Cleveland Range inverter manual

Read this manual carefully before installin g, wiring, operating, serv icing or inspecting the drive. Keep this m anual within easy reach for quick r eference. Series G .5 .5 .5 .5 – – – – 5. 5. 5. 5. 4 4 4 4 HP HP HP HP 230 V 230V 230 V 230V Installat ion, Opera tion and Maintenance Instruction CMC AC Variable Speed Drive[...]

Thank you for purchasing CMC Variable Frequ ency Drives! SAFETY INSTRUCTI ONS  Always follow safety instructions to prevent accidents and potential haz ards from occurring.  In this manual, safety messages a re classified as follows: WARNING CAUTION  Throughout this manual we use the following two illustrations to make you aw are of safet [...]

 Wiring and periodic inspections should be performed at le ast 10 minutes after disconnecting the input pow er and after checking the DC link voltage is discharged with a meter (below DC 30V). Otherwise, you may get an electric shoc k.  Operate the sw itches with dr y hands. Otherwise, you may get an electric shoc k.  Do not use the cabl e[...]

OPERATING PR ECAUTIONS (1) Handling and installation  Handle according to the weight of the product.  Do not stack the inverter boxes higher than the number recommended.  Install according to instructions specified in this manual.  Do not open the cover d uring delivery.  Do not place heavy items on the inverter.  Check the invert[...]

(3) Tr ial run  Check all parameters during operation. Changing parameter values might be re quir ed depending on the load.  Always apply permissible range of voltage to the each te rminal as indicated in this manual. Otherwise, it could lead to inverter damage. (4) Operation precautions  W he n the Auto restart function is selected, stay [...]

(7) Disposal  Handle the inverter as an industrial waste when disposing of it. (8) General instructions  Many of the diagrams and draw ings in this instruction m anual show the inverter without a circuit breaker, a cover or partially open. Never run the inverter lik e this. Always place the cover with circuit breakers and follow this instruct[...]

1 CONTENTS USER SELECTION GUIDE (A CTIONMASTER SPECIFICA TIONS) .......................................... 3 CHAPTER 1 - INSTALLATION ................................................................................................. 5 1.1 Insp ecti on ...................................................................................................[...]

2 CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE ...................................................... 90 6.1 Fa ult D ispl ay ................................................................................................................................. 90 6.2 Fa ult ( Inve rter Fa ult) Reset .....................................................[...]

3 USER SELECTION GUIDE ( A CTIONM A STER SPECIFIC ATIONS) 230V Clas s (0.5~ 5.4HP) Inverter Type (SVxxxACtionMaster -x) 004-1 008-1 015-1 004-2 008-2 015-2 022-2 037-2 040-2 HP 0.5 1 2 0.5 1 2 3 5 5.4 Motor Rating 1 kW 0.37 0.75 1.5 0.37 0.75 1.5 2.2 3.7 4.0 Capacity 2 [kVA] 1.1 1.9 3.0 1.1 1.9 3.0 4.5 6.1 6.5 FLA [A] 3 5 8 3 5 8 12 16 17 Frequency[...]

4 Control Method V/F Control Frequency Setting R esolution Digital Reference : 0.01 Hz (Be low 100 Hz), 0.1 Hz (Over 100 Hz) Analog Reference: 0.03 Hz / 50 H z Frequency Accuracy Digital: 0.01 % of Max. Output Frequency, Analog: 0.1 % of Max. Output Frequency V/F Ratio Linear, Square Patter, U ser V/F Overload Capa city 150 % of Rated Current f or [...]

5 C H AP T E R 1 - I N S T AL L AT I O N 1.1 Inspection  Inspect the inverter for any damage that may have occurred durin g shipping.  Check the nameplate on the ACtionMaster inv erter. Ver ify the inverter unit is the cor rect one for the application. The numbering system of the inverter is as show n below. CMC In verter Applicable motor cap[...]

Chapter 1 - Inst allation 6 1.4 Other Prec autions  Do not carry the inverter by the front cover.  Do not install t he inv erter in a location where excessive vibration is present. Be cautious when installing on presses or moving equipment.  T he life span o f the inverter is greatly affected by the ambient temperature. Install in a locati[...]

Chapter 1 - Inst allat io n 7 1.5 Dimensions Unit: mm (inch) Inverter HP W1 W2 H1 H2 D1 SV004ACtionMaster -1 0.5 100 (3.94) 88 (3.46) 128 (5.04) 117.5 (4.63) 130.9 (5.15) SV008ACtionMaster -1 1 130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 152.9 (6.02) SV015ACtionMaster -1 2 150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10) SV004ACtionMast[...]

Chapter 1 - Inst allation 8 SV037ACtionMaster -2 5.0 150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10) SV040ACtionMaster -2 5.4 150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10) SV004ACtionMaster -4 0.5 130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 152.9 (6.02) SV008ACtionMaster -4 1 130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 1[...]

Chapter 1 - Inst allat io n 9 1.6 Basic W iring 2 30/4 60V 50/ 60Hz U V W G R S T or 3 Φ , MCC B FX RX BX RST P1 P3 CM VR V1 I CM + FM CM 30A 30B 30C MO MG Output Fr equency Met er (0~10V Anal og) P2 MOT OR Potenti ometer ( 1 kohm, 1/ 2W) Speed s ignal Input 1 Forwar d Run/S top Rever se Run/ Stop Inverter D isable Fau lt Reset Mult i- funct ion I[...]

Chapter 1 - Inst allation 10 1.7 Po w er Te rminals R S T B1 B2 U V W Symbols Functions R S T AC Line Input Terminals 3(1) phase, 200 ~ 230V AC for 200V Class Units and 380 ~ 460V AC for 400V Class Units. 1 Phase Input Terminals: R and T U V W 3 Phase Output Terminals to M otor (3 Phase, 200 ~ 230VAC or 380 ~ 460VAC) B1 B2 Dynamic Braking Resistor [...]

Chapter 1 - Inst allat io n 11  For input and output, use wires with sufficient size to ensure voltage drop o f less than 2%. Motor torque may drop if operating at low frequencies and a long wire run between inv erter and moto r.  W hen more than one motor is connected to one i nverter, total wiring length should be less than 500m (1,640ft). [...]

Chapter 1 - Inst allation 12  Wires and Terminal Lu gs Refer to the following table for wi res, terminal lugs and screw s used to connect the inverter power i nput (R, S, T) and output (U, V, W ). Wire 6 Ring Terminals mm 2 AWG Inverter Terminal Screw Size Screw Torque 5 (Kgf·cm)/lb-in R,S,T U,V,W R,S,T U,V,W R,S,T U,V,W 0.5 HP M 3.5 10 / 7 2-3[...]

Chapter 1 - Inst allat io n 13 1.8 Control Terminals 30A 30C 30B 1 MO 2 MG 3 CM 4 FX 5 RX 6 CM 7 BX 8 JOG 9 RST 10 CM 1 P1 2 P2 3 P3 4 VR 5 V1 6 CM 7 I 8 FM 9 S+ 10 S- Wire Size Terminal Name Terminal Screw Size Screw Tor que (Kgf·cm/lb-in) Solid Wire (mm 2 ) Strand ed Wire (mm 2 ) Strip ped Length (mm) 30A, 30C, 30B M3 5 / 3.6 2.5 1.5 7 MO, MG, C[...]

Chapter 1 - Inst allation 14 1.8.1 Wiring Con trol Termina ls  Precautions on Wiring  Use shielded wires or twisted wires f or control circuit w iring, and sepa rate these wires from the main power circuits and other high voltage circuits.  Control Circu it Te rminal  The input terminals can be selected for either NPN or PNP type logic [...]

Chapter 1 - Inst allat io n 15 1.8.2 Keypad  Wiring the Keypad Keypad is installed before shipping for standard type models as shown below. When using an opti onal remote cable, install the buffer cover and connect the remote cable. If the keypad is no t connected properly, th e letters w ill not be displayed. ☞ Note: Do not connect the keypad[...]

16 CHAPTER 2 - OPER ATION 2.1 Ke y pad and Parameter Group Setting 2.1.1 Keypad Description 7-Segment keypad displays up to 4 letters and numbers, and the use r can directly check various settings of the inverter. The following is an illustration of the keypad and the functions of each part. Class Display Name Description FUNC Program Key Press to [...]

Chapter 2 - Oper ation 17 2.2 Parameter Set ting and Change Numerous parameters are built into the inverter. The keypad allows the op erat or to operate the inverter by setting the required parameters, and en ter the proper value according to the load and operating conditions. Refer to Chapter 4 ‘PARAMETER DESCRIPT ION’ for detailed description[...]

Chapter 2 - Oper ation 18  To Monitor Fault Type when a Fault Occurs (Data cannot be set) The fault type is displayed on the DRV group w hen a fault occurs. Frequency, current and operating status (accelerating, decelerating, in constant speeds) may be monitored by using the UP, DOW N a rrow key s. (Ex: Fault occurred when the inverter was accel[...]

Chapter 2 - Oper ation 19  Setti ng Jump Code in Function Gr oup Example) Jump to code FU1-12 from FU1-0 (F 0): 2.3 Parameter Group The ACtionMaster series o ffe rs a 7 -segment (LED) keypad for the user. Parameters are sepa rated into 4 function groups according to their application fields. The gr oups’ name s and the descriptions are as foll[...]

Chapter 2 - Oper ation 20  Moving Through DRV Group Codes RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV REV RUN SET FWD REV RUN SET FWD RUN SET FWD REV RUN SET FWD REV REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV[...]

Chapter 2 - Oper ation 21  Moving Through Function Group Codes  Moving Through I/O Group Codes RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC RUN SET FWD REV RUN SET FWD REV FUNC FUNC FUNC FUNC RUN SET FWD REV RUN SET FWD REV FUNC FUNC FUNC FUNC[...]

Chapter 2 - Oper ation 22 Note: The user may al so operate the invert er by setting the operation refere nce signal fro m the Keypad, and s etting the frequency referen ce signal to the control terminal. (S et DRV-03 ( drv ) to 0 (Keypad), an d the DRV-04 ( Frq ) to 2 (V1)). Note: FU1-20, FU1-21, FU1-2 5, FU1-36, FU2-54, FU2-83, I/ O-05, I/O-10 are[...]

Chapter 2 - Oper ation 23 2.4.3 Operation From Key pad 1. T urn the power ON and set the operation and frequency reference to ‘keypad operating mode’. 2. Set the DRV-03 (drv) to 0 (Key pad), and the Frq [Frequency Reference Source Selection] to Keypad-1. 3. Use FUNC, ▲ (Up) key to set the operating frequency to 50.00Hz. When the inverter is n[...]

24 CHAPTER 3 - P A R A METER LI ST 3.1 Drive Group [DRV] Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page DRV-00 Output Frequency during running, Reference Frequen cy during s top 0.00 0.00 to (FU1-20) 0.01 00.00 [Hz] Yes 34 DRV-01 Acceleration Time ACC 0.0 to 999.9 [sec] 0.1 10.0 [s ec] Yes 34 DRV-02 Deceler[...]

Chapter 3 - Pa rameter List 25 3.2 Function Group 1 [FU1] Code D escription Keypad Display Setting Range Units Factory Default Adj. During Run Page FU1-00 Jump to Desir ed Code # F 0 1 to 99 1 3 Yes 39 0 (None) 1 (Forward Prev) FU1-03 Run Prevention F 3 2 (Reverse Prev) - 0 (None) No 39 0 (Linear) 1 (S-Curve) 2 (U-Curve) 3 (Minimum) FU1-05 Accelera[...]

Chapter 3 - Pa rameter List 26 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 0 (Linear) 1 (Square) FU1-29 Volts/Hz Pattern F 29 2 (User V/F) - 0 (Linear) No 44 FU1-30 9 User V/F – Frequenc y 1 F 30 0.00 to (FU1-32) 0.01 15.00 [Hz] No FU1-31 User V/F – Voltage 1 F 31 0 to 100 [%] 1 25 [%] No FU1-32 User[...]

Chapter 3 - Pa rameter List 27 3.3 Function Group 2 [FU2] Code D escription Keypad Display Setting Range Units Factory Default Adj. During Run Page FU2-00 Jump to Desir ed Code # H 0 1 to 99 1 30 Yes 50 FU2-01 Previous Fault H istory 1 H 1 FU2-02 Previous Fault H istory 2 H 2 FU2-03 Previous Fault H istory 3 H 3 FU2-04 Previous Fault H istory 4 H 4[...]

Chapter 3 - Pa rameter List 28 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page FU2-24 P Gai n During Speed Search H 24 0 to 9999 1 100 Yes 53 FU2-25 I Gain During speed s earch H 25 0 to 9999 1 5000 Yes 53 FU2-26 Number of Auto Restart Attempt H 26 0 to 10 1 0 Yes FU2-27 Delay Time before Auto Resta rt H 27 [...]

Chapter 3 - Pa rameter List 29 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 3 (Drv Mode) 4 (Freq Mode) 5 (Step Freq 1) 6 (Step Freq 2) 7 (Step Freq 3) 8 (Current) 9 (Speed) 10 (DC Link Vtg) 11 (User Display) 12 (Fault Display) 13 (Motor Directi on) 0 (Voltage) 1 (Watt) FU2-73 User Display S election H 73 [...]

Chapter 3 - Pa rameter List 30 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 0 (No) 1 (All Groups) 2 (DRV) 3 (FU1) 4 (FU2) FU2-93 Initialize Paramet ers H 93 5 (I/O) - 0 (No) No 60 FU2-94 Parameter Write Protection H 94 0 to 255 18 1 0 Yes 60 FU2-99 Return Code rt - - Yes 60 3.4 Input/Output Gr oup [I/O] C[...]

Chapter 3 - Pa rameter List 31 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 3 (XCEL-L) 4 (XCEL-M) 5 (XCEL-H) 6 (Dc-brake) 7 (2nd Func) 9 (V1-Ext) 10 (Up) 11 (Down) 12 (3-Wire) 13 (Ext Trip-A) 14 (Ext Trip-B) 16 (Open-Loop) 18 (Analog Hold) 8, 15, 17, 20, 21, 22, 23, 24, 25, 26 (-Reserved-) 19 (XCEL Stop) [...]

Chapter 3 - Pa rameter List 32 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page I/O-35 Acceleration Time 6 I 35 0.0 to 999.9 [sec] 0.1 30.0 [sec] Yes I/O-36 Deceleration T ime 6 I 36 0.0 to 999.9 [s ec] 0.1 30.0 [sec] Yes I/O-37 Acceleration Time 7 I 37 0.0 to 999.9 [sec] 0.1 20.0 [sec] Yes I/O-38 Deceleratio[...]

Chapter 3 - Pa rameter List 33 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 2 (Stop) I/O-49 Waiting Time after Loss of Freq. Reference I 49 0.1 to 120.0 [sec] 0.1 1.0 [sec] Yes 0 (CMC- Bus ASCII) I/O-50 Communi cation Protocol Se lection I 50 7 (Modbus-RTU) - 7 (Modbu s- RTU) Yes 73 I/O-99 Return C ode rt[...]

34 CHAPTER 4 - P ARAMETER DESCRIPTI ON 4.1 Drive Group [DRV] DRV-00: Output Frequency This code g ives information regarding mot or direction set in DRV-13, and output or reference frequency. You can set the com mand frequency by pressing [FUNC] k ey in this code. DRV-01: A cceleration Time DRV-02: D eceleration Time The inverter targets the FU2-70[...]

Chapter 4 - P arameter Descr iption [DRV] 35 DRV-03: Drive Mode (Run/stop Method) Sel ect th e sour ce of R un/S to p comm an d. Setting Range Select Display Description Ke ypad 0 Run/stop is controlled by Keypad. Fx/Rx-1 1 Control Terminals FX, RX and C M control Run/Stop. (Method 1) Fx/Rx-2 2 Control Terminals FX, RX and CM control Run/Stop. (Met[...]

Chapter 4 - P arameter Descr iption [DRV] 36 [Freq Mode: ‘I’] [Freq Mode: V1+’I’] DRV-05 ~ DR V-07: Step Fr equency 1 ~ 3 The inverter outputs preset frequencies set in these codes according to the multi- f unction input terminals configured as ‘Speed-L’, ‘Speed-M’ and ‘Speed-H’. The output frequencies are determined by the bina[...]

Chapter 4 - P arameter Descr iption [DRV] 37 This code display the motor speed in RPM during the motor is running. Use the following equation to scale the mechanical speed using FU2-74 [Gain for Motor Speed display] if you want to change the mot or speed display to rotation speed (r/min) or mechanical speed (m/min). Motor Speed = 120 * (F/P) * FU2-[...]

Chapter 4 - P arameter Descr iption [DRV] 38 DRV-20: FU1 Group selection DRV-21: FU2 Group selection DRV-22: I/O Group selecti on Select the desired group and press the [FUNC] key t o move to the desired group. T he parameter in the group may be read or written after moving to the desired group.[...]

Chapter 4 - P arameter Descr iption [FU1] 39 4.2 Function 1 Group [FU1] FU1-00: Jump to D esired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. FU1-03: Run Prev ention This function prevents reverse operation of the motor. This function may be used f or loads that rotate only in one direction [...]

Chapter 4 - P arameter Descr iption [FU1] 40 [Accel/Decel Pattern: ‘Linear’] [Accel/Decel Pattern: ‘ S-Curve’] [Accel/Decel Pattern: ‘ U-Curve’] FU1-07: Stop Mode Selects t he stopping method for the inverter. Setting Range Select Display Description Decel 0 Inverter stops by the deceleration pattern. DC-Brak e 1 Inverter stops with DC [...]

Chapter 4 - P arameter Descr iption [FU1] 41 [Stop Mode: ‘Free-run’] FU1-08: DC Injection Braking Frequency FU1-09: DC Inject ion Braking On- delay Time FU1-10: DC Inject ion Braking Volt age FU1-11: DC Inject ion Braking Time This function stops the motor immediately by introducing DC voltage to the motor windings. Selecting ‘DC- Brake’ in[...]

Chapter 4 - P arameter Descr iption [FU1] 42 [Starting DC Injection Braking Op eration] ☞ Note: The DC injection braking p arameter does not function when either FU1-12 or FU1-13 is set to “0”. ☞ Note: FU1-12 [Starting DC Injection Braking Voltage] is also used as the DC Injection Braking Voltage for the multifunction input when the multifu[...]

Chapter 4 - P arameter Descr iption [FU1] 43 FU1-23 selects the limits for the inverter operating frequency. If FU1-23 is set to ‘Yes’, invert er operates within the upper and lower limit setting. The inverter operates at the upper or the low er limit when the frequency reference is outside the frequency limit r ange. [Freq. limit: ‘Yes’] ?[...]

Chapter 4 - P arameter Descr iption [FU1] 44 FU1-29: Volts/H z Pattern This is the pattern of voltage/frequency ratio. Select the proper V/F pattern according to the load. The motor torque is dependent on this V /F patte rn. [Linear] pattern is used w here constant torque is required. This patt ern m aintains a linear volts/fr equency ratio from ze[...]

Chapter 4 - P arameter Descr iption [FU1] 45 These functions are available only when ‘User V/F’ i s selected in F U1-2 9 [V/F Pattern ]. Use rs can make the custo m V/F pattern by setting four points between FU1-22 [Starting Frequency] and FU1-21 [Base Frequency ]. [User V/F] ☞ Note: When the ‘User V/F’ is selected, the torque boost of FU[...]

Chapter 4 - P arameter Descr iption [FU1] 46 FU1-50: Electronic Therm al (Motor i 2 t) Selection FU1-51: Electronic Therm al Level for 1 Minute FU1-52: Electronic Therm al Level for Continuous FU1-53: Ele ctronic Thermal Ch aracteristic ( Motor type) Selection These functions are to pr otect t he m otor from overheating without using additional the[...]

Chapter 4 - P arameter Descr iption [FU1] 47 FU1-54: Ove rload Warning Level FU1-55: Overload W arning Time The inverter generates an alarm signal when the output current has reached the FU1-54 [Overload W arnin g Level] for the FU1-55 [Overload W arnin g Time]. The alarm signal persists for the FU1-55 even if the current has become the level below[...]

Chapter 4 - P arameter Descr iption [FU1] 48 FU1-59: Stall Prevention Mode Selection (Bit set) FU1-60: Stall Prevention L evel This bit set parameter follows the conventions used in I/O-15 and I/O-16 to show the ON (bit set) status. This function is used to p revent the motor from stalling by reducing the inverter output frequency until the motor c[...]

Chapter 4 - P arameter Descr iption [FU1] 49 FU1-99: Retu rn Code This code is used to exit a g roup. Press [FUNC] key to ex it. Related Functions: FU2-99 [Return Code] I/O-99 [Return Code][...]

Chapter 4 - P arameter Descr iption [FU2] 50 4.3 Function 2 Group [FU2] FU2-00: Jump to D esired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. FU2-01: Pre vious Fault Hi story 1 FU2-02: Pre vious Fault Hi story 2 FU2-03: Pre vious Fault Hi story 3 FU2-04: Pre vious Fault Hi story 4 FU2-05: Pr[...]

Chapter 4 - P arameter Descr iption [FU2] 51 releasing mechanical brake. If the dwell time is set at ‘0’, this function is not available. In dwell operation, the inverter outputs AC voltag e not a DC voltage. ☞ Note: DC Injection Braking doe s not output torque to an intended direction. It is just to hold the motor. [Dwell Operation] FU2-10 ~[...]

Chapter 4 - P arameter Descr iption [FU2] 52 FU2-19 [Phase Loss Protecti on Select] Setting Range 2 nd bit 1 st bit FU2-19 Description 0 0 00 Phase loss protection does not work 0 1 01 Protect inverter from output phase loss 1 0 10 Protect inverter from input phase loss 1 1 11 Protect inverter from input and output phase loss FU2-20: Power ON Start[...]

Chapter 4 - P arameter Descr iption [FU2] 53 [Reset restart: ‘Yes’] ☞ Note: In case of using ‘Reset Re start’ to ‘Yes’, make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage. FU2-22: Speed Search Sel ection (Bit Set ) FU2-23: Current Limit Level During Speed S earch FU2-24: P G ain D[...]

Chapter 4 - P arameter Descr iption [FU2] 54 [Speed Search Operation] FU2-26: Number of Auto Restart Attempt FU2-27: Dela y Time Befor e Auto Rest art This function is used to allow the inv ert er to reset itself for a selected number of times a ft er a fault has occurred. The inv erter can restart itself automatically when a fault occurs. To use t[...]

Chapter 4 - P arameter Descr iption [FU2] 55 If you know the motor parameters, set the values in the r elevant codes for better control performance. (This value is set according to the model number before shipping) This is used to display the motor speed. If you set this value to 2, inverter will display 3600 rpm instead 1800rpm at 60Hz output freq[...]

Chapter 4 - P arameter Descr iption [FU2] 56 FU2-40: Control Method Selection This i s to select the con trol method of in verter . Setting Range Select Display Description V/F 0 Volts/Hz Control Slip compen 1 Slip compensation operation PID 2 PID feedback operation [V/F] : This par ameter controls the voltage/fr equency ratio c onstant. It is reco[...]

Chapter 4 - P arameter Descr iption [FU2] 57 Set the proportional gain for PI D control. W hen P- Gain is set at 100% and I-Gain at 0.0 second, it means the PID controller output is 100% f or 100 % error value. Set t he integral gain f or PID contr ol. This is t he time the PID controller takes to output 100% for 100% error value. Set the di fferen[...]

Chapter 4 - P arameter Descr iption [FU2] 58 FU2-71: Acce l/Decel Tim e Scale This i s us ed to chan ge th e time scale. Setting Range Select Display Descr iption 0.01 sec 0 The Accel/Decel time is changed by 0.01 second. The maximum setting range is 600 seconds. 0.1 sec 1 The Accel/Decel time is changed by 0.1 second. The maximum setting range is [...]

Chapter 4 - P arameter Descr iption [FU2] 59 FU2-75: DB ( Dynamic Bra king) Resistor Mode Selection This code is used to protect t he DB resistor from over heating. Setting Range Select Display Description None 0 None 1 This is selected when there is no resistor connected. At this time, inverter does not generate DB turn on signal. Ext. DB-R 2 This[...]

Chapter 4 - P arameter Descr iption [FU2] 60 ☞ The 1 st functions are applied if the multifunction terminal is not defined to ‘2nd Func’ or if it is not ON. The 2 nd function parameters are applied when the multifunction input terminal set to ‘2nd Func’ is ON. Parameters not listed on the table above are applied to the 2 nd motor as to th[...]

Chapter 4 - P arameter Descr iption [FU2] 61 Note s:[...]

Chapter 4 - P arameter Descr iption [I/O] 62 4.4 Input/Output Gr oup [I/O] I/O-00: Jump to De sired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. I/O-01 ~ I/O-05: Analog Vo ltage Input (V1) Signal Adjustment This is used to adjust the analog v oltag e input signal when the frequency is re f e[...]

Chapter 4 - P arameter Descr iption [I/O] 63 This is the filtering time constant for ‘I’ signal input. If the ‘I’ signal is affected by noise causing unstable operation of the inverter, increase this value. Increasing this value makes response time slower. This is the minimum current of the ‘I’ input at which inverter outputs minimum fr[...]

Chapter 4 - P arameter Descr iption [I/O] 64 waits to determine the loss o f a reference signal until time s out. ☞ Note: I/O-48 and I/O-49 also apply when DR V-04 is set to ‘Keypad-1’ or ‘Keypad-2’ for determining the loss of command frequency. I/O-12: Multi-function Input Terminal ‘P1’ Define I/O-13: Multi-function Input Terminal ?[...]

Chapter 4 - P arameter Descr iption [I/O] 65 [Multi-Step Frequency Operation] ☞ Note: The frequency for ‘Speed 0’ is determined by DRV-04. [XCEL-L, XCEL-M, XCEL-H] By setting P1, P2 and P3 terminals to ‘XCEL-L’, ‘XCEL-M’ and ‘XCEL-H’ respectively, up to 8 different Accel and Decel times can be u sed. The Accel/Decel time is set in[...]

Chapter 4 - P arameter Descr iption [I/O] 66 or over voltage trip. [V1-Ex t] Inverter changes its frequency reference source from keypad to ‘V1’ (analog voltage input) when this te rmi nal i s ON. [Up, D own] By using the Up and Dow n function, the drive can accelerate to a steady sp eed and decelerate down to a desired speed by using only two [...]

Chapter 4 - P arameter Descr iption [I/O] 67 [Analog Hold] W he n there is an analog input signal for frequency reference and ‘Analog hold’ terminal is ON, inverter fixes its output frequency regardless of the fr equency reference change. The changed frequency reference is applied w hen the terminal is OFF. This function is useful when a syste [...]

Chapter 4 - P arameter Descr iption [I/O] 68 These codes set the ste p frequencies. These frequencies are applied when the multi-function input terminals (P1, P2, P3) select the step. See [Speed-L, Speed-M, Speed-H] in I/O-12 ~ I/O-14. [‘JOG’ and ‘Multi-Step’ Operation] I/O-25 ~ I/O-38: 1 st ~ 7 th Accel/Decel Time ▼ ▼ These codes are a[...]

Chapter 4 - P arameter Descr iption [I/O] 69 average ranges from 0V to 10V. I/O-41 is used to adjust the FM value. [Frequency] FM terminal outputs inverter output frequency. The output value is determined by, FM Output Voltage = ( Output freq. / Ma x. freq.) × 10V × IO- 41 / 100 [Curren t] FM terminal outputs inverter output current. The output v[...]

Chapter 4 - P arameter Descr iption [I/O] 70 [FDT -1] W he n the output f requency reaches the reference frequency (target frequency), MO-MG terminal is CLOSED. [MO-MG configured as ‘FDT-1’] [FDT -2] M O-MG is C LOSED w hen the refe rence frequency is in I/O-43 [FDT Bandwidth] centered on I/O-42 [FDT Frequency], and the output frequency reaches[...]

Chapter 4 - P arameter Descr iption [I/O] 71 [OL] MO-M G is C LOSED w hen the outpu t curre nt h as reached the FU1-54 [Overload W arning Level] f or the FU1-55 [Overload W arning Time]. [MO-MG configured as ‘OL’] [IOL] MO-M G is C LOSED w hen the outpu t curre nt i s above the 150% of rated inv erter current f or 36 seconds. If this situation [...]

Chapter 4 - P arameter Descr iption [I/O] 72 [LV] MO-MG is CLOSED when the DC link voltage is below the Low-voltage level. [MO-MG configured as ‘LV’] [OH] MO-MG is CLOSED when the heat sink of the inverter is above the reference level. [Lost Command] MO-MG is CLOSED when frequency reference is lost. [Run] MO-MG is CLOED when the inv erter is ru[...]

Chapter 4 - P arameter Descr iption [I/O] 73 This code sets the comm unication speed. This is used in communication betw een inverter and communication board. I/O-48: Operat ing at Loss of Freq. R eference I/O-49: Waiting Time after Loss of Freq. Ref erence There are two kinds of loss of frequency re f erence. One is the loss of di git al frequency[...]

74 CHAPTER 5 - MODBUS-RTU COMMUNIC A TI ON 5.1 Introduction This manual is about the specifications, installation and operation of MODBUS-RTU for communication with PC or FA computer. 5.1.1 Features Easy use of drives in Fa ctory Automation by user programming Change and monitoring o f drive parameters usin g computer 5.1.2 Int erfacing ty pe of RT[...]

Chapter 5 - MODBUS-RTU Communic ation 75 Items Specif ications Control procedure Asynchronous communication system Communication system Half duplex system Character system ASCI I (8 bit) Stop bit length Modbus-RTU: 1 bit, CMC BUS: 2 bit Sum check 2 by te Parity check None 5.3 Installation 5.3.1 Connect ing the communication line - Fir st connect th[...]

Chapter 5 - MODBUS-RTU Communic ation 76 5.4 Operating 5.4.1 Operating Steps - Check whether the computer and the inverter are connected correctly. - T urn ON the inverter. But , do no t connect the load until stable communication between the computer and the inverter is verified. - St art the operating program for the inverter from the computer. -[...]

Chapter 5 - MODBUS-RTU Communic ation 77 5.6 Communication Pr otocol (CMC-BUS A SCI I) The communication structure is that the ACtionMaster driv es are slaves and a computer/host is th e master. 5.6.1 Basic Format Command Message (R equest) ENQ Drive No. CMD Dat a SUM EOT 1 byte 2 by tes 1 byte n bytes 2 bytes 1 by te Normal Response (Acknowledge R[...]

Chapter 5 - MODBUS-RTU Communic ation 78 Example) Command Message (Request) for reading one address from address ‘3000’ ENQ Dr ive No. CM D Address The Number of address to read SUM EOT 05h “01” “R” “3000” “1” “A7” 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte SUM = ‘0’ + ‘1’ + ’R’ + ‘3’ + ‘0’ +[...]

Chapter 5 - MODBUS-RTU Communic ation 79  Request f or Write ENQ Drive No. CMD Address The number of address to write Data SUM EOT 05h “01” ~ “1 F” “W ” “XXXX ” “1” ~ “8” = n “XXXX …” “XX” 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte n * 4 by tes 2 1 Total byte = 12 + n * 4 = max . 44 bytes A cknow ledge Response AC[...]

Chapter 5 - MODBUS-RTU Communic ation 80 Negative Ackno w ledge Response NAK Drive No. CM D Err or Code SUM EOT 15h “01” ~ “1F” “X” “ **” “ XX” 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Tota l byte = 9 bytes  Action Request for Monitor Registration: Request for read of address registered by monitor registra tion . ENQ [...]

Chapter 5 - MODBUS-RTU Communic ation 81 5.7 Parameter Code L ist < Common > Parameter address Description Unit Read/Write Data value (HEX) Note 0000 Inverter model - R 7: SV-ACtionMaster 0001 Inverter capacity - R 0: 0.5Hp, 1: 1Hp, 2: 2H p 3: 3Hp, 4:5Hp, 5: 5.4H p 0002 Inverter input volt age - R 0: 220V class, 1:4 40V class 0003 Version - R[...]

Chapter 5 - MODBUS-RTU Communic ation 82 Parameter address Description Unit Read/Write Data value (HEX) Note Bit 2: BX Bit 3: RST- Bit 8: P1 Bit 9: P2 Bit 10: P3 0011 Output terminal info - R Bit 0: Q1 (OC) 0012 V1 - R 0 – FFFF 0013 V2 - - Not used 0014 I - R 0 – FFFF 0015 RPM - R < DRV Group > Parameter address(*3) Parameter Code Descrip[...]

Chapter 5 - MODBUS-RTU Communic ation 83 Parameter address Parameter Code Description Default value Max. value Min. value Unit Note 620C FU1 #12 DcSt value 50 200 0 1% 620D FU1 #13 DcSt time 0 600 0 0.1sec 6214 FU1 #20 Max freq. 5000 40000 4000 0.01Hz 6215 FU1 #21 Base freq. 5000 FU1-20 3000 0.01Hz 6216 FU1 #22 Start freq. 10 1000 10 0.01Hz 6217 FU[...]

Chapter 5 - MODBUS-RTU Communic ation 84 < FU2 Group > Parameter address Parameter Code Description Default value Max. value Min value Unit Note 630A FU2 #10 Jump fr eq 0 1 0 630B FU2 #11 Jump lo 1 0 FU2-12 0 0.01Hz 630C FU2#12 Jump Hi 1 0 FU1-20 FU2-11 0.01Hz 630D FU2 #13 Jump lo 2 0 FU2-14 0 0.01Hz 630E FU2 #14 jump Hi 2 0 FU1-20 FU2-13 0.0[...]

Chapter 5 - MODBUS-RTU Communic ation 85 Parameter address Parameter Code Description Default value Max. value Min value Unit Note 6354 FU2 #84 2nd V/F 0 2 0 6355 FU2 #85 2nd F-boost 20 150 0 0.1% 6356 FU2 #86 2nd R-boost 20 150 0 0.1% 6357 FU2 #87 2nd Stall 200 250 30 % 6358 FU2 #88 2nd ETH 180 250 FU2-89 % 6359 FU2 #89 2nd ETH 120 FU2-88 50 % 635[...]

Chapter 5 - MODBUS-RTU Communic ation 86 Parameter address Parameter Code Description Default value Max. value Min value Unit Note 6420 I/O #32 Dec – 4 500 9999 0 0.1 sec 6421 I/O #33 Acc – 5 400 9999 0 0.1 sec 6422 I/O #34 Dec – 5 400 9999 0 0.1 sec 6423 I/O #35 Acc – 6 300 9999 0 0.1 sec 6424 I/O #36 Dec – 6 300 9999 0 0.1 sec 6425 I/O [...]

Chapter 5 - MODBUS-RTU Communic ation 87 5.8 Troubleshooti ng Refer to this chapter when a trouble is occurred. The drive program (Drive View) operates? Is the computer port set correctely? Yes Yes Yes Initiate drive program. No Set the correct comm port. No Indication LED (TXD, RXD) does not blink. The Baud rate (I/O-47) matches with computer? Yes[...]

Chapter 5 - MODBUS-RTU Communic ation 88 Finish The data format of user program is correct? Yes Match the User program with the inverter protocol. No The computer operates normally? Yes Contact your distributor or LGIS. No Check the computer.[...]

Chapter 5 - MODBUS-RTU Communic ation 89 5.9 A SCI I Code List Charact er Hex Character Hex Charact er Hex A B C D E F G H I J K L M N O P Q R S T U V W X Y Z a b c d e f g h i j k l m n o p 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 57 58 59 5A 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 q r s t u v w x y z 0 1 2 3 4 5 6[...]

90 CHAPTER 6 - TROUBLESHOOTI NG & M A INT ENANCE 6.1 Fault Display W he n a fault occurs, the inverter turns off its output and display s the fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 w ith the operation stat us at the instance of fault. Display Protective Function Description Over Current Protection The inver[...]

Chapter 6 - Troubleshooting & Maintenance 91 Display Protective Function Description EEPROM Error 1 The ke ypad EEPROM has a f ault causing parameter r ead/write error. EEPROM Error 2 The ROM version for the inver ter and keypad are d ifferent. Inverter H/W Fault When an error occurs t o the control c ircuitry of the inverter a fault signal is [...]

Chapter 6 - Troubleshooting & Maintenance 92 fault contents to the memory in FU2-1 when the [RESET ] ke y is p ressed. 2) Fault Histor y Contents FU2-1~5 [Fault history] has the 5 most current faults in its mem ory. The smallest number will be the most current fault in its memory. Check the operating informat ion prior to f ault. Code Display D[...]

Chapter 6 - Troubleshooting & Maintenance 93 6.3 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/D eceleratio n time is too short compared t o the GD ² of the l oad. 2) Load is larg er than the inverter rating. 3) Inverter turns o utput on while motor is free runnin g. 4) Output short or ground fault h as [...]

Chapter 6 - Troubleshooting & Maintenance 94 6.4 Troubleshooti ng Condition Check Point The motor doe s not rotate 1) Main circuit i nspection ☞ Input (line) voltag e normal? (LED charge la mp on?) ☞ Motor connected correctly? 2) Input signal inspection ☞ Input signal to i nverter functio ning? ☞ Forward and revers e signals inputted si[...]

Chapter 6 - Troubleshooting & Maintenance 95 6.5 How to Check Power Components Before checking the power components, be sure to disconnect AC Input supply and wait until the Main Electrolytic Capacitor s (DCP-DCN) are discharged to safe voltage levels. 1) Disconnect the power input line (R, S, T) and the inv ert er output to the m otor (U, V, W[...]

Chapter 6 - Troubleshooting & Maintenance 96 6.6 Maintenance The ACtionMaster series is an industrial electr onic product w ith advanced semiconductor components, however temperature, humidity, vibrat ion and eve ntually aging part s may still affect it. To avoid this, it is recommended to perform routine inspections. 6.6.1 Precautions  Be s[...]

Chapter 6 - Troubleshooting & Maintenance 97 6.7 Daily and Periodic Inspection Ite ms Peri od Inspection Location Inspection Item Inspection Daily 1 year 2 year Inspection Method Criterion Measuring Instrument Ambient Environ- ment Is there any dust? Is the ambient temperature and humidity adequate? Ο Refer to the precautions Temperature: -10~[...]

Chapter 6 - Troubleshooting & Maintenance 98 Peri od Inspection Location Inspection Item Inspection Daily 1 year 2 year Inspection Method Criterion Measuring Instrument Cooling S y stem Cooling Fan Is there any abnormal oscillation or noise? Is the connection area loose? Ο Ο Turn OFF the power and turn the fan by hand. Tighten the connections[...]

Chapter 6 - Troubleshooting & Maintenance 99 Notes:[...]

100 CHAPTER 7 - OPTIONS 7.1 Braking Resistor Braking resistor is optional. 7.1.1 Lower Braking Magnitude Model Number SvxxxACtionMaster -x 004-1/2 008-1/2 015-1/2 022-2 037-2 040-2 004-4 008-4 015-4 022-4 037-4 040-4 Enable Duty [%] 5 5 3 2 2 5 5 3 2 2 Duty Continuous Braking Time [Sec] 5 5 5 5 5 5 5 5 5 5 Resistor Value [ Ω ] 400 200 100 60 40 1[...]

Chapter 7 - O ptions 101 7.1.3 Braking resistor w iring diagram W ir e the braking resistor to the inverter as short as possible. 230/460V 50/60Hz U V W G R S T 3 Phase MCCB FX RX BX RST P1 P3 CM VR V1 I CM + FM CM A B C Output F requenc y Met er 0~10V (A nalog) P2 MOT OR Potent iomet er (1 kohm, 1/ 2W) Speed s ignal Inpu t 1 Se t to ‘EXT-B Power[...]

Chapter 7 - Options 102 7.2 DIN Rail Base U n i t : m m SV004 A CtionM aster - 1/2 SV008ACtionMaster -1 SV008ACtionMaster -2 SV015 A CtionM aster - 2 SV004/008/015 A CtionMaster -4 SV015ACtionMaster -1 SV022/037/040 A CtionMaster -2/ 4[...]

Chapter 7 - Options 103 Notes:[...]

104 A P PENDIX A - FUNCTI ONS BA S ED ON THE USE Set the function properly according to the load and operating conditions. The application and the re lated functions are listed at the following table. Use Related Para meter Code Accel/Decel time, pattern adjustment DRV-01 [Acceleration Time], DRV-02 [Deceleration Time], FU1-05 [Acceleration Pattern[...]

105 A PPENDIX B- P ERIPHERAL DEVICES Wire, mm 2 (AWG) Inverter Models Motor [HP] MCCB, ELB Magnetic Contactor R,S,T U,V,W Ground AC Input Fuse AC Reactor SV004 ACtio nMaster -1 0.5 ABS33a, EBS33 GMC-9P 2 (14) 2 (14) 3.5 (12) 10 A 2.13 mH, 5.7 A SV008 ACtio nMaster -1 1 ABS33a, EBS33 GMC-9P 2 (14) 2 (14) 3.5 (12) 10 A 2.13 mH, 5.7 A SV015 ACtio nMas[...]

106 DECLARATION OF CONFORMI TY Council D irective(s) to which c onform ity is declar ed: CD 73/23/ EEC and CD 89/ 336/EEC Units are certif ied for complianc e with: EN50 178 (199 7) EN 5 0081-1 (19 92) EN 5 5022 (19 94) EN 5 0082-2 (19 95) EN 6 1000-4-2 ( 1995) ENV 50140 (1 993) & ENV 50204 (19 95) EN 6 1000-4-4 ( 1995) EN 6 1000-4-5 ( 1995) EN[...]

107 TECHNIC AL STANDARDS APPLIED The standards applied in order to comply w ith the essent ial re quir ements o f the Directives 73/23/ CEE "Electrical material intended to be used with certain limits of voltage" and 89/336/CEE "Electr omagnetic Compatibility" are the following ones: • EN 50178 (1997) “Safet y o f inf ormati[...]

108 EMC INSTA LLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility (E MC) Directive 89/336/EEC and Low Voltage (LV) Directive 73/23/ EEC using a technical construct ion file. Howev er, Conf ormity of the inverter with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Man[...]

109 6-) Connect the motor and fit the ferrite core (output chokes) as close to the inverter as possible. Armoured or screened cable should be use d with the 3 phase conductors only threaded twice through the center of the ferrite core. The earth conductor should be securely earthed at both inverter and motor ends. The screen should be conne cted to[...]

110 RFI Filters (Footprint - Standard) for ACtionMaster SERIES (x) (1) Industrial environment EN 50081-0 (A class) (2) D omestic and industrial environment EN 50081-1 (B c lass) iG5 series / Filtros Footprint / Footprint Filters VARIADOR INVERTER POT. POWER CODIGO CODE INTENS. CURRENT TENSION VOLTAGE CORRIENT E DE FUG AS LEAKAGE CURRENT DIMENSIONES[...]

111 DIMENSI ONS Revisi on Histor y No. Revision Date Remarks 1 First Edition New features in V5.30 include:  V1-Ext function added in code I/O- 12 (P.30)  Dimensions changed in depth (150.9mm  152.9mm)  Miss-w iring pr otective f unction deleted March 21, 2002 S/W version: V5.30 TI PO D W H X O FS – 1 21 85 46 70 5 FS – 2 28 .5 105 [...]

112[...]

Cleveland Motion Controls CMC constantly endeavors to i mprove its product so that information in this manual is subject to change without notice. Visit Our Website: http ://ww w.cmcco ntrol s.com/ 03/21 /2002 Publication #: 10310000291[...]