Buhler 595 manual

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PRINTED IN CANADA WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted fo r a period of twelve (12) months from original date of purchase, by original purchaser, to be free fr om defects in material and workmanship under correct, normal agricultural use and proper applications. Buhler Manufacturing’s obligati ons under thi[...]

595 Hydraulic Farm Loader Operator’s Manual Table of Contents Section Introduction and Identification Safety and Pre-use Information Operating Information Assembly and Parts Information Description Page Warranty Registra tion and Po licy ............................................ Table of C ontents ..............................................[...]

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3 Pre-delivery Check List Before delivering this equipment pleas e complete the following check list. 1. The loader has been installed using the appr opriate mounting kit for the tractor and loader. 2. The hydraulic system installed is appropriate for the tractor and loader 3. The loader is properly installed. 4. All bolts are tightened to the torq[...]

4 Loader Identification Diagram (HSL Model Shown) For further details refer to Loader Mainframe and Subframe diagrams.[...]

5 Hydraulic (Hose Kit) Identification Diagrams Hose Kit “A” Loader Powered by the tractor remotes. Consists of four hoses leading from loa der tubing to tractor remote couplers Hose Kit “C” Loader operated by an external valve that is plumbed into the tractor hydraulic syste m. Consists of 4 hoses leading from loader tubing to external moun[...]

6 Safety • Never work beneath raised loader unless it is securely supported. The following are instructions for the Lift Lock Supports; -DO NOT USE WHEN TRAC TOR IS MOVING. -DO NOT STORE LIFT LOCK SUPPORTS OTHER THAN WHERE INDICATED. -REPLACE IMMEDIAT ELY IF DAMAGED . -THE BUCKET MU ST BE EMPT Y -ALWAYS USE BOTH SUPPOR TS TO DISENGAGE SUPPORTS: 1[...]

7 Important Precautions ROLL-OVER HAZARD To prevent serious injury or death: Move and turn tractor at low speed. Carry load no higher than necessary to clear the ground when transporting. Add wheel ballast or rear weight for stability. Move wheels to widest possible settings to increase stability. It is recommended the tractor be equipped with a ro[...]

8 Safety Decals These decals are located as sh own on the De ca l Location diagram and the Sub-Frame A sse mbly diagram. 1. Read Operator's Manual before operating. 2. Move and turn tractor at low speed. 3. Carry loader arms at a low position during transport. 4. Lower loader arms, sto p engine and lock brakes before leaving operator seat. 5. [...]

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10 General Instructions and Information As with any piece of equipment, the care wi th which your loader is operated and maintained will greatly affect it’s life and t he safety of the people using it. 1. Keep all pivots well lubricated for longer bus hing life. Inspect every 500 hours of operation for wear. 2. Periodically check all bolts for ti[...]

11 Operation and Maintenance GENERAL Refer to tractor Operator’s Manual for Operating information on the tractor’s hydraulic system. Hydraulic systems using aux iliary valves should have them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps th[...]

12 Operating Suggestions for Loading When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. When loading bucket, drive straight into material. Attempting to turn tractor whil[...]

13 Operating Suggestions For Backfilling DO THIS! When backfilling approa ch pile with a flat bucket. Leave dirt in bucket. Dumping on each pass wastes time. NOT THIS! DO NOT use bucket in dumped position for bulldozing. This will only impose severe shock loading on the bucke t cylinders and make it more difficult to maintain a level grade. Backgra[...]

14 Attaching the Loader to Your Tractor 1. Position the tractor as centrally as possib le and drive, using lowest gear possible , into the loader frame until hoses can be co nnected. 2. Couple up the hydraulic hose lines to the load er or tractor valve ensuring p ro pe r function (see Operator and Maintenance Section ) NOTE: When mounting the loade[...]

15 Attaching the Loader to Your Tractor (Continued) 6. When the hook is lined up, dump or roll back the bucket to lower or raise the su bframe upright to align with the mounting boot. 7. Continue to drive the tractor forward until the subframe upright s are seated in the boot. 8. Secure the subframe uprights with the bolts an d washers. Torque to 5[...]

16 Removing the Loader from Your Tractor WARNING! When rem oving the loader, it m ust be fitted with a bucket or other suitable attachment to give the frame stability after remov al. If this is not done, the frame will not remain standing. IMPORTANT! Al ways remove the loader on firm, level ground (a way from children’s play areas and high traffi[...]

17 Removing the Loader from Your Tractor (Continued) 4. Roll back the bucket slightly and simulta neou sly extend or retract the lift cylinders to free hooks from spools. Then sl owly back up the tractor. 5. Once the subframe is clear of the boot and the hook is cle ar of the mounting boss, roll back the bucket all the way. This ra ises the rear up[...]

PROBLEM POSSlBLE CAUSE REMEDY Loader slow and/or will not dump. Quick couplers leaking. Check connections and compatibility or replace. Hydraulic oil too heavy. Change or replace filter. Oil filter plugged. Clean or replace filter. Hydraulic pump worn. Repair or replace pump. Oil line restricted or leaking. Check all hoses and tubes for leaks, dama[...]

19 General Notes and Instructions to the Operator Regarding ALLIED TSL Loader Operations 1. The true self levelling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, levelling tubes and linkages have been developed to ensure that the bucket remains at the sa me position througho[...]

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Item Part No. Description Regular Quantity TSL Quantity S595 Quantity S595 TSL Quantity 1 25440 595 Sub Frame Weldment Left 1 - 2 25441 595 Sub Frame Weldment Right 1 -- - 1 25457 595 S Sub Frame Weldment Right - - 1 - 2 25458 595 S Sub Frame Weldment Left - - 1 - 3 110959 Hook Weldment 2 2 2 2 4 112747 Plate Clamp 2 2 2 2 5 112746 Spacer Block 4 4[...]

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Item Part No. Description 595 595 S 1 25442 595 Main Frame Weldment 1 - 1 25443 595 S Main Frame Weldment - 1 2 24296 Quick Attach Weldment Left 1 1 3 24297 Quick Attach Weldment Right 1 1 4 112798 Tube Cross Qtach 2 1 5 108827 Pin Weldment 2 2 6 111231 Stand Weldment 2 2 7 113114 Strap Stand 2 2 8 24329 Wrench Mounting 1 1 9 110907 Pin 0.625 Dia. [...]

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Item Part No. Description 595 TSL S595 TSL 1 24729 595 TSL Mainframe 3.0 DIA. Lift 1 - 1 24737 S595 TSL Mainframe 3.0 DIA. Lif t -1 2 24717 Quick Attach Left 1 1 3 24716 Quick Attach Right 1 1 4 112798 Cross Tube 1 1 5 108827 Pin Weldment 2 2 6 114296 Stand Tube 2 2 7 114303 Stand foot 2 2 8 113690 Link Spacer 2 2 9 110907 Stand Pin 0.625 diamete r[...]

26 595, S595 Hydraulic Plumbing Diagram[...]

Item Part No. Description Qty. 1 24458 2.5 Dia. X 20.63 Cyl. Assy. Bucket 2 2 24454 2.5 Dia. X 28.50 Cyl. Assy. Lift 2 3 812973 3/8 x 12" Hose 3/4 MORB x 3/4 SWFJIC 2 4 811754 3/8 x 18" Hose 3/4 MORB x 3/4 SWFJIC 2 5 812703 3/8 x 22" Hose 3/4 MORB x 3/4 SWFJIC 2 6 812947 3/8 x 22" Hose 3/4 SWFJIC x 3/4 SWFJIC 2 7 113222 Tubing -[...]

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Item Part No. Description 3.0 Dia. C yl. Quantity 1 24726 3.0 DIA x 22.0 Cyl. Assy. Bucket 2 2 24408 3.0 DIA x 28.5 Cyl. Assy. Lift 2 3 812069 Tee 3/4-16MJIC X 3/4-16 MJIC 8 4 811414 Elbow 90º 3/4-16 MORB to 3/4 MJIC 2 5 812128 Elbow 90º 3/4 MJIC x 3/4 MJIC 2 6 11362 Pipe Clip 9 7 113031 Tubing Ext. Lift Cyl 23.0" 2 8 114114 Tubing Lift Cyl.[...]

30 595, S595, 595TSL, S595TSL Hydraulic Cylinder Assembly Bucket Cylinders Bucket Cylinders TSL Bucket Cylinders Lift Cylinders Lift Cylinders Diameter 2.50" 3.00" 3.00” 2.50" 3.00" Length of Stroke 20.63" 20.63" 22.00” 28.50" 28.50" Retracted Length 33.00" 33.00" 47.50" 38.00" 38.00&q[...]

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Buhler Manufacturing “ a partnership” 1260 Clarence Ave Winnipeg, MB. R3T 1T2 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in USA Allied Division 1260 Clarence Ave Winnipeg, MB. R3T 1T2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Farm King Division 301 Mountain Street S. Morden, MB R6M 1X7 Ph.: (204) 822-4467 Fax: (204) 822-6348 I[...]