CAT 627G manual

SEBU78 58-03 July 200 9 Operation and Maintenance Manual 627 G W heel T r ac tor-S cr a per DBD1-Up (Machin e) DBZ1-Up (Scrape r) SAFETY .CA T .COM[...]

i036 0278 0 Important Safety Information Most acc idents th at involve pro duct operat ion, main tenance and r epair are c aused by failur e to observe basic s afety ru les or precau tions . An acci dent ca n often be av oided b y recogni zing pote ntially h azardou s situati ons before an acc ident occ urs. A person mu st be alert to pote ntial ha[...]

6 SEBU78 58-03 Safety Se ction Safety M essages Safety Section i036409 71 Safety Messages SMCS Code: 7000; 740 5 There are se veral speci fi c safet y mes sage s on t his machin e. The exa ct loca tion of t he safe ty mes sage s and th e descr iption of t he safety messag es are reviewed i n th is section . Please b ecome fami liarized with al l s[...]

SEBU78 58-03 7 Safety Sec tion Safety Mes sages g01953 867 Illustration 2[...]

8 SEBU78 58-03 Safety Se ction Safety M essages g01954 945 Illustration 3[...]

SEBU78 58-03 9 Safety Sec tion Safety Mes sages Do No t Oper at e ( 1) This sa fety mess age i s positione d on the r ight si de of the RO PS. This sa fety mess age is also pos ition ed in the engi ne compar tment of the ma chine. Thi s safety messa ge is als o positio ned on the s craper en gine on the lef t side. g013709 04 Do not operate or work[...]

10 SEBU78 58-03 Safety Se ction Safety M essages D oN o tW e l dO nT h eR O P S / F O P S Structure (4) This safety mes sage is po sitione d outside of th e cab to the le ft of th e rear wi ndow . g01 1 18646 Structural damage, an overtur n, modi fi cation, al- teration, or improper repair can impair this struc - ture's protection capability [...]

SEBU78 58-03 11 Safety Sec tion Safety Mes sages Seat Belt (6) This sa fety mess age i s positione d on the r ight si de of the ROP S. g013709 08 A seat belt should be worn at all times during ma- chine operation to prev ent serious injury or death in the e vent of an accident or mac hine ov erturn. Failure t o wear a seat belt duri ng machine oper[...]

12 SEBU78 58-03 Safety Se ction Safety M essages Engine Co olant (9) This sa fety message is p osition ed on the to p of the radi ato r ta nk. g013716 40 The coolant is hot and the coola nt is under pres- sure. Do not touch the hot surfaces . Refer to the Operation and Maintenance Manual for the proce- dure to follow when you check the radiator . R[...]

SEBU78 58-03 13 Safety Sec tion Safety Mes sages Engine Co olant (1 1) This me ssag e is locat ed to t he ri ght hand si de of the a ccess do or tha t is on th e top o f the rear engine hood for the sc raper . g013716 4 0 The coolant is hot and the coola nt is under pres- sure. Do not touch the hot surfaces . Refer to the Operation and Maintenance [...]

14 SEBU78 58-03 Safety Se ction Safety M essages Product Link (13) (If Equipped) This safety messag e is p ositione d in the cab . g01381177 This machine is equipped with a Caterpillar Produc t Link communication device. When elec- tric/e lectroni c detonators are u sed, this com- munication device should be deactivated within 12 m (4 0 ft) of a bl[...]

SEBU78 58-03 15 Safety Sec tion Additi onal Mes sages i032004 84 Additio nal Messages SMCS Code: 7000; 740 5 g01633 794 Illustration 4[...]

16 SEBU78 58-03 Safety Se ction Additi onal Message s g016337 96 Illustration 5 g016337 97 Illustration 6 g016337 99 Illustration 7 g01633 801 Illustration 8 g01633 802 Illustration 9 Alternat e Exit (1) This mess age is located on the ROPS s upport assemb ly behin d the op erato r and to th e right o f the operator. g00907 967 Il l us tr at i on 1[...]

SEBU78 58-03 17 Safety Sec tion Additi onal Mes sages This message is loca ted on t he disc harg e line of th e air co nditione r compress or . g009240 82 Illustration 1 1 Air T an k (3) This mess age i s locat ed at the bot tom of the l eft si de acces s door on th e tractor . This mess age is als o locate d at the right r ear of the scra per . g0[...]

18 SEBU78 58-03 Safety Se ction General Haz ard Inform ation g01 132922 Illustration 16 Engine Coolant (8) This message is l ocated ins ide the e ngine compar tment on the top of t he coolant tan k for the tracto r . T his mess age is als o located ab ove the sigh t glass f or the cooli ng system on the ri ght side of th e scrape r . g01 132923 Ill[...]

SEBU78 58-03 19 Safety Sec tion Gener al Hazard I nforma tion Obey al l local r egula tions fo r the di sposal of liquids . Use al l clea ning s olution s wit h care. Report a ll necess ar y rep airs. Do n ot allow unauthorized personnel o n the equipm ent. Unle ss yo u are instr ucte d othe rwis e, perfo rm mainten anc e w ith the eq uipment i n t[...]

20 SEBU78 58-03 Safety Se ction Crush ing Preventi on and Cutting Prev ention Asbestos Information g007020 22 Illustrat ion 21 Caterpi llar equipm ent and replacem ent part s that are shippe d f rom Caterp illar are a sbestos free. Ca terpillar recom mends th e use of on ly gen uine Cater pillar repla cemen t parts. Use t he follo wing guide lines [...]

SEBU78 58-03 21 Safety Sec tion Burn Pr eventio n Never jump acr o ss the starte r solenoid te rmin als in or der to s tart the engin e. Unex pected m achine moveme nt co uld res ult . Whenev er there a re equipme nt control lin kages the clearan ce in the linkage ar ea will change with the moveme nt of t he equipm ent or the m achine. S tay clear [...]

22 SEBU78 58-03 Safety Se ction Fire Pr evention an d Explos ion Prev ention Alway s perform a Walk-Around Inspec tion, whic h may hel p you ide ntify a fi re haz ard. Do not o pera te a machin e when a fi re hazard ex ists. Contact your Caterpil lar d ealer for serv ice. Under st and the u se of th e prima ry exi t and al ter nat iv e exit on th[...]

SEBU78 58-03 23 Safety Sec tion Fire Pr ev entio n an d Expl osio n Pre vent ion Caterpil lar re commends the follo wing in order to mini mize t he risk o f fi re or an explosion related t o the batte ry . Do not ope rate a machine i f battery cable s or related parts sh ow signs of wea r or damage. Co ntact your Caterpil lar dealer for ser vice. [...]

24 SEBU78 58-03 Safety Se ction Fire E xtinguis her Loc ation g006876 00 Illustration 26 Check li nes, tubes an d hoses c arefully . Wear Pers onal Prot ection Equ ipmen t (PPE) i n order to check for leak s. Alway s use a boar d or cardb oard when yo u check f or a leak . Leaking fl uid that is und er pressur e can penetrate bo dy tissue. F luid [...]

SEBU78 58-03 25 Safety Sec tion T ire Informatio n • walkways • front side doo r of engine hood Do not we ld a bracket on th e Rollover Prot ective Struct ure ( ROPS) in orde r to i nstal l th e fi re ext inguish e r . Also, do not dril l holes in th e ROPS in order t o moun t the fi re ex tinguis her on the ROP S. i01557411 Tire Information [...]

26 SEBU78 58-03 Safety Se ction Engin e Star tin g g009278 04 Illustration 28 Depres s the mac hine hor n (1) in or der to m ake sure that th e machine ho rn works prope rly . g01 120628 Illustration 29 Ty p i c al example Adjust th e mirrors (2) o n your m achine f or the best oper at or visi on. Adjus t both the in side mir ror and th e outsid e [...]

SEBU78 58-03 27 Safety Sec tion Visibility In formatio n i031623 17 Visibility Information SMCS Code: 7000 Before you sta rt the machine , perform a wal k-arou nd inspe ction in order to ens ure that ther e are no hazards a round th e mac hine. While the mac hine is in operat ion, c onstantly surv ey the area ar ound the machi ne in order to identi[...]

28 SEBU78 58-03 Safety Se ction Operati on Not e: The shade d ar eas indica te the appr oximat e locati on of area s wit h sig ni fi cant restri cted visib ili ty . There is restrict ed visib ility to th e area di rectly b e- hind the mach ine. Failure to mak e sure the area is clear could result in injury or death. Use a second person on the grou[...]

SEBU78 58-03 29 Safety Sec tion Park ing After the m achi ne is parked a nd the parki ng brake is enga ged, allow the e ngine to run f or two mi nutes before s hutdown. Thi s allows hot ar eas of the engi ne to co ol gradua lly . i033709 80 Parking SMCS Code: 7000 Park the mac hine on a lev el surface. If yo u must park on a grad e, chock th e mach[...]

30 SEBU78 58-03 Safety Se ction Equipm ent Loweri ng with Engi ne Stopped Operat ing tech niques – K eep all at tachments or pulled load s low to the ground for optimum s tability . Machi ne syste m s have limitations on slope s – Slopes ca n affect the proper f unction and o peration of the var ious machi ne syst ems. These m achin e system s [...]

SEBU78 58-03 31 Safety Sec tion Sound I nfo rmat ion an d Vi br ati on Info rmat ion • J o bs i t eo r g a n i zatio n, prep aration , env ironmen t, weather , and mater ial • Mach ine type, quality of the seat, qu ality of the suspens ion sys tem, at tachments , and co ndition of the equipm ent It is not poss ible to get p recis e vibrat ion l[...]

32 SEBU78 58-03 Safety Se ction Sound Info rmation and Vibration Info rmation c. Provide m achin es and s chedul e time in ord er to mainta in the c ondit ions of the terrain . 4. Use a s eat that meets “IS O 7096”. K eep the seat main tained and a djust ed. a. Adjus t the se at and s uspe nsi on for the w eigh t and th e size of t he ope rator[...]

SEBU78 58-03 33 Safety Sec tion Oper ator Statio n i036343 21 Operato r Station SMCS Code: 7000 S/N: DBD1-Up Any mod i fi cations to the i nside of th e operato r stat ion should no t pr oject into the ope rator spac e or into the spac e for the comp anion seat ( if equipped ). The add iti on of a radi o, fi re extinguis her , and other equipm en[...]

34 SEBU78 58-03 Safety Se ction Guar ds • Demolition a pp licatio ns • Rock quarries • Forestry pr oducts Additiona l g uar ds may be requ ired fo r speci fi c applic ation s or w ork tool s. Th e Ope ration an d Mainten ance Ma nual for yo ur machin e or your work t ool w i ll provide spec i fi c requi rements fo r the guards . Cons ult yo[...]