Country Flame IWZC-02 manual

INGLENOOK ™ MODEL IWZC-02 ZERO CLEARANCE NO N-CAT FI REPLACES OWNERS MANUAL © 2006 Version: 7.0 1 This manual was written to ensure saf e, efficient, and dependable operati on of your Countr y Flame Inglenook high- efficiency fireplace system. Please read and understand these instructions and ensure conformance to all local codes before installa[...]

TABLE OF CONTENTS COUNTRY F LAME LIMITED W ARRANTY ......................................................................................... 4 FOREWARD ................................................................................................................................................ 6 SAFETY RULES ......................................[...]

OUTSIDE AIR KIT INST ALLATION ................................................................................................... 29 ELECTRICAL LINE INSTALLATION ................................................................................................. 30 120 VOLTS AC FOR BLOWER SYSTEM ........................................................[...]

COUNTRY F LAME LIMITED W ARRANTY 900 George Street, Marshfield, MO. 65706 Country Flam e Technologie s warrants t o you, the original consumer purc haser, that this product ’s stove body is free fr om defects i n material and workm anship for a peri od of si x years from the original purchase date, and that the pr oduct’s rem aining components [...]

Country Flame Technologies A Division of American Products, LLC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WARRANTY INFORMA TI ON Name ___________ _______________ _______________ _______________ ___________ Address ___________________________ _____ City _________[...]

FOREWARD Country Flame Technologies, A Division of Amer ican Products, LLC. and its employees would like to thank you for the purchase of an Inglenook Zero Clearance Fireplace. All of us at Country Flame are very proud of this American born, American tested, and American produced product. Throug h this pride and dedication, Country Flame employees [...]

Version: 7.0 7 SAFETY RULES Warning : An outside air kit must be installed on the Inglenook Fireplace. Inglenook air openings are never to be obstructed. An y obstruction of combustion air openings can create danger both for the dwelling and the occupants. Warning : The fireplace must be operated with the doors fully opened or fully closed. If the [...]

8 WARNOCK HERSEY SAFETY LABEL Version: 7 .0[...]

THE INGLENOOK FIREPLACE INTRODUCTION The Inglenook hi-tech fireplace is an energy effi cient, non-catalytic, heat circulating, closed combustion system. As an Inglenook Fireplace owner, you can expect a lifeti me of warmth from this Country Flame product provided it is installe d, maintained and operated properly.  Please read, understand, and r[...]

INGLENOOK FIREPLACE OPERATION FUEL The Inglenook should be fueled with seasoned cord wood. Hardwoods will provide more energy per pound of wood consumed because of its superior density when compared to softwood. If hardwoods are utilized to fuel your Inglenook, the results will be a longer burning fire that requires less frequent refueling. It is r[...]

COMBUSTION CONTROL The Inglenook is not designed to operate with a flue damper. As is standard practice with hi-tech high efficiency fireplaces, the Inglenook combustion ai r damper controls all air entering the firebox. This combustion air damper allows the owner more precise control of the fire by ac curately controlling the air available for com[...]

FIGURE 2: HIGH BURN COMBUSTION AIR DAMPER S ETTING CAUTION must be used when operating the Inglenook Fireplace with the combustion air damper control wide open. Only seasone d hardwood should be burnt in th is manner. Burning softwoods, small dry pieces of construction scraps, trash or pa per with the combustion air dam p er control wide open will [...]

change in the flame pattern. The flames will be slow and intermittent and may appear dirty if the wood is too wet i.e., a moistu re content of 20% and more. During the Low Combustion Burn Mode, creosote may accumulate on the glass doors. Low combustion burning should only be used after the firebox has been allowed to reach a hot operating temperatu[...]

2. Negative Pressure As the Inglenook fire burns, the exhaust gases are drafted up and out of the chimney system. The Inglenook Fireplace system is “pulling” fresh air from so mewhere to keep the fire burning properly. The Inglenook’s exhausted draft air ha s to be replaced via a properly operating outside air duct system connected to the fir[...]

FIGURE 5: CHIMNEY INSTALLA TION DIMENSIONS 7. Poor Chimney Draft Perform the following simple test of your chimney draft. With no fire in the Inglenook firebox hold a recently lit match (smoke should be trailing from the match) inside the firebox towards the upper one third of the top of the firebox. If the draft is proper, you should see the match[...]

MAINTAINING YOUR INGLENOOK FIREPLACE CREOSOTE When wood is burned slowly, it produces tar and ot her organic vapors which combine with expelled moisture to form a black deposit called creosote. Creosote will accumulate on the flue lining and if left to build up, can create a potential fire hazard w ithin the chimney system. When ignited, creosote m[...]

4. Always use a dry chemical fire extinguisher, baki ng soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion. 5. Inspect outside the house to ensu re that sparks and hot embers coming out of the chimney are not igniting the roof or any adjacent building or property. 6. If a chimney fire ever occurs, DO NOT [...]

DOOR(S) INSTALLATION The Inglenook doors have been mounted and checked for pr oper fit at the factory. If the doors are removed for any reason, care must be taken in re installing the doors to ensure proper alignment and fit. Setting the doors is quite simple. Ensure th e doors are in the fully open position and then align the female portion of the[...]

hazardous to use. Inglenook Fireplace replacement glass can be purchased through one of Country Flame’s authorized dealers. DO NOT OPERATE t he Inglenook Fireplace with cracked or broken door glass. See Figure 8 for securing points for the door glass. FIGURE 8: DOOR GLASS REPLACEMENT GLASS CLEANING The Inglenook Fireplace is designed with an adva[...]

DOOR GASKET REPLACEMENT Remove the doors from the unit. Place the doors, f ace down on a protective surface to ensure no marring or scratching occurs during gasket replacement. To replace the Thermoglass ™ knitted rope and tape gasket, first remove all of the old material and gasket cem ent. Use a putty knife or other sharp instrument to assist i[...]

FIREPLACE INSTALLATION INGLENOOK FIREPLACE LOCATION 1. The best location for your fireplace is determ ined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is to be located. It is important to allow space in front of the unit for the hearth extension and the mantel as well as taking into considerat[...]

HEARTH EXTENSION REQUIREMENTS The Inglenook Fireplace can be installed directly on a combustible or non-combustible base or directly on the floor. If the customer chooses, the Inglenook Fireplace can be elevated off the floor as long as the requirements in paragra ph 3 on page 18 are maintained between the base of the appliance and the ceiling abov[...]

3. Frame the Inglenook Fireplace with vertical studs on each side of the fireplace. These studs should run from floor to ceiling as shown in Figur e 12. If combustible facing is to be used, space the studs back from the front edge of the fireplace by the thickness of the facing material. This will ensure that when the facing material is inst alled,[...]

INSULATED CHASE CONSTRUCTION FIGURE 13: INSULATED CHASE FACING 1. Combustible material must be installed flush with the fireplace. It may not project in front of or on the fireplace. This means that the steel front façade of the fireplace must not be overlapped with the combustible facing material . Figure 14 shows the proper installation of combu[...]

FIGURE 14: COMUSTIBLE FACING FI GURE 15: NON-COMBUSTIBLE FACING MANTEL CLEARANCES: Option 1: When installing the unit without the gravity duct kit the mantel must be at least 71” from the base of the unit. Option 2: When installing the unit with the optional gravity duct kit the mantel must be at least 55 inches from the bottom of the unit. Optio[...]

HOT AIR DUCT INSTALLATION There are many different types of hot air ducting sy stems in the marketplac e today. Only a hot air duct system that has been specifically safety tested with the Inglenook Fireplace is authorized for use with this product. Country Flame Technologies has safety tested the following kit: IN-7000GDK Hot air duct kit, double [...]

FIGURE 18: HOT AIR DUCT KI T MULITP LE LOCATION INST ALLATION ot air duct outlets must be installed with the following inform ation or local codes adhered to: 1. Remove the plates closing up the eight-inch diameter holes on top of the Inglenook Fireplace. . There must be at least a one-inch clearance main tained between the hot air duct outlets and[...]

Inglenook Fireplace has not been tested for a Central forced air kit and should not be used in such applications. 7. Use only Country Flame approved grills and components as described in the kit and 8. Do not use insulated flexible ducts with the I nglenook Fireplace. Use of these materials c an 9. Do not use tees or any other components other th a[...]

OUTSIDE AIR KIT INSTALLATION A minimum of a four (4) inch hole is to be m ade in the outside wall of the house at the specified location for the fresh air outside air duct. From outside the home place the fresh outside air duct register in the hole (open side down) and fasten the register to the wall with screws provided. Slip the duct pipe into th[...]

ELECTRICAL LINE INSTALLATION 120 VOLTS AC FOR BLOWER SYSTEM The Inglenook blower system requires a 120-volt alternating current, 15-ampere, 60-Hertz power supply circuit. Figure 20 shows the basic electrical diagram for the Inglenook ’s blower system. CAUTION: Moving parts may cause Injury. Do no t operate the Inglenook with its lower grill open.[...]

BLOWER OPERATIO N Operation of the blower system is relatively si mple. After the fire has generated enough heat, the blower system will automatically turn on. The blow er begins to operate because the Inglenook grate area has reached approximately 110 0 F causing the installed snap disk to close thus energizing the blower motor electrical circuit.[...]

THE CHIMNEY CHIMNEY INSTALLATION 1. If possible, always install an approved chimney system in an interior chase of the home. This will provide better performance by maintain ing heat in the entire chimney system thus ensuring better draft and removal of spent exhaust gases. In areas where temperatures hover or remain below freezing, the use of an e[...]

4. MINIMUM CHIMNEY HEIGHT: The chimney must be a minimum of 8’above top of fireplace. The chimney must extend a minimum of three feet above the highest point where it passes through the roof. Also, the chimney must be at least two feet higher than any portion of the building within ten feet. 5. MAXIMUM CHIMNEY HEIGHT: The chimney can be no taller[...]

REMINDER: The chimney must extend at least three feet above the highest point where it passes through the roof of a building. The chimney must be at least two feet higher than any portion of a building within ten feet of the chimney. Refer again to Figure 5 for clarification. Install the flashing, storm collar and the ch imney cap following the chi[...]

FIGURE 24: EXAMPLE MULTIPLE CHIMNE Y INSTALLATION (IN TERIOR SPACE) Version: 7 .0 35[...]

Class A AC CHIMNEY INSTALLA TION (AIR COOLED CHIMNEY) Version: 7 .0 36 FIGURE 25: AC CHIMNEY[...]

FIGURE 26: EXAMPLE CHIMNEY IN STALLATION (exterior space) Version: 7 .0 37[...]

CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual, a chimney chase is co nsidered a part of the chimney s ystem rather than part of a building. The chimney termina tion must be placed a minimum of eighteen inches or four hundred and sixty millimeters above the case. For installations where more than one chimney is located in th[...]

CHIMNNEY TYPE WARNING: Use only 8-inch type HT or Ai r Cooled Chimney Listed per UL 103 or ULC S269. APPROVED CHIMNEY PRODUCT TYPE HT EIGHT INCH APPROVED CHIMNEY ICC – Excell Chimney Products Selkirk – Metalbestos Chim ney Products Security Chimney Products Metal Fab Chimney Products All brands of eight-inch type HT chimney are approved when us[...]

INSTALLATION ITEMS (REQUIRED) Item Required Required/Installation Inglenook Fireplace 1 each Inglenooks hold down system (m obile home only) 1 each Inglenook H e arth Extension Seali ng Strip 1 each Inglenook Upper Grill or Grill Plate 1 each Inglenook Lower Grill assembly 1 each Inglenook Left Do or assembly 1 each Inglenook Rig ht Door assembly 1[...]

APPENDIX A INGLENOOK FIREPLACE SPECIFICAT IONS Fireplace Weight (with doors, glass, grills, and firebrick) 650 pounds Fireplace Weight (w/o doors, glass, grills, and firebrick) 400 pounds Height (from face edge to face edge) 41 inches Width (from face edge to face edge, not including air outlet tube) 42 inches Depth (from face edge to back edge) 24[...]

problems occur or your glass needs replacement, contact one of the many authorized Country Flame dealers for assistance in replacing the glass. DO NOT ATTEMPT TO CLEAN HOT GLASS. Applying cleaner to hot glass may cause burns, emit hot noxious fumes, and the glass is more likely to stain. Version: 7 .0 42 Creosote and soot, caused by burning biomass[...]

APPENDIX B CLEARANCE TO COMBUSTIBLES The following clearances meet the minimu m requirements for a safe installation Sidewall: 18 inches measured from the outer door edge hinge Ceiling: 7 feet from the base of the fireplace Fireplace Enclosure: Bottom: 0 Side: 1 inch Back: ½ inch Top: 2 ½ inches. Header may rest on top of top spacer. NOTE: Combus[...]

APPENDIX C REPLACEMENT PARTS Part Number Description Number per Inglenook PP-1194 Ash Grate 1 IN-201 Log Retainer/Security Kit 1 P P - 8 6 8 F i r e B r i c k 2 8 PP-753 Door Glass, plain 2 PP-754-1 Door Glass, etched left 1 PP-754-2 Door Glass, etched right 1 PP-1192 Ash Pan Latch 1 PP-1222 Magnetic Catch 1 PP-71 Brass Spring Door Handle 2 PP-1166[...]

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APPENDIX D WARNING LABELS Below is a sample list of the warning labe ls attached to the Country Flame Inglenook Fireplace product. It is im portant that the Inglenook owner familiarizes themselves with these labels and observes or adheres to the warnings provided. If the label is informational, no action need be taken. EPA Efficiency Card WARNING L[...]

WARNING LABEL: Electrical Hazard WARNING LABEL: FIRE HAZARD IF INTERFERENCE WITH AIRFLOW WARNING LABEL: INCLUD ED ON BLOWER FAN LABEL: LOCAL AUTHORITY INSPECTION REQUIREMENT Version: 7 .0 52 WARNING : This blower kit is for use only with the Inglenook Fireplace Model IWZC-02. Power must be disconnected to the Inglenook Firepla ce before attem pting[...]

Fold Here - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Country Flame Technologies A Division of American Products, LLC 900 George Street Marshfield, MO 65706 Version: 7 .0 53 Place Stamp Here[...]

REQUIRED WARRANTY INFORMATION Name ________________________________________________ Address __________________________ State: ______ Zip ________ Phone Number __________________________________________________ Authorized Dealer __________________________________________________ Date Purchased: __________________________________________________ Mode[...]