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Bom manual de uso
As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto Buhler 2895. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónicoBuhler 2895 vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.
O que é a instrução?
A palavra vem do latim "Instructio" ou instruir. Portanto, no manual Buhler 2895 você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.
Infelizmente, pequenos usuários tomam o tempo para ler o manual Buhler 2895, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.
Então, o que deve conter o manual perfeito?
Primeiro, o manual Buhler 2895 deve conte:
- dados técnicos do dispositivo Buhler 2895
- nome do fabricante e ano de fabricação do dispositivo Buhler 2895
- instruções de utilização, regulação e manutenção do dispositivo Buhler 2895
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes
Por que você não ler manuais?
Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque Buhler 2895 não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos Buhler 2895 e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço Buhler na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas Buhler 2895, como para a versão papel.
Por que ler manuais?
Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo Buhler 2895, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.
Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Buhler 2895. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação
Índice do manual
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Página 1
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WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications. Buhler Manufacturing’s obligations under this warranty shall be l[...]
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bühler Allied Front-End Loader - 1 - P4110 2895 OPERATOR’S AND PARTS MANUAL Table of Contents D e s c r i p t i o n P a g e Registration and Policy Loader Specifications .......................................................................................... 2 Introduction Terminology ...........................................................[...]
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Página 4
bühler Allied Front-End Loader - 2 - P4110 LOADER SPECIFICATIONS Illustration (TSL shown)[...]
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Página 5
bühler Allied Front-End Loader - 3 - P4110 2895 2895 Item Description REG TSL 2895S REG 2895S TSL A Maximum lift height to pivot pin [in/cm] 181/460 181/460 169/429 169/429 B Maximum lift height under level bucket [in/cm] 171/434 171/434 159/403 159/403 C Clearance with bucket dumped [in/cm] 146/370 146/370 134/340 134/340 D Reach at maximum lift [...]
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Página 6
bühler Allied Front-End Loader INTRODUCTION This manual has been provided as information regarding the specifications, safe operation and maintenance of your agricultural front-end loader. Read and understand this manual and the tractor manual prior to operating to obtain the best use of operating your loader. Keep this manual for reference and to[...]
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Página 7
bühler Allied Front-End Loader Some components are identified as “right” and “left”. This is determined as seated in the tractor and facing forward, loader end. Serial Decal Location: The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference. The[...]
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Página 8
bühler Allied Front-End Loader SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate the loader properly. It is your responsibility to inform subsequent operators and owners of these precautions. General Safety Notes: 9 Improper use o[...]
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Página 9
bühler Allied Front-End Loader Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the spe[...]
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Página 10
bühler Allied Front-End Loader Safety Decal Location - 8 - P4110[...]
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Página 11
bühler Allied Front-End Loader The following pictorials indicate important precautions to be used during the operation of the loader. - 9 - P4110 WARNING WARNING WARNING FALLING HAZARD To prevent se rious inj ury or deat h: Do not lift, carry or al low anyone to ride on or work fr om any portion of loader. HIGH PRESSURE FLUID To prevent seri ous i[...]
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Página 12
bühler Allied Front-End Loader PRE – OPERATION WARNING The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rating. Load restrictions or reduction in hydraulic operating pr[...]
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Página 13
bühler Allied Front-End Loader OPERATION General Operating Notes: The following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual . Observe all safety precautions and follow local laws pertaining to t he use of your loader and tra[...]
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Página 14
bühler Allied Front-End Loader All Buhler - Allied hydr aulic valves are self-centering and return to neutral from all positions except float. The float or detent spool is only to be used on the boom circuit. This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract. It can be engaged by slightly pus[...]
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Página 15
bühler Allied Front-End Loader Minimize turning angle and length of run Carry the load no between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING rt o highe than necessary clear the terrain. Turn and brake slowly. Always be sure that loading area is level and on solid ground. Do not r[...]
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Página 16
bühler Allied Front-End Loader or back grading, either load the bucket and position must be used to – Frame: Standard and Heavy Duty A – Frames can be fitted with either Standard Duty uty frame is for handling Heavy Duty 60” 60” frame is for handling ty frame can also be F position the heel on the ground or position the bucket at 40 q or l[...]
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Página 17
bühler Allied Front-End Loader andling bales and pallets: or safe handling of bales and pallets please follow procedures below: H F WARNING Do not operate A – Frame for bales without the stabilizers. With a single spear, enter one of the ends of ith the double or four spears enter the bale the bale and drive the spear horizontally into the cente[...]
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Página 18
bühler Allied Front-End Loader When loading bales onto a trailer, park trailer s you lift the bale using the regular loader, it in close proximity to minimize turning angle and length of travel to increase loading efficiency. A is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20 q angle. (On TSL loade[...]
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Página 19
bühler Allied Front-End Loader pictorial below for options listed) Grapple: The grapple is designed to safely prevent loads (bales, silage) from falling out of the bucket. (Refer to WARNING Trave at low speeds. Carry loads as low as possible. Avoid sharp turns and uneven terrain. l - 17 - P4110 Manure tine kits av aila ble. Pre punc hed tine holes[...]
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Página 20
bühler Allied Front-End Loader INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. 1. Position the tractor centrally and parallel to the loader uprights. Drive forward slowly until the loader hydraul[...]
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Página 21
bühler Allied Front-End Loader 5. With the tractor in neutral, continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops. Shut the tractor off and set park brake. 6. Install both upright attachment pins and secure with hairpin clip. Start the tractor and slowly raise loader until t[...]
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Página 22
bühler Allied Front-End Loader 2. Lower attachment level to the ground while engaging float position. Ensure attachment rests firmly on ground with minimal downward pressure. If required extend bucket cylinders to rotate upright rearward. At this stage the pin should have no pressure. Set tractor park brake and remove loader lock pins. Check hydra[...]
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Página 23
bühler Allied Front-End Loader INSTALLING / REMOVING LOADER ATTACHMENTS Installing: 1. Position tractor centrally within the bucket hooks. Dump Quick-tach slightly from vertical position. Slowly drive the tractor forward until the Quick-tach contacts the bucket. 2. Slowly raise the loader to engage the Quick-tach within both bucket hooks. When bot[...]
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Página 24
bühler Allied Front-End Loader - 22 - P4410 LUBRICATION Lubricate loader bushings and pivots every eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synthetic greases are preferred. Use the tractor hour[...]
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Página 25
bühler Allied Front-End Loader - 23 - P4410 MAINTENANCE General Inspection: CAUTION Lower attachment and loader to ground, place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing loader. WARNING Relieve hydraulic pressure before repairing, adjusting or disconnecting[...]
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Página 26
bühler Allied Front-End Loader - 24 - P4410 Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bolts. (See below for proper bolt torques) Bolt Torque Chart: Standard Metri c ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM ft-l bs NM ft-lbs NM 0.25 6 7 8 11 12 1 6 6[...]
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Página 27
bühler Allied Front-End Loader - 25 - P4410 Hydraulics: WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and the lines[...]
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Página 28
bühler Allied Front-End Loader - 26 - P4410 A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff. Where temperatures fluctuate from one extreme to another or exposed to high salt the intervals for maintenance should be increased to pro[...]
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Página 29
bühler Allied Front-End Loader - 27 - P4410 On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool. Clean all debris and any existing corrosion. Spray areas with a light corrosion resistant lubricant. Re-mount cables sleeves and adjust so that joystick is centered in both axis to the base. Lock[...]
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Página 30
bühler Allied Front-End Loader - 28 - P4410 TSL GENERAL NOTE AND INSTRUCTIONS 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range [...]
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Página 31
bühler Allied Front-End Loader - 29 - P4410 TROUBLE SHOOTING Possible Cause Quick couplers leaking Hydraulic oil too heavy. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking. Control valve does not shift properly. Air in hydraulic system. Cylinder leaks internally. Faulty valve. Air leak in pump inlet line. Air in hydraulic s[...]
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Página 32
bühler Allied Front-End Loader - 30 - P4410 Trouble Shooting Continued Problem Insufficient lift capacity. Slow leak down. Excessive wear on bottom of bucket and wear pads. Hydraulic cylinders inoperative. Pump operating continually on closed center tractor hydraulics system. Loader lift and bucket tilt controls do not work according to decal. Val[...]
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Página 33
bühler Allied Front-End Loader - 31 - P4110 2895 – 2895 S PARTS APPENDIX Description Page 2895-2895 S Main Frame Asse mbly ............................................................................... 32 Hydraulic Plumbing .................................................................................... 34 2895 TSL – 2895 S TSL Main Frame[...]
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Página 34
bühler Allied Front-End Loader - 32 - P4110 2895 – 2895 S Main Frame Assembly 28 32 31 33 19 16 25 26 35 27 34 14 29 30[...]
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Página 35
bühler Allied Front-End Loader - 33 - P4110 2895 – 2895 S Main Frame Assembly Item Part No. Description 2895 2895 S 1 24966 2895 Main Frame Weldment 1 - 1 24944 2895 S Main Frame Weld ment - 1 2 25165 2895 Quick Attach Weldme nt 1 1 3 Ref. Lift Cylinder (see cylinder assembly) 2 2 4 Ref. Bucket Cylinder (see cylinder assembly) 2 2 5 115585 Pin W[...]
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Página 36
bühler Allied Front-End Loader - 34 - P4110 2895 – 2895 S Hydraulic Plumbing Assembly[...]
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Página 37
bühler Allied Front-End Loader - 35 - P4110 2895 – 2895 S Hydraulic Plumbing Assembly Item Part No. Description 2895 2895 S 1 Ref. Bucket Cylind er (See cylinder assembly for breakdown ) 2 2 2 Ref. Lift Cylinder (See cylinder assembly for breakdown) 2 2 3 812703 Hose 3/8 x 22 3/4-16 MORB x 3/4-16 SWFJI C 4 4 4 114492 Hose 3/8 x 22 3/4-16 SWFJIC [...]
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Página 38
bühler Allied Front-End Loader - 36 - P4110 2895 TSL – 2895 S TSL Main Frame Assembly[...]
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Página 39
bühler Allied Front-End Loader - 37 - P4110 2895 TSL – 2895 S TSL Main Frame Assembly Item Part No. Description 2895 TSL 2895 S TSL 1 24967 2895 TSL Main Frame Weldment 1 - 1 24945 2895 S TSL Main Frame Weldment - 1 2 25165 2895 Quick Attach Weldment 1 1 3 Ref. Lift Cylinder (see cylinder assembly) 2 2 4 Ref. Bucket Cylinder (see cylinder assemb[...]
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Página 40
bühler Allied Front-End Loader - 38 - P4110 2895 TSL – 2895 S TSL Hydraulic Plumbing Assembly 4 3 15 13 7 B B A 12 VIEW A- A 3 4 9 10 11 14 6 17 13 16 5 2[...]
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Página 41
bühler Allied Front-End Loader - 39 - P4110 2895 TSL – 2895 S TSL Hydraulic Plumbing Assembly Item Part No. Description 2895 2895 S 1 Ref. Bucket Cylind er (See cylinder assembly for breakdown ) 2 2 2 Ref. Lift Cylinder (See cylinder assembly for breakdown) 2 2 3 114605 Hose 3/8 x 24 3/4-16 MORB x 3/4-16 SWFJI C 2 2 4 811467 Hose 3/8 x 36 3/4-16[...]
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Página 42
bühler Allied Front-End Loader - 40 - P4110 Possible Attachment Interference (S2895 and 2895 TSL) Regular loader linkage setup allows for maximum rollback. TSL loader linkage setup provides reduced rollback. Large attachments (such as the C2000 Grapple) may contact the S2895 or 2895 TSL pivot plate. This can occur if the loader is fully rolled bac[...]
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Página 43
bühler Allied Front-End Loader - 41 - P4110 2895 Cylinder Assembly NOTES: 1. Bucket cylinder shown 2. All cylinder seals are contained in correspon ding seal kit. 3. Refer to page 44 for prevailing torque for locknut s. CAUTION Maximum pressure – 3000 psi Bucket Cylinders Lift Cylinders Regular & TSL Regular TSL Regular Short Diameter 3.00&q[...]
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Página 44
bühler Allied Front-End Loader - 42 - P4110 Hydraulic Fitting Torques: (ft-lbs) (NM) (ft-lbs) (NM) -04 7/16- 20 14-16 20-22 10-11 13-15 -05 1/2-20 18-20 24-27 13-15 18-20 -06 9/16- 18 24-26 33-35 17-19 23-26 -08 3/4-16 50-60 68-78 34-38 47-52 -10 7/8-14 72-80 98-110 50-56 69-76 -12 1-1/16-12 125-135 170- 183 70-78 96- 106 -14 1-3/16-12 160-180 215[...]
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Buhler Manufacturing “ a partnership” Customer Support: 1-888-524-1003 1260 Clarence Ave. Box 7300 Winnipeg, MB. R3C 4E8 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in Canada Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8712 Fax: (204) 654-4331 Farm King Division 301 Mountain Street S. Mord[...]