Char-Broil COMMERICAL 463248708 manual

THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 1-888-430-7870 463248708 • 80016375 • 03-27-08 CA UTION: Read and follow all safety statements, assembly instructions, and [...]

2 • 463248708 Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/[...]

T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]

WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carpor[...]

8 • 463248708 Sideburner Ignitor Lighting s Do not lean over grill while lighting. 1. T urn OFF all gas burner control valves. 2. T urn ON gas source or tank. 3. T o ignite SIDEBURNER , open sideburner cover . 4. T urn sideburner knob to , to ignite burner . 5. Once burner has ignited turn knob to desired setting. 6. If sideburner does NOT light,[...]

Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from br[...]

Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready-to-eat foods to avo[...]

CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface[...]

P ARTS LIST – Model No. 463248708 12 • 463248708 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However , the method of assembly remains the same. Key Qty Description Part # A 1 Bottom Shelf . . . . . . . . . . . . . . . . . . . . . 80016961 B 2 Locking Caster . . [...]

463248708 • 13 XX A QQ B B C C P ARTS DIAGRAM – Model No. 463248708 H I UU L AA R O G Q CC S T D III U Z DD BB BBB X YY EE MM HH LL II ZZ KK Kk3 Kk1 OO RR SS TT V E DDD WW AAA GG J CCC Y GGG FFF M NN W P HHH F K Y FF JJ Kk2 PP VV EEE JJJ N[...]

2 14 • 463248708 1/4-20x1/2” screw ASSEMBL Y – Model No. 463248708 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel shown A . IMPORTANT: Panel with large hole must Be on left side of bottom shelf. Unscrew Hex Nut and attach EI Module and Heat Shield to right side panel sho[...]

463248708 • 15 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose 3 Place lower bac[...]

7 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 16 • 463248708 6 1/4-20x1½” screw 7mm lock [...]

463248708 • 17 8 Insert tabs on right side shelf into rectangular slots in side of side panel. Attach rear of shelf using one 1/4-20x3/4” screw , 7mm lock washer , and 7mm flat washer in upper hole. Use one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/4-20x3/4” screw[...]

9 Insert tabs on left sideburner shelf assembly into rectangular slots in side of side pane show ( A ). Attach rear of shelf using one 1/4-20x3/4” screw , 7mm lock washer , and 7mm flat washer in upper hole. Use one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/4-20x3/4?[...]

First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed [...]

12 #10-24 hex nut 5mm lock washer 5mm flat washer #10-24x3/8” screw Sideburner lid Place sideburner lid onto left shelf and align holes in back of lid with hinge holes. Secure lid to hinges using four #10-24x3/8” screws, 5mm flat washers, 5mm lock washers, and #10-24 hex nuts. NOTE: Fully secure one hinge with screws, washers and nuts, then sec[...]

14 Tank heat shield Inside of cart, insert tank heat shield tabs into two left slots between upper and lower back panels. Attach left and center front shield tabs under door brace with #8x3/8” self-tapping screws. Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel. Attach left rail and right front s[...]

16 Left door #4.2x10 Self Tapping screw Attach both doors using eight #8-32x3/8” flat head screws and two #4.2x10 self tapping screw . Right door #8-32x3/8” flat head screw Wiring Connections Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module. T otal (6) connection[...]

18 Back of firebox Front of firebox Flame tamer Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. 19 Place the four cooking grates onto the firebox. Insert the four wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rac[...]

20 CA UTION Always keep LP cylinders in upright position during use, transport, and storage. Cylinder screw at rear of cart LP Cylinder (not included) Regulator LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place [...]

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or cont[...]

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from oth[...]

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when control knob turned to ; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when control knob turned to ; noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes and/or[...]

LIMITED W ARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective par[...]

Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

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ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-888-430-7870 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder . Overfilled cylinders ma[...]