Conair CHS-810 manual

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Bom manual de uso

As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto Conair CHS-810. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónicoConair CHS-810 vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.

O que é a instrução?

A palavra vem do latim "Instructio" ou instruir. Portanto, no manual Conair CHS-810 você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.

Infelizmente, pequenos usuários tomam o tempo para ler o manual Conair CHS-810, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.

Então, o que deve conter o manual perfeito?

Primeiro, o manual Conair CHS-810 deve conte:
- dados técnicos do dispositivo Conair CHS-810
- nome do fabricante e ano de fabricação do dispositivo Conair CHS-810
- instruções de utilização, regulação e manutenção do dispositivo Conair CHS-810
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes

Por que você não ler manuais?

Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque Conair CHS-810 não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos Conair CHS-810 e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço Conair na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas Conair CHS-810, como para a versão papel.

Por que ler manuais?

Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo Conair CHS-810, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.

Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Conair CHS-810. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação

Índice do manual

  • Página 1

    CHS T angential F eed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824 Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861 USER GUIDE UGG011/0504 www .conairnet.com W ARNING - Reliance on this Manual Could Result in Se vere Bodily Injury or Death! This manual is out-of-da[...]

  • Página 2

    Please record your equipment’ s model and serial number(s) and the date you received it in the spaces provided. It’ s a good idea to record the model and serial number(s) of your equipment and the date you receiv ed it in the User Guide. Our service department uses this infor- mation, along with the manual number , to provide help for the speci[...]

  • Página 3

    T able of Contents l i T able of Contents 1. Introduction Purpose of the User Guide .................................................................1-2 How the Guide is Organized ..............................................................1-2 Y our Responsibilities as a User ..........................................................1-2 A TTENTIO[...]

  • Página 4

    ii l T able of Contents 7. Ser vice Changing the knives ........................................................................7-2 Removing the knives ................................................................ 7-2 Installing the knives .................................................................. 7-3 Sharpening the knives ..............[...]

  • Página 5

    10. Layout CHS Series, Allround Hopper Noise Encapsulated, Hopper Loader , Non Soundproof . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 CHS Series, Allround Hopper Noise Encapsulated, Blower F-7 Cyc lone AX-7,5 with Holder/Bag Holder , Soundproof . . . . . . . . . . . . . . . . 10-2 CHS Series, Allround Hopper Noise Encapsulated with Conve[...]

  • Página 6

    iv l T able of Contents[...]

  • Página 7

    Introduction Purpose of the User Guide . . . . . . . . . . . . . 1-2 How the Guide is Organized . . . . . . . . . . . . 1-2 Y our Responsibilities as a User . . . . . . . . . . 1-2 A TTENTION: Read this so no one gets hurt . . . . . . . . 1-3 SECTION 1 Introduction l 1-1 1 Introduction[...]

  • Página 8

    ✐ Purpose of the User Guide This User Guide describes the Conair CHS T angential Feed Granulators. It explains step-by-step ho w to install, operate, maintain and repair this equipment. Before installing this product, please take a fe w moments to read the User Guide and revie w the diagrams and safety information in the instruction packet. Y ou [...]

  • Página 9

    A TTENTION: Read This so no One Gets Hurt W e design equipment with the user’ s safety in mind. Y ou can av oid the potential hazards identified on this machine by follo wing the procedures outlined below and elsewhere in the User Guide. Introduction l 1-3 WARNING: Improper installation, operation or servicing may result in equipment damage or pe[...]

  • Página 10

    1-4 l Introduction This manual applies to the CHS series of Conair granulators. Model nos. CHS-810, CHS-814, CHS-819, and CHS-824 specify the size of the cutting chamber . Supplementary designations specify: Read the Manual befor e installing and using the machine. Be careful when the kni ves ar e accessible, they are sharp, and can cause personal [...]

  • Página 11

    T echnical Specifications l 2-1 T echnical Specifications Specifications of a CHS Granulator . . . . . . . 2-2 SECTION 2 2 T echnical Specifications[...]

  • Página 12

    Batch F eed Granulators CHS-810, CHS-814, CHS-819 and CHS-824 OPTIONAL OPEN RO TOR with scissor-cutting, slant knives ST ANDARD ST AGGERED R O T OR with disposable , cassette knives 2-2 l T echnical Specifications MODELS CHS-810 CHS-814 CHS-819 CHS-824 Perf ormance characteristics Throughput* lb/hr {kg/hr} 200 {90} 250 {115} 330 {150} 400 {180} Cut[...]

  • Página 13

    Function Description l 3-1 Function Description General . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Safety System . . . . . . . . . . . . . . . . . . . . . 3-4 SECTION 3 3 Function Description[...]

  • Página 14

    3-2 l Function Description Function Description General The granulator is designed for grinding plastic waste to for recycling. The plastic waste should be free from metal parts and contamination before granulating. The granulator is controlled by start/stop controls on a control panel. Standard cutter Open cutter The plastics waste is feed into th[...]

  • Página 15

    Function Description l 3-3 3 Function Description models with a con v eyor , the hopper is equipped with a conv eyor belt. The con v eyor can be equipped with a metal detector . After this, the granulate is ready for re-use in the production machine, or to be transported to a container for later use. The granulator is easy to clean, with a folding [...]

  • Página 16

    3-4 l Function Description Safety System The granulator has a safety system to prev ent access to dangerous components during operation. The granulator has kniv es that rotate at high speed. The granulator is therefore equipped with a safety system to av oid personal injury .The safety system must not be changed or modified under any circumstances.[...]

  • Página 17

    Function Description l 3-5 3 Function Description Star Knob The star knob for the hopper and scr een box is a very important component in the safety system of the granulator . It should take such a long time for the knob/scre w to be undone, that the cutter has stopped before the granulator can be opened. NOTE: The length of the screw must never be[...]

  • Página 18

    3-6 l Function Description[...]

  • Página 19

    Safety Instructions l 4-1 Safety Instructions Safety Instructions . . . . . . . . . . . . . . . . . . 4-2 SECTION 4 4 Safety Instructions[...]

  • Página 20

    4-2 l Safety Instructions Safety Instructions Conair granulators are designed for granulating injection moulded, blow moulded and extruded plastic waste. The specific technical data for this machine, concerning po wer and perfor-mance etc. is described in detail in Section 2. The granulator is equipped with safety switches, which are described in S[...]

  • Página 21

    4 Safety Instructions Safety Instructions l 4-3 D ANGER! High voltage! This sign is on the door to the distribution box and the con- nection boxes. D ANGER! Cutting or pinch risk! This sign is placed where there is a risk of being cut or pinched. D ANGER! Be careful! This sign is located by all danger areas, where care and extra attention is requir[...]

  • Página 22

    4-4 l Safety Instructions[...]

  • Página 23

    Installation l 5-1 Installation Pre-start checks . . . . . . . . . . . . . . . . . . . . . 5-2 T wo hours after first start . . . . . . . . . . . . 5-2 Electrical connection . . . . . . . . . . . . . . . . . . . 5-3 Opening of hopper , screen box and granule bin 5-4 Closing the screen box, granule bin and hopper 5-5 SECTION 5 Installation 5[...]

  • Página 24

    5-2 l Installation Installation Read through the whole of Section 5 before installing the machine! All instructions must be followed in the gi ven order to av oid injury or damage. Be careful with the kni ves, they ar e sharp and can cause personal injury . The granulator must only be connected to the mains by a competent electrician. Pre-Start Che[...]

  • Página 25

    Installation l 5-3 5 Installation Electrical Connection The granulator should be connected by a competent electrician. • Connect the granulator to the main po wer supply . The wiring diagram indicates the fuse sizes, see Section 9. • The granulator is deli vered with electrical equipment connected for clock- wise phase rotation. Check with a ph[...]

  • Página 26

    Opening of Hopper , Screen Box and Granule Bin Befor e opening the hopper , granule bin and screen box, switch both the main switch and granulator switch “Off ”. Be careful when the kni ves ar e accessible. They are shar p and can cause personal injury . Opening the hopper 1 Check that the hopper is empty , then stop the granulator . 2 Undo the[...]

  • Página 27

    Installation l 5-5 5 Installation Closing the Screen Box, Granule Bin and Hopper NOTE: Before c losing, make sure tha t the mating surfaces are clean! There is a pinch risk during closing, be car eful. Close the screen box and install the granule bin 1 Make sure that the screen is correctly positioned in the screen box. 2 Lift the screen box up and[...]

  • Página 28

    5-6 l Maintenance[...]

  • Página 29

    Operation and Daily Maintenance Starting and Stoping . . . . . . . . . . . . . . . . . 6-2 Inspection . . . . . . . . . . . . . . . . . . . . . . . 6-3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Fault-F inding . . . . . . . . . . . . . . . . . . . . . 6-6 SECTION 6 6 Operation and Daily Maintenance Operation and Daily Maintenance [...]

  • Página 30

    6-2 l Operation and Daily Maintenance Operation and Daily Maintenance Starting and Stopping The main switch is located beneath the control panel on the front of the granulator . Starting and stopping is controlled by push buttons on the control panel. NOTE: Never stop the granulator before all material in the hopper and cutter housing is completely[...]

  • Página 31

    Operation and Daily Maintenance l 6-3 6 Operation and Daily Maintenance Inspection There must be no plastic material left in the granulator when inspection is carried out. CAUTION: All servicing must be done by trained personnel in order to avoid personal injury and damage to the machine. Daily Inspection Flaps in the hopper . Check that the flaps [...]

  • Página 32

    6-4 l Operation and Daily Maintenance ✐ ✐ ✐ Cleaning Clean at color change, monthly or at least once/300 hours. Be careful when the hopper ha ve been opened. The kniv es are no w accessible, they are shar p, and can cause personal injury . 1 Check that the hopper is empty , then stop the granulator . Switch “Off ” both the main switch and[...]

  • Página 33

    Operation and Daily Maintenance l 6-5 Cleaning (continued) NOTE: Use protective goggles and make sure that no material blows into the safety s witches! 16 Clean the granule bin and the screen box. 17 Clean the cutter housing inside and outside. 18 Clean any transport pipes, blo wer and cyclone. Re-install after cleaning 1 Install the blue screws. 2[...]

  • Página 34

    F ault-Finding The granulator does not start • Check that the emergenc y stop is not acti vated. Reset by turning the button(s) in the direction of the arro w (counterclockwise). • Check that the hopper is properly closed. The granulator will not start if the hopper not is properly closed. T ighten the star knobs properly to stop. • Check tha[...]

  • Página 35

    • Granulator with con v eyor belt, if the con veyor belt does not start – check the con v eyor belt o verload circuit breaker . The con v eyor belt motor has an o verload circuit breaker , F3, in the distribution box, which trips if you jam or o verload the con v eyor belt. This is indicated in the window (A) which sho ws “0”. Reset, press [...]

  • Página 36

    6-8 l Operation and daily maintenance[...]

  • Página 37

    Ser vice Changing the Knives . . . . . . . . . . . . . . . . . 7-2 Removing the knives . . . . . . . . . . . . . . . . . 7-2 Installing the Knives . . . . . . . . . . . . . . . . . 7-3 Sharpening Knives - Granulators with Open Cutter . . . . . . . . 7-6 T ransmission . . . . . . . . . . . . . . . . . . . . . . 7-8 V Belts, Inspection, and Adjustmen[...]

  • Página 38

    Ser vice All service must be carried out by trained personnel in order to av oid personal injury or damage to the machine. Changing the knives Removing the knives Check the screen for wear when the kniv es are changed. Change the screen when the holes begin to be pear shaped. Be careful when handling the kni ves, they are shar p and can cause perso[...]

  • Página 39

    8 Undo and remov e the socket cap scre ws (E) on the rear knife support rule (F). NOTE: Hold the fixed knife and support rule before removing the last screw . 9 Lift out the fix ed knife together with the support rule. 10 Clean the knife location. 11 Put the support rule back loosely . Installing the Knives The knife attachments for both the fix ed[...]

  • Página 40

    5 Install one rotating knife at a time on the knife attachment on the rotor . 6 Install scre ws (A) with washers (B), and tighten so that they hold the knife lightly . 7 Press the knife firmly into the knife attachment. NOTE: The screws in the rear of the knife attachment are bonded in place. NOTE: The knife has a fixed position and no adjustment m[...]

  • Página 41

    Service l 7-5 Then install the front, f ixed knife 16 Install the knife in the knife attachment. 17 Screw in the sock et cap scre ws (C) and tighten so that the support rule (D) lightly supports the knife. 18 Press the knife firmly into the knife attachment. NOTE: The screws in the rear of the knife attachment are bonded in place. NOTE: The knife h[...]

  • Página 42

    Sharpening Knives NOTE: Only rotating knives for granulators with an open rotor can be sharpened. Other knives are disposable and are replaced when necessary . Sharpening Knives - Granulators with Open Cutter Ke ep the complete set of kniv es together as one unit. NOTE: T o avoid unbalance, all the knives belonging to the cutter must be ground exac[...]

  • Página 43

    Min. 2.205 in. (56 mm) 35 o 30 o 0.01 18 in. (3 mm) • Grind the cutting angle of the kni ves to 30° • Remov e spacer “ A” beneath the knife. • T ighten the knife and grind until the cutting edge is 0.118 in. (3 mm) wide. • Retain the settings of the surface grinder and grind all the other kniv es exactly the same. • The kniv es can b[...]

  • Página 44

    T ransmission V-Belts, Inspection, and Adjustment The granulator is driven by 3 V -belts. Checking the V -belts The tension and condition of the V -belts must be check ed after 20 - 30 hours of operation at full load. After this, check the V -belts for damage once a month. Check the belt tension ev ery 6 months. • Undo and remov e the upper panel[...]

  • Página 45

    A B V -belt Adjustment • Remov e the upper panel on the right-hand side of the granulator . • CHS series-noise encapsulated machine, remov e the rear guard plate abov e the motor and open the door . • Undo and remov e the extraction pipe. Alt. CHS series-machine with extraction fan, undo the quick coupling on the outlet pipe stub . • Remov [...]

  • Página 46

    Lubrication Cutter Housing The bearings in the cutter housing are permanently greased, and do not need greas- ing in normal circumstances. 7-10 l Service[...]

  • Página 47

    Cutter Pulley/Motor Pulley The upper panel on the right-hand side of the granulator must be remov ed to remov e/install the cutter or motor pulleys. This makes the cutter and motor pulleys accessible. Removal Cutter Pulley The pulley is mounted with a compres- sion bush. • Undo all scre ws a few turns (8 pcs.) • Remov e two scre ws. • Put a d[...]

  • Página 48

    7-12 l Service[...]

  • Página 49

    Spare P arts List Cutting Chamber . . . . . . . . . . . . . . . . . . . . 8-3 Staggered Rotor . . . . . . . . . . . . . . . . . . . . 8-4 Open Rotor . . . . . . . . . . . . . . . . . . . . . . . 8-5 Knives . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Knives, Open Rotor . . . . . . . . . . . . . . . . . . 8-6 T ransmission . . . . . . . . .[...]

  • Página 50

    Spare P arts List Ordering Spare P arts Only use spare parts from Conair when replacing machine parts. Orders should go to the representativ e in the country where the machine was purchased. When ordering, the following should be specif ied: • Machine designation, as specified on the machine plate. • Serial number , as specif ied on the machine[...]

  • Página 51

    Cutting Chamber Pos Qty. Art. no. Description 1 3-029705 Cutter housing CHS-810 3-030254 – ” – CHS-810 hardened 3-029706 Cutter housing CHS-814 3-030255 – ” – CHS-814 hardened 3-029707 Cutter housing CHS-819 3-030256 – ” – CHS-819 hardened 3-044924 Cutter housing CHS-824 3-048234 – ” – CHS-824 hardened 2 1 1 1 1 1-029513 Sid[...]

  • Página 52

    Staggered Rotor Pos Qty. Art. no. Description 3-29702 Cutter CHS-810 3-blade 3-30260 Cutter CHS-810 3-blade hardened 3-29703 Cutter CHS-814 3-blade 3-30261 Cutter CHS-814 3-blade hardened 3-29704 Cutter CHS-819 3-blade 3-30262 Cutter CHS-819 3-blade hardened 3-44926 Cutter CHS-824 3-blade 3-48236 Cutter CHS-824 3-blade hardened 1 1 1 1-029530 Cutte[...]

  • Página 53

    Open Rotor Pos Qty. Art. no. Description 3-30113 Cutter CHS-810 3-blade open 3-30263 Cutter CHS-810 3-blade open hardened 3-29753 Cutter CHS-814 3-blade open 3-30264 Cutter CHS-814 3-blade open hardened 3-30114 Cutter CHS-819 3-blade open 3-30265 Cutter CHS-819 3-blade open hardened 3-44927 Cutter CHS-824 3-blade open 3-48237 Cutter CHS-824 3-blade[...]

  • Página 54

    Knives Pos Qty. Art. no. Description Note Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 6 9 12 15 3-029503 Knife, rotating 2 2 2-029515 Knife, fixed 2 2-029516 Knife, fixed 2 2-029517 Knife, fixed 2 3-044922 Knife, fixed 3 1 2-029515 Knife, third fixed 1 2-029516 Knife, third fixed 1 2-029517 Knife, third fixed 1 3-0[...]

  • Página 55

    Pos Qty. Art. no. Description Transmission 4,0 kW 1000 rpm 400 V Transmission 5,5 kW 1000 rpm 400 V Transmission 5,5 kW 1500 rpm 400 V Transmission 7,5 kW 1500 rpm 400 V Transmission 11,0 kW 1500 rpm 400 V 1 1 1 1 1 1 1-29545 Cutter pulley 2 1 1 1 1 1 3-29546 Motor pulley 3 2 2 2 2 2 3-29552 Belt tensioner 4 1 911189 Motor 4,0 kW 1 911178 Motor 5,5[...]

  • Página 56

    Screen Screen Box 1 4 3 2 5 1 5 Pos Qty. Art. no. Description Note Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 1 3-29574 Screen 1 3-31688 Screen stitch reduced 1 4-30251 Screen hardened 1 4-31691 Screen hardened stitch reduced 1 3-29575 Screen 1 3-31689 Screen stitch reduced 1 4-30252 Screen hardened 1 4-31692 Scre[...]

  • Página 57

    Granule Bin Manual (Optional) Pos Qty. Art. no. Description Note. Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 1 1-29577 Granule bin manual 15 L 1 1-29578 Granule bin manual 22 L 1 1-29579 Granule bin manual 29 L 1 1-47106 Granule bin manual 36 L 1 Spare Parts List l 8-9 8 Spare Parts List[...]

  • Página 58

    V accum Suction /Blower F-7/F-15 Pos Qty . Art. no. Description Note. Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 1 1-30082 Granule bin vaccum/blower 1 1-29633 Granule bin vaccum/blower 1 1-30087 Granule bin vaccum/blower 1 3-46429 Granule bin vaccum/blower 8 1 1 1 1 3-29759 Distance 9 1 1 1 1 2-29639 Pipe stub D-1[...]

  • Página 59

    Hopper Pos Qty. Art. no. Description Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 1 2-44 613 Hopper, front 1 2- 44695 Hopper, front 1 2-44 665 Hopper, front 1 2 -4608 2 Hopper, front 2 1 1-29595 Frame 1 1-29596 Frame 1 1-29597 Frame 1 1-4 6075 Frame 3 1 4-30495 Shaft 1 4-29734 Shaft 1 4-30628 Shaft 1 4-46076 Shaft 4[...]

  • Página 60

    Pos Qty. Art. no. Description Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 1 2-30673 Sound trap 1 2-30654 Sound trap 1 2-30666 Sound trap 1 Sound trap 2 8 - 4 940020 Washer AMF 3 4 940097 Socket cap screw M8 4 940032 Socket cap screw M8 4 940070 Socket cap screw M8 4 Socket cap screw M8 4 1 1 1 1 970218 List Hopper [...]

  • Página 61

    Spare Parts List l 8-13 8 Spare Parts List Pos Qty. Art. no. Description Note. Hopper device, granulator CHS-810 for hopper 2-44613 Noise encapsulated machine with extraction fan Hopper device, granulator CHS-814 for hopper 2-44548 Noise encapsulated machine with extraction fan Hopper device, granulator CHS-819 for hopper 2-44665 Noise encapsulated[...]

  • Página 62

    Sound Cabin Pos Qty. Art. no. Description Granulator CHS-810-Noise Encapsulated Machine Granulator CHS-814-Noise Encapsulated Machine Granulator CHS-819-Noise Encapsulated Machine Granulator CHS-824-Noise Encapsulated Machine 1 1 1 1 1 1-2958 1 Cover, left 2 1 2-29 583 Cover, front 1 2-295 84 Cover, front 1 2-29 585 Cover, front 1 2 -4614 6 Cover, [...]

  • Página 63

    Spare Parts List l 8-15 8 Spare Parts List 8.17 Enc losure/Body Pos Qty. Art. no. Description Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 1 1 1 1 1-29 542 Cover, transmission 2 1 1 1 1 2-29582 Lid 3 10 10 10 10 940213 Socket cap screw 4 1 2 12 1 2 12 940647 Torx screw 5 2 2 2 2 991567 Lock, door lock 6 12 12 12 12 [...]

  • Página 64

    8-16 l Spare Parts List Safety Pos Qty. Art. no. Description Granulator CHS-810 Granulator CHS-814 Granulator CHS-819 Granulator CHS-824 1 2 2 2 2 911002 Switch 2 1 1 1 1 911003 Breaking key 3 1 1 1 1 911004 Breaking key 4 6 6 6 6 911005 Cover washer 5 4 4 4 4 940076 Socket screw 6 4 4 4 4 940611 Socket screw 7 6 6 6 6 940267 Nut 4 3 2 5 7 1[...]

  • Página 65

    Wiring Diagram l 9-1 Wiring Diagram Wiring Diagram . . . . . . . . . . . . . . . . . . . . 9-2 Current sensing relay . . . . . . . . . . . . . . . . 9-3 Connection . . . . . . . . . . . . . . . . . . . . . . . 9-4 Example . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 SECTION 9 9 Wiring Diagram[...]

  • Página 66

    Wiring diagram Nev er change or modify the basic electrical settings of the granulator , without first obtaining permission from Conair . If the granulator settings are changed, the machine can be seriously dam- aged. All W arranties and Conair’ s Product Liability will be void, if the basic settings of the granulator are changed. All maintenance[...]

  • Página 67

    Current Sensing Relay The granulator can be equipped with an optional current sensing relay to control the feed equipment. The current sensing relay detects the mill motor current consumption and can temporarily stop accessories such as con v eyors, roller feeders etc to av oid putting further material into the hopper , when the mill is running und[...]

  • Página 68

    Connection The current sensing relay is connected in series with the mill motor via a current transformer . The transformer is connected between M and E1/E2/E3 depending on the secondary current. (For transformers with transformation to 1 A, this is connected to E2.) Default setting for this granulator: Granulator motor , rated current: . . . . . .[...]

  • Página 69

    Example The granulator is equipped with a current sensing relay to control a con v eyor . A motor of 7.5 kW has a rated current of about 15 A. When this star/delta is started, it pulls about 15 A/ i.e. about 9 A per phase. Relay Setting: Motor size 15 A/ = 8,7 A per phase T1 – Start delay setting 0.1 second. T2 – Reaction time setting 3.0 secon[...]

  • Página 70

    9-6 l Wiring Diagram[...]

  • Página 71

    Layout CHS Series, Allround Hopper Noise Encapsula ted, Hopper Loader , Non Soundproof . . . . . . . 10-2 CHS Series, Allround Hopper Noise Encapsula ted, Blower F-7 Cyclone AX-7,5 with Holder/Bag Holder , Soundproof . . . . . . . . . . . . . . . 10-2 CHS Series, Allround Hopper Noise Encapsula ted with Conveyor , Band Conveyor , Hopper Loader , No[...]

  • Página 72

    Layout AB CHS-810 26.77in. (680mm) 9.45in. (240mm) CHS-814 31.50in. (800mm) 14.17in. (360mm) CHS-819 36.22in. (920mm) 18.90in. (480mm) CHS-824 CHS Series, Allround Hopper Noise Encapsulated, Blower F-7 Cyclone AX-7,5 with Holder/Bag Holder , Soundproof B A 25.59in. (650mm) 12.60in. (320mm) 12.60in. (320mm) 29.13in. (740mm) 18.50in. (470mm) AB CHS-8[...]

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    Layout l 10-3 10 Layout CHS Series, Allround Hopper Noise Encapsulated with Conveyor , Band Conveyor , Hopper Loader , Non Soundproof B A AB CHS-810 26.77in. (680mm) 9.45in. (240mm) CHS-814 31.50in. (800mm) 14.17in. (360mm) CHS-819 36.22in. (920mm) 18.90in. (480mm) CHS-824 CHS Series, Allround Hopper Noise Encapsulated with Conveyor , Band Conveyor[...]

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    10-4 l Layout[...]

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    Accessories Ordering Spare Parts . . . . . . . . . . . . . . . . 11-2 Pre-Setting of Rotating Knives, Granula tor with Open Cutter . . . . . . . . . . . . . . 11-3 Third Fixed Knife, Removing, Installing . . . 11-5 Band Conveyor . . . . . . . . . . . . . . . . . . . . 11-6 Spare Parts for the Band Conveyor . . . . . . 11-8 SECTION 11 11 Accessories[...]

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    Accessories Ordering Spare P arts Only use original Conair spare parts when replacing machinery components. Orders should be sent to the representativ e in the country where the machine was purchased. When ordering spare parts, please specify: • Machine type/designation, on the machine´s rating plate. • Serial number , on the machine´s rating[...]

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    Pre-Setting of Rotating Knives, Granulator with Open Cutter Kniv es can only be pre-set on granulators with open cutter . The kniv es are pre-set on a jig. The jig is not included when the granulator is deliv ered, b ut is a very practical accessory . Setting Up the Knives NOTE: The knives must be sharpened before pre-setting. When the machine is d[...]

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    NOTE: The knives must butt up against the rings on the outer edges of the cutter housing. • Make sure that the kni ves b utt up against the rear of the knife attachment. • T ighten the fastening scre ws, tightening torque 162.26lb-ft (220 Nm). • Re-check that the knife clearance is 0.008 - 0.012 in. (0.20 - 0.30 mm). Check against both the fr[...]

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    A B C Third Fixed Knife As an optional extra, the granulator can be equipped with a third f ixed knife to increase the eff iciency of the granulator . Open the hopper to install/remov e the third fix ed knife. CHS series-noise encapsulated machine, remov e the rear guard plate ov er the motor and open the door . Removal 1 Undo and remov e the scre [...]

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    Band Conveyor The band con v eyor is designed for transporting plastic waste. The con veyor is constructed from steelbeam. The frame pieces are assembled with cross sections and scre w . The con v eyor can be f itted with a metal-free zone and a metal detector . Safety When performing any work with the band con ve yor , both the circuit-breaker and[...]

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    11 Accessories Starting When the band con v eyor is started for the f irst time, the belt’ s position on the rollers should be checked. The belt must not mov e obliquely . If the belt moves obliquely . When the belt mov es obliquely . Screw one adjusting scre w at a time. Only screw a 1/4 turn. W ait and let the belt mo ve for a fe w minutes. Che[...]

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    Pos Qty. Art. no. Description 3-030648 Band conveyor B200 CC2700 3-030650 Band conveyor B350 CC2700 3-030652 Band conveyor B450 CC2700 1 1 2-030649 Band conveyor 1 2-030651 Band conveyor 1 2-030653 Band conveyor 2 1 2-030692 Bracket wheel 1 2-030680 Bracket wheel 1 2-022657 Bracket wheel 3 1 2-030693 Bracket wheel 1 2-030681 Bracket wheel 1 2-02351[...]

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    T ransport and Storage General . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Unpacking and Checking . . . . . . . . . . . . . 12-2 Lifting and T ransport to Place of Use . . . . . 12-2 Positioning in Place of Use . . . . . . . . . . . . 12-2 Storage . . . . . . . . . . . . . . . . . . . . . . . . 12-3 Long-T erm Storage/Conservation . . . . [...]

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    T ransport and storage General The machine should be transported by trained personnel. The machine is deliv ered packed in protecti ve plastic foil, fix ed to a pallet with straps. Unpacking and Checking • Check that the machine has not been damaged during transport. NOTE: Report any damage to the forwarding agent . • Do not unpack the machine [...]

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    Storage The machine is packed for transport to the place where it is to be used. On deliv ery it is protected with Castrol D WX 22 anti-rust oil. Long-T erm Storage/Conservation • Store the machine in a room with a stable, dry temperature. • T reat the unpainted surfaces of the machine with rust pre v enter , such as Castrol D WX 22. D WX 22 wi[...]

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    12-4 l Transport and Storage[...]

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    W e’re Here to Help Conair has made the largest in vestment in customer support in the plastics indus- try . Our service experts are a v ailable to help with any problem you might ha ve installing and operating your equipment. Y our Conair sales representativ e also can help analyze the nature of your problem, assuring that it did not result from[...]

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    A-2 l Appendix Equipment Guarantee Conair guarantees the machinery and equipment on this order , for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommended (except for parts that are typically replaced after normal usage, such as f ilters,[...]