B073097 5 W arming Rack (stainless) B[...]

B101623-5-1012 Page 14 All repair part orders should be placed through your local Broilmaster dealer . T o locate a dealer in your area, visit www .Broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantity [...]

B101623-5-1012 Page 15 Index No. Description Part Number R3 R3N R3B R3BN 1 Grill Body T op - Black B100456 B100456 B100456 B100456 2 Heat Indicator (Stainless) B101 1 18 B101 1 18 B101 1 18 B101 1 18 3 Lid Handle (Stainless) B070486 B070486 B070486 B070486 4 Foam Grip B073097 B073097 B073097 B073097 5 Stainless Steel Retract-A-Rack B072695 B072695 [...]

B101623-5-1012 Page 16 Before Y ou Begin All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specic models. If you purchased an accessory with your Broilmaster , follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a s[...]

B101623-5-1012 Page 17 W ARRANTY TERMS Limited Five-Y ear Parts W arranty – Against Rust-Through If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option. • Infrared Burners on R3 or R3B • Flare Buster™ Ceramic Flavor Enhancers • Painted Electro-Galvanized Steel Compon[...]

B101623-5-1012 Page 18 Grill Location When choosing the ideal location for your Broilmaster ® Premium Gas Grill, remember this grill is designed for outdoor use ONL Y . Y ou should never install or operate your grill in any building, garage, or other enclosed area. For your safety , this grill should not be installed or operated under any combusti[...]

B101623-5-1012 Page 19 Propane Cylinder Safety Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. Failure to follow these safety precautions could result in a re or explosion causing property damage or personal injury . Propane gas cylinders should always be handled, stored, a[...]

B101623-5-1012 Page 20 Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (1 1") inches water column. It must be connected to the Propane gas cylinder ’s female valve outlet before the grill can be operated. Caution: Operation of a Propane gas grill without the pressure regulator and ho[...]

B101623-5-1012 Page 21 Connection Requirements Broilmaster grills are not equipped with pressure regulators. Y our gas grill operates at a manifold pressure of seven (7") inches water column. Connect cart mounted Natural gas grills to a pre-installed gas sup - ply line using the twelve (12’) foot exible hose and quick disconnect kit which[...]

B101623-5-1012 Page 22 Owner ’ s Manual For Models P3X-1 P4X-1 H3X-1 H4X-1 P3SX-1 P4XF-1 H3XN-1 H4XN-1 P3XF-1 P4XN-1 P3XN-1 P4XF-1 P3SXN-1 P3XF-1 GAS-FIRED[...]

B101623-5-1012 Page 23 HARDW ARE P ACK 10-24 KEPS NUT PHILLIPS TRUSS HEAD SCREW 10-24 X 1 1/4-20 HEX NUT 1/4 ID X 5/8 OD FLA T W ASHER PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4 10-24 HEX NUT , LOCK PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2 BRIDGE PIN DESCRIPTION P ART NUMBER QUANTITY SUPPLIED 10-24 KEPS NUT B073967 2 PHILLIPS TRUSS HEAD SCREW 10-24 X 1 [...]

B101623-5-1012 Page 24 GRILL ASSEMBL Y Installing Control Panel Shield Attach shield by inserting the shield over the studs. See Figure 6. Installing the Hose and Regula - tor T o ease assembly , remove grill top before assembling. Remove the 2 pins and clips at the rear of the grill top and set aside. See Figure 4. Figure 4 LP Models: Attach the h[...]

B101623-5-1012 Page 25 Installing the Ignitor Caution: Do not cut or damage ignitor wire. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug over the ignitor wire and fasten with nut provided. Attach one end of the ground wire to the terminal on the rear of the electronic ignitor . Attach [...]

B101623-5-1012 Page 26 Wind Deector Place the wind deector in the grill bottom. See Figure 10. Figure 10 GRILL ASSEMBL Y[...]

B101623-5-1012 Page 27 6. The burner bracket should be at a slight angle as shown in Figure 12. Once the proper angle is achieved, tighten the screw securing the burner bracket to the venturi assembly and burner body . 11 ° “H” SERIES BURNER SHOWN C L “H” Series Burner Shown Figure 12 7. Insert the 1/4-20 x 1 1/2 Phillips T russ Head Screw[...]

B101623-5-1012 Page 28 4. Slide the bridge pin through the hole in the 1/4-20 x 1 1/2 Phil- lips T russ Head Screw as shown in Figure 16. Figure 16 Handle For your added comfort a foam grip has been provided. See Figure 17. T ip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. [...]

B101623-5-1012 Page 29 Lid Stop Attach the lid stop assembly to the grill bottom as shown. See Figure 19. Note: H3X/H4X Series grills do not come with a Lid Stop Kit. The Lid Stop Kit is available as an accessory . Figure 19 GRILL ASSEMBL Y Installing Flare Busters Place the briquet rack in the grill. Position the are busters as shown in Figures[...]

B101623-5-1012 Page 30 Installing Racks Place the briquet rack or on the burner assembly . Position the are busters on the briquette rack or the ceramic briquets evenly on the briquette rack without overlapping. See Figures 20a and 20b. For Smoker Shutter installation see DP A100 manual included with your P3SX grill. Set the multilevel cooking g[...]

B101623-5-1012 Page 31 Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster ® pro- pane gas grill to a Propane gas cylinder , when a connected cylinder has not been used recently , or when either a natural or propane grill is being used for the rst time. Caution: Do not use an open ame when checking for leaks. C[...]

B101623-5-1012 Page 32 Before Cooking Before cooking on a grill for the rst time, it should be broken in to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burner . 3. Burn on HI for ten minutes. 4. Close the lid and burn on HI for an additional ten minutes. 5. T urn OFF gas. The grill is now ready[...]

B101623-5-1012 Page 33 Cleaning the Grill Caution: T o prevent injury , use care when cleaning a hot grill. Note: Do not use a commercial cleaner on the cooking grid. Do not brush grids while they are hot. Do not scrape grids. For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components. Burn Off This process is much [...]

B101623-5-1012 Page 34 Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi[...]

B101623-5-1012 Page 35 Owner ’ s Manual For Models R3-1, R3N-1 ,R3B-1, R3BN-1 GAS-FIRED[...]

B101623-5-1012 Page 36 HARDW ARE P ACK DESCRIPTION P ART NUMBER QUANTIT SUPPLIED Screw 1/4-20 x 3/4 PH T russ Head SS B063096 6 Spacer , Ignitor (R3B Only) B101082 1 Screw #10-24 x 1 Phillips T russ Stainless B073978 2 Knob R3918 2 Battery , AA N/A 1 Foam Grip B073097 1 Ground Wire (R3 Only) B072684 1 Collector Box Assembly (R3B Only) B101212 1 SP [...]

B101623-5-1012 Page 37 Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface. Insect W arning - Spiders and insects can nest in the burners of this and any other grill, and cause the gas to ow from the fro[...]

B101623-5-1012 Page 38 1. Mount grill onto cart, post or base per the mounting instruc- tions. 2. Place wind deector (ange side up) onto four raised bosses located on the interior bottom of the grill. See Figure 24. 3. R3B model only: Slide ignitor spacer onto collector box as- sembly and secure with nuts. See Figure 25. Attention: Do not cut[...]

B101623-5-1012 Page 39 5. Place blue ame burner on the left and infrared on the right into grill and insert burner tubes over orice ttings on valve. Secure each burner and burner shield with one (1) 1/4-20 x 3/4 phillips screw and nut. See Figures 27, 28, and 29 . R3 model only: Use lugs to attach ground wire before screwing the two infrar[...]

B101623-5-1012 Page 40 6. Remove ignitor from the control panel by unscrewing the ig- nitor button and nut. Attach ignitor wires to terminals on the ignitor . See Figure 30. 7. Re-attach the ignitor to the control panel, then tighten nut and insert AA battery , positive side down, and replace ignitor but- ton. See Figure 31. 8. Install foam grip on[...]

B101623-5-1012 Page 41 9. Fasten the lid handle to the grill body top with two #10-24 x 1" screws. See Figure 33. 10. R3B models only: Place the briquet rack over the blue ame burner only . See Figure 31. 1 1. R3B models only: Position the Char-Master briquet evenly on the briquet rack without overlapping. See Figure 34. 12. Set the cooking[...]

B101623-5-1012 Page 42 1. R3B Grills: Remove cooking grids, briquets and briquet rack from grill. 2. Blue Flame Burner: Remove blue ame burner shield and blue ame burner from grill (one (1) 1/4-20 x 3/4 phillips screw for burner). See Figure 36. Infrared Burner: Remove ignitor wire, lugs and infrared burner from grill (one (1) 1/4-20 x 3/4 ph[...]

B101623-5-1012 Page 43 12. The natural gas inlet pressure at the grill is to be set at 7.0" of inlet pressure. 13. Ignite burner on grill and observe ame pattern. If ame is yel - low in color or ame is lifting of f burner , the air shutter on blue ame burners only will require adjustment. 14. Beneath the control panel you can acces[...]

B101623-5-1012 Page 44 General Overview Broilmaster Infrared gas grills make it possible for you to enjoy cooking outdoors quickly and effortlessly . In minutes, you can en- joy steaks, hamburgers, poultry , pork chops, sh and other foods. Y ou can also cook more slowly if you wish. Broilmaster's optional accessories are designed to enhance[...]

B101623-5-1012 Page 45 FOOD FOOD "DONENESS" APPROXIMA TE COOKING TIME WITH INFRARED COOKING GRID POSITION 1 COOKING GRID POSITION 2 COOKING GRID POSITION 3 Steak Pieces- 1" Thick Medium Rare Medium/Medium Rare Rare 4 Minutes, 2 minutes per Side Medium Medium Rare Medium Rare 6 Minutes, Turn every 2 minutes Well Medium Well Medium 8 M[...]

B101623-5-1012 Page 46 Cooking Grid Position 2 Cooking Grid Position 1 Cooking Grid Position 3 Cooking temperature setting is on HI unless otherwise specied. Marinades and rubs will cause are-ups. Use caution with cooking foods seasoned in this manner . Caution: Under-cooked and raw meat can cause serious illness. Cook all meats to USDA recom[...]

B101623-5-1012 Page 47 Operating Instructions Before each use, inspect all hoses. If it is evident there is excessive abrasion or wear , or the hose is cut, it must be replaced prior to using your Broilmaster grill. Call your local Broil- master dealer for a replacement. Using the Ignitor Caution: If a burner fails to light after 5 seconds, turn th[...]

B101623-5-1012 Page 48 Before Cooking Before cooking on a grill for the rst time, it should be operated to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burners. 3. Burn on HI for ten minutes. 4. Close the lid and burn on HI for an additional ten minutes. 5. T urn OFF gas. The grill is now ready [...]

B101623-5-1012 Page 49 Cleaning the Grill Caution: T o prevent injury , do not clean a hot grill. Note: Do not use a commercial cleaner on the cooking grids. Do not brush grids while they are hot. For baked on residue use a BRASS (NOT STEEL) brush on the cooking grid and other components. Burn Off This process is much like that used in self-cle ani[...]

B101623-5-1012 Page 50 Gen eral Overview Proper care, maintenance and cleaning will help ensure a long life for your grill. Periodic cleaning will help avoid accumulations of ammable grease and other debris. Exterior Clean regularly with a solution of mild detergent and hot water . T ouch-up paint is available from your dealer . Broilmaster prot[...]

B101623-5-1012 Page 51 Cooking Grids Burn Off This process is much like that used in self-cle aning oven s and is most efcient when completed after each use of the grill. Because of the high intensity of the Infrared burner , any drippings and food particles that fall onto the burner surface are immediately incinerated. However , some debris and[...]

B101623-5-1012 Page 52 Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi[...]

B101623-5-1012 Page 53 APPLIANCE SER VICE HISTOR Y Date Dealer Name Service T echnician Name Service Performed/Notes[...]

B101623-5-1012 Page 54 APPLIANCE SER VICE HISTOR Y Date Dealer Name Service T echnician Name Service Performed/Notes[...]

B101623-5-1012 Page 55 APPLIANCE SER VICE HISTOR Y Date Dealer Name Service T echnician Name Service Performed/Notes[...]

B101623-5-1012 Page 56 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 V isit our web site a t www . broilmaster .com If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer . Model No. D[...]