Bryant 310AAV manual

Install ation , Start - - Up Op erating an d Ser vice a nd Mainte nance Inst ruc tions Seri es E/ F 310AA V/JA V SINGLE- - ST AGE DELUXE, INDUCED - - COMBUSTION 4- - W A Y MUL TIPOISE GAS FURNACE SAFETY CONSIDERA TI ONS 2 ........................ INTRODUCTI ON 3 .................................. CODES AND ST ANDARDS 4 .......................... Sa[...]

2 SAF ETY CONSIDERA TIONS FIRE, EXPLOSI ON, ELECTRICAL SHOCK, AND CARBON MONOXIDE POI SONING HAZARD Fai l ure to fol low t his wa rning c ould r esul t in pe r sona l inj ur y , de at h, or pr oper ty da ma ge. Im prope r ins tal l at ion, a djust me nt, a l te ra tion, s e rvi ce , ma int ena nce, or us e c an ca us e ca rbon monoxide pois oni ng,[...]

3 A A B [736.9] [736.9] 29 29 Ø7/8 Ø7/8 [22.2] [22.2] ACCESSORY ACCESSORY 5 15/16 5 15/16 [150.7] [150.7] 28.39 28.39 [721.2] [721.2] Ø7/8 Ø7/8 [22.2] [22.2] ACCESSORY ACCESSORY 14 7/8 14 7/8 [337.3] [337.3] (BOTH SIDES) (BOTH SIDES) Ø7/8 Ø7/8 [22.2] [22.2] ACCESSORY ACCESSORY Ø7/8 Ø7/8 [22.2] [22.2] ACCESSORY ACCESSORY Ø1 3/4 Ø1 3/4 [44.[...]

4 A10269 Fig. 2 --- Clea ra nces to Co mb ustib les 60 80 / 27 C / 16 C A06745 Fig. 3 --- Retu rn A ir T em pera tu r e INTRODUCTION Ser i es 140/ E 4 - -way mu ltip oise Categ o ry I fan - - assisted furn ace is CS A d esig n - - certified . A C ateg ory I fan - - assisted furn ace is an app lian ce equip p ed with an in tegral mech an ical means [...]

5 S Nat ional Fue l Ga s Code (N FGC) NFP A 54- - 2009/AN SI Z223. 1- - 2009 and t he Ins ta l la ti on Sta nda rds , W ar m Air He at i ng and Air Condi ti oning Syst ems ANSI /NFP A 90 B Ste p 2 — Gener al Insta llation S Cu rren t editio n of th e N FG C an d the N F P A 9 0 B. F o r cop ies, co ntact the N ation al F ire Pro tectio n A ssocia[...]

6 THE BLOWER IS LOCA TED T O THE RIGHT OF THE BURNER SECTION, AND AIR CONDITIONED AIR IS DISCHARGED T O THE LEFT . THE BLOWER IS LOCA TED BELOW THE BURNER SECTION, AND CONDITIONED AIR IS DISCHARGED UPW ARD . THE BLOWER IS LOCA TED ABO VE THE BURNER SECTION, AND CONDITIONED AIR IS DISCHARGED DOWNW ARD THE BLOWER IS LOCA TED T O THE LEFT OF THE BURNE[...]

7 PERSONAL INJUR Y AND/OR PROPER TY DAMAGE HAZARD Failu re to fo llo w th is cautio n m ay result in fu rn ace com ponent da ma ge . This ga s f ur nac e ma y be use d for he at ing bui l dings under cons truc ti on provide d tha t: - - T h e furn ace is p erman ently in stalled w ith all electrical wirin g, p ipin g, v entin g an d d u cting in st[...]

8 CARBON MONOXIDE POI SONING HAZARD Fai l ure to fol low t his wa rning c ould r esul t in pe r sona l inj ur y or dea th. Th e o peratio n o f exh au st fans, k itchen v entilatio n fans, cloth es d ryers, attic ex hau st fans o r firep laces co ul d create a NEGA TIVE PRESSURE CONDI TION a t t he furn ace. Mak e- - u p air M US T b e pro v ided f[...]

9 T abl e 3—Mi nimum Spac e V ol umes f or 100% Combus ti on, V e nti lat ion, and Dil ut ion fr om Indoor s OTHER THAN FAN- ASSISTED TOT AL (1, 000’S BTUH GAS IN PUT RA TE) FAN-ASSIST ED TOTAL (1, 000’S BTUH GAS IN PUT RA TE) ACH 30 40 50 44 66 88 110 132 154 S p a c eV o l u m eF t 3 (M 3 ) 0.60 1,050 (29.7) 1,400 (39.6) 1,750 (49.5) 1,100 [...]

10 The Standar d Me t hod: 1. The spa c e has no le ss vol ume t han 50 c u/f t. pe r 1, 000 Btuh of the m axi mum input r at ings for a ll gas a ppli anc es installed in th e sp ace and 2. T he air in filtration rate is n o t known t o be l es s than 0. 40 ai r c hange s pe r hour (ACH) . The Kn ow n Air Infiltra tio n Ra te Me thod sha ll be use [...]

11 NOTE : Side re tur n- - ai r openings ca n be used i n UPFLOW and mos t HORIZO NT AL confi gurat ions . Do not use si de re turn- - air openi ngs i n DOWNFLO W conf igur at i on. In u p flow p ositio n with sid e retu rn inlet(s), levelin g leg s may b e use d. (See Fi g. 10.) Ins ta ll fi e ld- -suppli ed, 5/ 16 x 1 - - 1/2 in. (8 x 38 mm ) (ma[...]

12 APPROVED COIL ASSEMBLY OR COIL BOX FURNACE SHEET METAL PLENUM FLOOR OPENING COMBUSTIBLE FLOORING A08556 Fig. 13 --- Fu rna ce, P lenu m, a n d C oil A ssemb ly o r Co il B ox Ins t all ed on a Combus tibl e Fl oor Bo tto m Retu rn Air In let Th ese fu rnaces are sh ip ped with bo ttom clo sure p an el i nstalled in bott om r et urn- - ai r ope n[...]

13 T able 4— Openi ng Dimens ions - - In. (m m) FURNACE CASIN G WIDTH APPLICATION PLENUM O PEN IN G FLOOR OPENING A B C D 14–3/16 (360) Upflow Ap plication s on Comb ustible or N oncomb ustible Floor- ing (KG ASB subbas e not re quired) 12 - - - 11/16 (322) 21 - - - 5/8 (549) 13 - - - 5/16 (338) 22 - - - 1/4 (565) Downflow Ap plication s on N o[...]

14 T a ble 5 —A ir Deliv ery - - CF M (w ith F ilter)* FURNACE SIZE RETURN - - - AIR INLET SPEED EXTE RNAL STATIC PR ES SURE (In. W .C.) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 045 - - - 08/ 024045 Bottom or Side( s) High M e d --- H i g h M e d --- L o w 1035 865 760 995 830 720 945 790 680 895 745 635 835 690 580 770 625 520 675 545 445 565 440[...]

15 Ta b l e 5 ⎯ Air De li ver y - - CFM ( wit h Filte r)* (Conti nued) FURNACE SIZE RETURN - - - AIR INLET SPEED EXTE RNAL STATIC PR ES SURE (In. W .C.) 0.1 0. 2 0. 3 0.4 0.5 0. 6 0.7 0.8 0. 9 1. 0 135 - - - 16/ 048135 Bottom or Side( s) High M e d --- H i g h M e d --- L o w 2065 1790 1480 2000 1755 1480 1930 1705 1480 1835 1640 1450 1710 1550 1[...]

16 1 / 4 " (6mm) THREADED ROD 4 REQ. SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 #8 x 3 / 4 " (19mm) SCREWS TYPICAL FOR 2 SUPPORTS 1” (25mm) SQUARE, 1-1/4”x1-1/4”x1/8” (32x32x3mm) ANGLE IRON OR UNI-STRUT MAY BE USED (2) HEX NUTS, (2) WASHERS & (2) LOCK WASHERS REQ. PER ROD 8" (203mm) MIN FOR DOOR REMOVAL OUTER DOOR A S [...]

17 30-IN . (762mm) MIN WORK AREA 6 ″ M IN * TYPE-B VENT 17 3 / 4 ″ 22 ″ SHEET MET AL SEDIMENT TRAP EQUIPMENT MANU AL SHUT -OFF GAS VA LV E LINE CONT A CT ONL Y PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE T OP AND TW O SIDES OF THE FURNA CE JA CKET AND BUILDING JOISTS , STUDS , OR FRAMING. GAS ENTR Y 17 3 / 4 ″ (451mm) OVERALL 4[...]

18 A02163 Fig. 19 --- Downfl ow Ret urn Ai r Conf igurat ions and Res tr ic ti ons A02162 Fig. 20 --- Ho rizon ta l Return A ir Con figu ra tion s an d Restrictio ns Upfl ow and Hori zont al Fu rn aces Connec t supply- - air duc t to fla nge s on furna c e supply- - ai r outl e t. Bend f l ange upwar d to 90 _ with w ide d u ct pliers. (S ee Fig . [...]

19 accessories. All accessories MU ST b e c onnec te d to duc t ext e rna l to fu rn ace casing . FIRE HAZARD A f ai lur e to f oll ow t his warni ng could r e sul t in pe rs onal inj ur y , or de at h and/ or prope rt y da mage . Ne ver c onne ct r e tur n- - ai r duc ts t o the ba ck of the furn ace. Fo llow in structio ns b elo w . ! W ARNING Re[...]

20 2” (51mm) Street Elbow A08551 Fig. 21 --- Burne r and Manif old UNION SEDIMENT TRAP MANU AL SHUT OFF VA LV E (REQUIRED) GAS SUPPL Y A02035 Fig. 22 --- T y pica l G as P ip e Arra n gem en t Pipi ng s hould be pre s sur e and l ea k tes t ed in accord an ce with NFGC, loc al , a nd nati ona l pl umbing a nd gas c odes be fore the furn ace h as [...]

21 ELECTRICAL SHOCK AND FI RE HAZARD Fai l ure t o foll ow thi s war ni ng could r esul t in pe r sona l inj ur y , de at h, or pr oper ty da ma ge. The ca binet MU ST have an unint er rupte d or unbroken ground accordin g to N EC AN S I/NF P A 7 0 - - 2008 or loc a l code s to mi nimiz e per s onal injur y i f an el ect r ic al faul t shoul d occ [...]

22 T a ble 7 —E lectrica l Da ta FUR NACE SI ZE V O L T S --- H E R T Z --- PHA SE OPERA TING V OL T AGE RANGE MAXIMUM UNIT AM PS UNIT AMP ACITY# MAXIMU M WIRE LENG TH FT . (M)‡ MAXIMU M FUSE OR CKT B K R AMPS† MINIMU M WIRE GA UGE Maximum* Minimum* 045 - - - 08/024045 1 1 5 --- 6 0 --- 1 127 104 5.2 7.26 49 (14.9) 15 14 045 - - - 12/036045 1[...]

23 BL W NUETRAL ST A TUS CODE LED SEC-2 SEC-1 EAC-2 L2 FUSE 3-AMP 0.5 AMP@24V AC HUM TEST/TWIN G Com W Y R 24V 120 180 90 150 BLOWER OFF-DELA Y PL T 1 COOL HEA T SP ARE-1 SP ARE-2 EA C-1 1-AMP@ 115V AC PR-1 L1 PL2 1 24-V THERMOST A T TERMINALS 3-AMP FUSE LED OPERA TION & DIAGNOSTIC LIGHT 115-V AC(L2)NEUTRAL CONNECTIONS COOL HEA T SP ARE-1 SP AR[...]

24 24 - - V WIR ING Ma ke fi e ld 24 - - v c onnec ti ons at the 24- - v te rm ina l st r ip. (Se e Fig. 25.) Conne ct ter mi nal Y as show n in Fig. 26 for proper c ool ing oper ati on. Us e only A WG No. 18, col or- - code d, coppe r therm ostat w ire. The 24 - -v ci rcui t conta ins an autom oti ve- - type , 3 - - a mp. fus e located o n th e c [...]

25 1. If a v en t (com mo n or ded icated ) b eco mes b lo cked , th e fur- nac e will be s hut of f by the dr af t s af eguar d swi tc h loc at e d on the vent e lbow . 2. Do not c onne ct thi s Ca t egor y I f urnac e i nto a singl e- - wal l ded icated o r comm on v en t. Th e d edicated o r comm o n vent is cons ide r ed to be the ver ti cal po[...]

26 A10133 Fig. 27 --- Chim ney I nspe c ti on Chart 310AAV[...]

27 APPLIANCE APPLI CA TIO N REQUIREMENTS Ap p liance o peratio n h as a sign ifican t imp act on th e p erfo rman ce of th e v entin g sy stem. If th e app liances are sized, in stalled, adj us te d, a nd opera ted pr ope rl y , the ve nt ing s ys te m and/ or t he appl i anc e s s houl d not s uf fer fr om c ondens a ti on a nd c or ros ion. Th e [...]

28 T able 8— Exte rior Mas onry Chimne y Fan + Nat Ins tal lat i ons wit h T ype- - B Doubl e W all V ent Connec tors E NFP A & AGA Combine d Appli anc e Maximum I nput Rati ng in Thous ands of Btuh pe r Hour VEN T HEIGHT FT . (M) IN TERNAL AREA OF CHI MNEY SQ . IN . (SQ . MM) 12 (7741) 19 (12258) 28 (18064) 38 (24516) 6 (1.8) 74 119 178 257 [...]

29 T abl e 10—Mi nimum V ent He ight s Cauti on!! f or the f ol lowi ng appli cat ions , us e the mi nim um vert ic al vent height s as spe c if ie d below . Fo r all o th er ap plica tion s, fo llow exclu sively the n atio na l fu el ga s co de. FURNACE ORIE NT ATION VENT ORIE NT ATION FURNACE INPUT (BTUH /HR ) MIN IMUM VENT DIAM ETER IN. (mm) *[...]

30 SEE NO TES:1,2,3,4,5,7,8,9 on the page follo wing these figures A03210 Fig. 30 --- Do wn flow A pp lica tion - - V ent Elb ow U p th en Left SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03211 Fig. 31 --- Do wn flow A pp lica tion - - V ent Elb ow U p SEE NO TES: 1,2,4,5,6,7,8,9,10 on the page follo wing these figures A03207 Fi[...]

31 SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03214 Fig. 35 --- Hor iz ontal Le f t Appli cat i on - - V ent El bow Right then U p SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03215 Fig. 36 --- Ho rizon ta l Left A pp licatio n - - V en t E lbo w U p SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figu[...]

32 ST AR T - - UP , ADJUSTMENT , AND SAFETY CHECK Ste p 1 — Gen eral FIRE HAZARD Fai l ure to fol low t his wa rning c ould r esul t in pe r sona l inj ur y , dea th a nd/ or pr oper ty dam age . Th is fu rnace is eq ui pp ed w ith m anu al reset limit switch es in the ga s c ontr ol ar ea. The swit ches open and s hut of f powe r to th e g as va[...]

33 FURNACE DAMAGE HAZARD Failu re to follow th is cautio n m ay result in red uced furn ace life. DO N OT red rill orifices. Im pro per d rillin g (bu rrs, o ut - - o f round hol es , etc . ) c an c aus e exc es s ive bur ner nois e a nd misd irectio n of bu rn er flames. Th is can result in flame im pinge me nt of hea t excha nge rs , c aus i ng f[...]

34 ELECTRICAL SHOCK HAZARD Fai l ure to fol low t his wa rning c ould r esul t in pe r sona l inj ur y or dea th. Dis connec t 115- - v ele ctr ic al powe r and ins tal l lockout t ag bef ore c ha nging s pe ed t a p. ! W ARNING c. Ad just air tem p erature rise b y ad ju sting blo wer sp eed . Increase b lo wer sp eed to redu ce temp eratu re rise[...]

35 A08411 Fig. 41 --- W ir ing Diagr am 310AAV[...]

36 A06666 Fig. 42 --- Gas Cont r ol V alve BURNER ORIFICE A93059 Fig. 43 --- Orifice Ho le R Y W G 10 TURNS THERMOSTAT SUBBASE TERMINALS WITH THERMOSTAT REMOVED (ANITICIPATOR, CLOCK, ETC., MUST BE OUT OF CIRCUIT.) HOOK-AROUND AMMETER EXAMPLE: 5.0 AMPS ON AMMETER 10 TURNS AROUND JAWS = 0.5 AMPS FOR THERMOSTAT ANTICIPATOR SETTING FROM UNIT 24-V CONTR[...]

37 Ste p 4 — Ch eck Sa fety Controls Th e flame sen so r, g as valv e, an d p ressu re sw itch were all ch eck ed in t he Sta rt- - up proce dure s ect i on as par t of nor ma l ope r at ion. 1. C heck M ain Lim it Switch (es) This c ontrol s huts of f combus ti on cont r ol sys t em and en- ergizes air- - circu lating b lo wer m oto r, if furn a[...]

38 T abl e 13—Gas Rat e (c u f t. /hr ) SECONDS FOR 1 REVOL UTION SIZE OF TE ST DIAL SECONDS FOR 1 REVOL UTION SIZE OF TE ST DIAL 1C u F t 2C uF t 5C uF t 1C u F t 2C uF t 5C uF t 10 360 720 1800 50 72 144 360 11 327 655 1636 51 71 141 355 12 300 600 1500 52 69 138 346 13 277 555 1385 53 68 136 340 14 257 514 1286 54 67 133 333 15 240 480 1200 55[...]

39 T able 15— Or if ic e Siz e* and Mani fol d Pr es sur e (I n. W .C.) for Gas I nput Rate (T abulat ed dat a base d on 22,000 btuh pe r bur ner , de rat ed 4 pe r ce nt f or e ach 1000 ft . ( 305 M) above s ea l e vel ) AL TITUDE RANGE FT . (M ) AVG. GAS HEA T VAL UE AT AL TITUD E (BTU /CU F T .) SPECI FIC GRA VITY OF NA TURAL GAS 0.58 0.60 0.6[...]

40 T able 15–O ri fi c e Siz e* and Manifol d Pr es s ur e (In. W .C.) f or Gas I nput Rate ( Conti nue d) (T abulat ed dat a base d on 22,000 btuh pe r bur ner , de rat ed 4 pe r ce nt f or e ach 1000 ft . ( 305 M) above s ea l e vel ) AL TITUDE RANGE FT . (M ) AVG. GAS HEA T VAL UE AT AL TITUD E (BTU /CU F T .) SPECI FIC GRA VITY OF NA TURAL GA[...]

41 T able 16— Or if ic e Siz e* and Mani fol d Pr es sur e (I n. W .C.) f or Gas Input Rat e (T abulat ed dat a base d on 21,000 btuh pe r bur ner , de rat ed 4 pe r ce nt f or e ach 1000 ft . ( 305 M) above s ea l e vel ) AL TITUDE RANGE FT . (M ) SPECIFIC GRA VITY OF NA TURAL GAS AVG. GAS HEA T VAL UE AT AL TITUD E (BTU /CU F T .) 0.58 0.60 0.6[...]

42 T able 16— Or if ic e Siz e* and Mani fol d Pr es sur e (I n. W .C. ) for G as Input Rat e (Conti nue d) (T abulat ed dat a base d on 21,000 btuh pe r bur ner , de rat ed 4 pe r ce nt f or e ach 1000 ft . ( 305 M) above s ea l e vel ) AL TITUDE RANGE FT . (M ) AVG. GAS HEA T VAL UE AT AL TITUDE (BTU /CU F T .) SPECI FIC GRA VITY OF NA TURAL GA[...]

43 To initiate the component test sequence, shut OFF the room thermostat or disconnect the "R" thermostat lead. Briefly short the TEST/TWIN termi nal to the "Com 24V" terminal. Status LE D will flash code and then turn ON the inducer motor. The in ducer motor will ru n for the entir e component test. The hot surface ignitor, blo[...]

44 The c ontrol sys tem a lso r e quir es a n ea rth ground f or pr ope r oper ati on of t he cont r ol a nd fl ame- - se ns ing e l ec t rode . The 24 - -v ci rcui t conta ins an autom oti ve- - type , 3 - - a mp. fus e loc a te d on the c ontr ol. (Se e Fig. 25.) Any shor ts of t he 24- - v wirin g d urin g in stallation , serv ice, o r main tena[...]

45 CUT HAZARD Failu re to follow th is cautio n may resu lt in person al inju ry . Sh eet metal p arts m ay h av e sh arp ed g es o r b urrs. Use care and w ea r a ppropr ia te prote cti ve c lot hing, saf e ty gl a ss e s and glo v es when h and lin g parts and serv icin g furn aces. CAUTION ! Med ia ca b inet filter p rocedu res : NOTE : Med ia c[...]

46 NOTE : If t her mos ta t te rmi nals a r e jumpe r ed at t he time bl owe r access door sw it ch is c los ed, bl ower wi ll run for 90 se c be for e begi nni ng a he a ti ng or c ooling c yc le . c. Per for m compone nt sel f- - te st a s shown at t he bott om of the SER VICE la bel , loc ate d on the fr ont of blow er access door . d. V er if y[...]

47 1-7/8 (47.6 mm) A05026 Fig. 47 --- Ign iter Po sitio n - - T o p View A01050 Fig. 48 --- Cl eani ng Heat Exchange r Cell (4) Ins e rt brus h end of ca bl e i n burne r inl e t openi ng of ce ll , and pro ceed to clean 2 lo wer passes of cell in same mann er as upper pass. (5) R ep eat fo reg oin g p ro cedu res u n til each cell in fu rn ace has[...]

48 d. Flam e- - Pr oving - - When the bur ne r fl am e is pr ove d at the f la me- - provi ng se nsor e le ctr ode FSE, the f ur nac e cont r ol CPU be gins the bl owe r- - ON del a y per iod a nd cont i nues t o hold the gas va l ve GV open. If t he burne r fl a me is not pr oved w it hin t wo s ec onds, t he cont rol CPU will c lose t he gas va l[...]

49 Is LED status light on? Is LED status light blinking rapidly without a pause? Is LED status light blinking ON/OFF slowly with a combination of short and long flashes? Determine status code. The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes? Go to [...]

50 11 NO PREVIOUS CODE – Stored codes are erased after 72 hours. On RED LED boards stored status codes can also be erased whene ver power (115V or 24V ) is interrupted. Run system through a heating or cooling cycle to check system. 12 BLOWER ON AFTER POWER UP – (115V OR 24V) – Normal operation. Bl ower runs f or 90 seconds, if unit is powered[...]

51 T a bl e 17 —A ccessory L ist DESCRI PTI ON PA R T N U M B E R NOT ES Medi a Filter Ca bin et FILCABXX0016 Filter cabinet 16” (406 mm) for 4” (102 mm) wide filter FILCABXX0020 Filter cabinet 20” (508 mm) for 4” (102 mm) wide filter FILCABXX0024 Filter cabinet 24” (610 mm) for 4” (102 mm) wide filter Cartridge Media Filter FILXXCAR0[...]

52 P ART S REP LACEMENT INFORMA TION GUIDE CASING GROUP Oute r door Blowe r door T o p filler p late Bo ttom filler plate Bo ttom en clo sure ELECTRICAL GROUP Co n trol b rack et Junc tion box Lim it switch (es) Cir cui t board Door s wit c h Tran sfo rmer W ir i ng har ne ss 1 15v W ir i ng har ne ss 24v BLOWER GROUP Blowe r housing Blo wer cu to [...]