Cal Spas Saunas manual

L TR20091007 , Rev . A 12/16/08[...]

Copyright 2009 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spas™ and Cal Heat™ are registered tr ademarks. Due to continuous improvement progr ams, all models, operation, and/or specications are subject to change without prior notice. L TR20091007 , Rev . A 12/16/08 CONT ACT INFORMA TION For[...]

2009 Saunas L TR20091007 , Rev . A Safety Instructions 3 When installing and using this electrical • equipment, basic safety precautions should always be f ollowed. T o reduce the risk of injury , do not allow children • to use this equipment unless they ar e supervised at all times. Do not use this equipment immediately following • strenuous[...]

2009 Saunas L TR20091007 , Rev . A Pr eparing F or Y our New Sauna 4 Most cities and counties requir e permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children und[...]

2009 Saunas L TR20091007 , Rev . A Pr eparing F or Y our New Sauna 5 Preparing a Good Foundation Y our retailer has a wealth of information and experience about how to get the most out of your sauna. Y our sauna retailer also has a full line of accessories that are designed to complement your sauna. Y our sauna needs a solid and level foundation. T[...]

2009 Saunas L TR20091007 , Rev . A Pr eparing F or Y our New Sauna 6 Custom Sauna Dimensions Model Depth Width Height CU-210 4’ 6’ 7’ CU-300 6’ 6’ 7’ CU-400 7’ 7’ 7’[...]

2009 Saunas L TR20091007 , Rev . A Pr eparing F or Y our New Sauna 7 IMPORTANT: When instal led in the United States, the electrical wiring of this sauna must meet the requirements of the National Electric Code (NEC) and any applicable state or local codes. The electrical circuit must be installed by an electrical contractor and approved by a local[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 8 CU-210 Sauna Assembly Remo ve the packaging panel marked “OPEN THIS END” rst to access the contents. Once the panel is removed, unscrew the cross-member support f rom inside the crate. R emove the contents from the cr ate and assemble in a place with adequate room. Tools required: P[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 9 Figure 1. Bench assembly Figure 2. Bench and heater installation[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 10 Figure 3. Attaching the rear and side wall[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 11 Figure 4. Attaching the front and side wall[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 12 Figure 5. Installing the heater guard and roof trim[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 13 Figure 6. Attaching the roof and exterior framing[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 14 CU-300 Sauna Assembly Remo ve the packaging panel marked “OPEN THIS END” rst to access the contents. Once the panel is removed, unscrew the cross-member support f rom inside the crate. R emove the contents from the cr ate and assemble in a place with adequate room. Tools required: [...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 15 Figure 2. Bench and heater installation Figure 1. Bench assembly[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 16 Figure 3. Attaching the rear walls and back support[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 17 Figure 4. Attaching the side walls[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 18 Figure 5. Attaching the front wall with door[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 19 Figure 6. Attaching the roof and exterior framing[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 20 Figure 7. Attaching roof trim and heater protector[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 21 CU-400 Sauna Assembly Remov e the packaging panel marked “OPEN THIS END” rst to access the contents. Once the panel is removed, unscrew the cross-member support f rom inside the crate. R emove the contents from the cr ate and assemble in a place with adequate room. Tools required: [...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 22 Figure 1. Bench assembly[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 23 Figure 2. Bench and oor attachment[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 24 Figure 3. Attaching the rear walls and back support[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 25 Figure 4. Attaching side walls[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 26 Figure 5. Attaching the front wall with door[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 27 Figure 6. Attaching the roof and heater protector[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 28 The assembly of this sauna will require at least three people. The panels, roof top and roof assembly are heavy and difcult to lift by only one person. Assemble the bench. Screw the legs into the underside cross-support of the bench. After assembling the 1. bench, place the bench on th[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 29 Place roof top panel onto the wall panel assembly . Place the 1” x 2” roof supports, inside the sauna, up 4. against the roof top. Place the outside trim piece(s) ush with top of the roof . 5. Place the heater bracket ar ound the heater and secure it in place. 6.[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 30 WARNING: IT WILL T AKE TWO OR MORE PEOPLE T O INST ALL THE ROOF T OP . DO NO T A T TEMPT T O LIF T IT BY YOURSELF . T ake each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each 7 . other . There are pre-drilled holes at each end of the r oof sectio[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 31 OD-200 Assembly Remov e the packaging panel marked “OPEN THIS END” rst to access the contents. Once the panel is removed, unscrew the cross-member support f rom inside the crate. R emove the contents from the cr ate and assemble in a place with adequate room. Tools required: Portab[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 32 Place roof top panel onto the wall panel assembly . Place the 1” x 2” roof supports, inside the sauna, up 4. against the roof top. Place the outside trim piece(s) ush with top of the roof . 5. Place the heater bracket ar ound the heater and secure it in place. 6.[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 33 WARNING: IT WILL T AKE TWO OR MORE PEOPLE T O INST ALL THE ROOF T OP . DO NO T A T TEMPT T O LIF T IT BY YOURSELF . T ake each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each 7 . other . There are pre-drilled holes at each end of the r oof sectio[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 34 Light Installation (Inside and Outside) NOTE: It is advised that all electrical connections be made by a licensed electrician. Use the decorativ e light for the outside. Attach the black wires to each other and attach the white wires to each other . T uck the ex cess wires into the juncti[...]

2009 Saunas L TR20091007 , Rev . A Assembling Y our Sauna 35 Heater Electrical Installation The electrical heater is UL approved for permanent installations and electrical connections. Built with splash proof construction, the conducting parts are protected against water . All wiring must be performed in accordance with local codes. The heater is w[...]

2009 Saunas L TR20091007 , Rev . A Operating Y our Sauna 36 Safety Precautions Review all the health and safet y instructions. If in doubt as to the advisability of using your sauna, consult your physician. If you feel light-headed or heat-exhausted during a session, exit the sauna immediately . Select the desired temper ature and adjust the • th[...]

2009 Saunas L TR20091007 , Rev . A Operating Y our Sauna 37 How to Take a Sauna When taking a sauna, allow for time to relax. • Remo ve clothing and jewelry . If required, wear • a towel loosely . After 10 minutes or when perspiration begins, • leave the sauna and relaxe in the dressing area. Follow with a cool shower . Cooling time should eq[...]

2009 Saunas L TR20091007 , Rev . A Ster eo System 38 Spas equipped with the marine grade audio system use the Aquatic stereo receiver , amplier and CD player . Each sauna equipped with this audio system is delivered with the manufacturer’ s operating instructions. We strongly recommend that you read these instructions prior to oper ating this [...]

2009 Saunas L TR20091007 , Rev . A Ster eo System 39 Mounting the Speaker and Speaker Box T o mount the speaker box, place the L -bracket on the underside of the main bench and attach the 1. L -bracket using the provided scr ews. Slide the speak er box up between the L -brackets and attach them with four screws through the sides of 2. the speaker b[...]

2009 Saunas L TR20091007 , Rev . A Appendix 40 Cleaning and Maintenance A sauna requires little care and virtually no maintenance at all. When nished using the sauna, propping the door open wi ll allow good air ow to dry out all of the wood surfaces. Deckboards can be lifted up to dry . A double layer of terrycloth should be used on the top b[...]

2009 Saunas L TR20091007 , Rev . A Appendix 41 Troubleshooting Guide PROBLEM : SOLUTION : There is no power. Make sure that both ends of the power cord are securely plugged in to their r espective power 1. outlets. Make sure that the circuit break er has not been tripped. 2. PROBLEM : SOLUTION : House breaker/fuse is tripping. Make sure that the am[...]

2009 Saunas L TR20091007 , Rev . A Appendix 42 Accessories The following is a list of all the accessories that you can use wi th your Cal Sauna. If you wish to order an accessory , f eel fr ee to contact your dealer with the desired part name and part number , or visit www .calspas. com. If you choose to have wooden ooring added to your sauna, t[...]

2009 Saunas L TR20091007 , Rev . A Appendix 43 CU300 CU400 Standard electrical rating two power source: One for heater and one for light Optional Options Electrical Ratings Service 1 Heater ratings CD player ratings Phase 1 Phase 1 V oltage 240 V AC V oltage 120 V AC Amperage 33.3 amps Amperage 3 amps Wire size 8-2 W/G Wire size 14-3 W/G Service 2 [...]

2009 Saunas L TR20091007 , Rev . A Appendix 44 Replacement Parts The following section contains the part numbers that will be needed for your reference in the event that parts need to be ordered. CU-300 Description Part Number Quantity CU-300 SIDE P ANEL WOO27306518 2 CU-300 FRONT PANEL WOO27306519 1 CU-300 CORNER PANELS WOO27306520 2 SAUNA DOOR HA[...]

2009 Saunas L TR20091007 , Rev . A Appendix 45 OD-100 Description Part Number Quantity FRONT P ANEL, 69”x83”, ASPEN W0027100201 1 SAUNA LIGHT (PURCHASED COMPLETE) LIT16000020 1 DOOR P ANEL, 69”x83”, ASPEN W0027100204 1 SAUNA DOOR HANDLE WOO27100885 1 BACk P ANEL, 69”x83”, ASPEN W0027100202 1 SIDE P ANEL, 45”x83”, ASPEN W0027100203 1[...]

2009 Saunas L TR20091007 , Rev . A Appendix 46 5 Year Structural (Outdoor Saunas) LMS warr ants its Outdoor Saunas exterior siding against defects in materials and workmanship for a period of v e years from the original date of purchase. All other Outdoor Sauna components are warr anted against defects in materials and workmanship for a period o[...]

2009 Saunas L TR20091007 , Rev . A Appendix 47 Warranty Exclusions The Limited W arranty is void if the sauna has been subject to negligence, alteration, misuse, abuse, repairs by non-LMS authorized repr esentatives, incorrect electrical installation, acts of God and an y other cases beyond the control of LMS. Examples of common acts invalidating t[...]

Locating the product serial number The serial number of your Cal Heat sauna is located on a metal plate attached to the lower side of the sauna.Y ou will need this number to properly register your sauna and activate cover age. W rite this information in the space provided below . Sauna Model: _________________________________________________ Sauna [...]