Datalogic DS1100-2100 HI-RES manual

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Datalogic Automation Srl Via S. Vitalino, 13 40012 - Lippo di Calder ara di Reno Bologna - Italy DS1100 Reference Manual Ed.: 07/2008 ALL RIGHTS RESERVED Datalogic reserves the right to make modifi cati ons and improvements wi thout prior notification. Datalogic shall not be liable for technical or editorial er rors or omissions conta ined herein, [...]

CONTENTS REFERENCES ............................................................................................. v Conventions .................................................................................................. v Reference Documentation ............................................................................ v Services and Suppo[...]

3.3.1 Raster ......................................................................................................... 23 3.4 Reading Diagrams ...................................................................................... 24 4 MAINTENA NCE ......................................................................................... 26 4.1 Clean[...]

REFERENCES CONVENTIONS This manual uses the following conventio ns: "User" or "Operator" refers to anyone us ing a DS1100. "Device" refers to the DS1100. "You" refers to the System Administrato r or Technical Support person using this manual to install, mount, operate, maintain or troublesho ot a DS1100. REFE[...]

SAFETY REGULA TIONS LASER SAFETY The following information i s provided to comply with the rules i mposed by international authorities and refers to the correct use of the DS1100 scann er. Standard Regulations This scanner utilizes a lo w-power laser diode . Although starin g directly at the laser beam momentarily ca uses no known biolo gical damag[...]

LASER LI GH T DO N OT ST ARE I NT O BEAM CLASS 2 LA SER PRODUCT MAX. OUTPUT RADIAT ION 1mW EMIT T ED W AVE LENGT H 630-680 nm TO EN 60825-1:2001 CAUTI ON-CLASS 3B LASER LIGHT W HEN OPEN AVOI D EXPOSURE TO BEAM This pr odu c t conforms to the appli c able require ments of 21CFR1040 at the date o f manufact ure. A VOID EXPOSURE LA SER L IGH T EMI TTE[...]

FCC COMPLIANCE Modifications or changes to th is equipment without the expr essed written approval of Datalogic could void the auth ority to use the equipment. This device complies with PA RT 15 of the FCC Rules. Operatio n is subject to the following two conditions: (1) T his device may not cause harmful interfere nce, and (2) this device must acc[...]

GENERAL VIEW DS1100 1 6 5 4 3 2 8 7 Figure A Laser Bea m Output Window TX Data LED Good Read LED Laser On LED Ext T rig LED Power On LED Laser W arning and Device Clas s Label Mo unting Holes 1 2 3 4 5 6 7 8 ix[...]

GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessar y for complete installation of the DS1100 scan ner. 1) Read all information i n the section "Saf et y Precautions” at the beginning of this manual. 2) Correctly mo unt the reader using the bra cket provided accord ing to the information in par.[...]

GENERAL FEATURES 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DS1100 scanner with decoder offers the b est cost-effective solution for demanding industrial appl ications. The DS1100 ultra compact dimensi ons, based on Datalogic experie nce in miniaturized laser compo nents, have been specifically desi gned to make the scanner's integration int[...]

DS1100 1 The laser beam output window is on the side of the scanner in DS1 100-XXX0 models and on the upper part of the scanner in DS1100-XXX1 models, (Figure A, 1). A security system allows the laser to acti vat e only once the motor has reached the correct rotational speed; conseque ntly, the laser beam is generated after a slight delay from the [...]

GENERAL FEATURES 1 DS1100 - X X X X Optica l Resolution 1 = Sta ndard Resolution 2 = High Resolution Readin g Window Position 0 = Direct 1 = 90° Optic Vers ion 0 = Linear 1 = Rast er Co mmunic at io n Interf a ce 1 = RS2 32 + RS485 The following tables displa y each version’s reading perform ance. Version Max Code Resolution Speed mm (mils) scan[...]

DS1100 2 2 INSTALLATION 2.1 PACKAGE CONTENTS Verify that the DS1100 reader and all th e parts suppl ied with the equipment ar e present and intact when opening the pa ckag ing; the list of parts includes:  DS1100 reader with cable  Quick Reference Guide  WinHost CD-ROM  Barcode test chart (PCS = 0.9)  Mounting kit: • bracket • sc[...]

INSTALLATION 2 2.2 MECHANICAL INSTALLATION DS1100 can be installed to operate in an y position. There are three screw holes (M3 x 5) on the b ody of the reader for m ounting. The diagram b elow gives all t he information required for installati on; refer to pars. 2.2.1, 2.2.2, and 2.5 for correct positioning of the scanner with re spect to the code[...]

DS1100 2 2.2.1 Mounting DS1100 Using the DS1100 mounting bracket you can obtain the m ost suitable position for the reader as shown in the figure below: Figure 3 - Positionin g with Mounting Bracket 6[...]

INSTALLATION 2 2.2.2 Reading Position In DS1100-XXX1 models the laser beam is emitted from the output window with a 12° (± 2) skew angle. This allows installation with minimum overall dimensions. ± 2° Laser Beam DS1100-XXX1 90° Reading Window Position DS1100-XXX0 Direct Reading Window Position Laser Beam 12° ± 2 Figure 4 - Reading Posi tion [...]

DS1100 2 2.3 ELECTRICAL CONNECTIONS The DS1100 cabl e is equipped with a 25-pin female D-s ub connector for connectio n with the power supply and input/output signal s: CA UTION Do not connect GND and SGND to d ifferent (external) ground references. GND and SGND are interna lly connected through filtering circuitry which can be perman ently damaged[...]

INSTALLATION 2 2.3.1 Power Supply The following pins of the DS1100 conn ector are used: 13/9 25 VS GND 1 CHASSIS USER IN TERFA CE GND V+ (5 Vdc ) DS1100 Figure 6 - Power Suppl y Connections The power must be 5 Vdc only. 2.3.2 Main Serial Interface - RS485 Half-Duplex The RS485 half-dupl ex interface (3 wires + shield) is used f or polled communic a[...]

DS1100 2 For this interface type, the M ultidrop Address must als o be set via serial channel by the WinHost utility or by ESC sequences. Figure 8 shows an example of a multidrop configuration between a Multiple xer and DS1100 scanners. CA UTION This is an example of multidrop wiring. Consult the multiplex er manual for complete wiring instru ction[...]

INSTALLATION 2 2.3.3 Auxiliary Interface - RS232 The auxiliary serial interface is used exclusivel y for RS232 point-to-point connections. It is also used for configuring th e DS1100. The parameters relative to th e auxiliary interface (baud rate, data bits, etc.) can be defined using the WinHost utility progr am or "Host Mode Programming"[...]

DS1100 2 2.3.4 Inputs The inputs available on th e connector are indicated bel ow: Pin Name Function 18 IN1 - input 1 - 19 EXT TRIG- external trigger - 12, 22 GND I/O reference The EXT T RIG input is used t o connect the ext e rnal trigger which tells the scanner to scan for a code. The active state of this in put is selected in so ftware. Refer to[...]

INSTALLATION 2 The general purpose i nput IN1, in the Standard Application Program, can be used to store the code verifier (see “Store Verifier Hw” in t he WinHost Help On Line). 18 IN1 - 12/22 GND Ground DS1100 + 5 V 47 K User Interface Figure 12 - IN1 - Input C ommand An anti-disturbance hardware filter is implemente d on the External Trigger[...]

DS1100 2 By default, OUT1 is associat ed with the No Re ad event, which activates when the code signaled b y the external trigger is not decode d, and OUT2 is associated with the Right event, which activates when the code is correctl y decoded. USER IN TERFA CE Vext 50 Vdc m ax., 50 m A max . DS1100 8/11 12/22 + GND Ground Figure 13 - DS1100 Output[...]

INSTALLATION 2 2.4 USER INTERFACE The following t able contains the pinout for standar d RS232 PC Host int erface. For other user interface types, please refer to their o wn manual. RS232 PC-side connections 1 5 9 6 9-pin male connector 13 25 14 1 25-pin male con nector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How T[...]

DS1100 2 2.5 POSITIONING The scanner must be positione d so that the laser beam is align ed to completely intersect the codes passing in front of it. This positioning must also be within its reading distance (see par. 3.4). The DS1100 scann er is able to decode bar code labels at a variety of angles, howe ver s ign ific ant angu lar dist ort ion m [...]

INSTALLATION 2 S Figure 15 - Skew Angle The Tilt angle is represented by the value T in Figure 16. Positio n the reader in order to minimize the Tilt angle. T Figure 16 - Tilt Angle 2.6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations . Dotted lines in the figures refer to optional hard ware configurations withi[...]

DS1100 2 2.6.1 Point-to-Point In this layout data is transmitted to the Host on the RS232 Auxiliary serial interface. The Local Echo communic ation mode must be enabled (default) See the W inHost Help On Line. When On-Line Operating mode is used, the scann er is activated by an External Trigger (photoelectric sensor) wh en the object enters its rea[...]

INSTALLATION 2 The main and auxil iary ports are connected as sho wn in the following figure.  RS232 Auxiliary Serial Inter face  RS485 HD Main Serial Interface  External Trigger Figure 18 – RS485 Master/Slave La yout NOTE The auxiliary serial port of the slave sca nners can be used in Loca l Echo communication mode to control any s ingl[...]

DS1100 2 2.6.3 Multiplexer Each scanner is connecte d to a Multiplexer (for example MX4000) with the RS485 half-duplex main interface.  RS485 HD Main Interface  RS232 Auxiliary Interface (Loca l Echo)  External Trigger (for On-Line mode) Figure 19 - Multiplexer La yout The auxiliar y serial interface can be used in Local Echo m ode to cont[...]

READING FEATURES 3 3 READING FEATURES The number of scans performed on the c ode by the DS110 0 and therefore the decoding capabilit y is influenced by the following parameters: • number of scans per second • code motion speed • label dimensions • scan direction with respect to code motion Typically, 5 sc ans should be allo wed during the c[...]

DS1100 3 For example, the DS1100 (500 sca ns/sec.) for a 25 mm high code moving at 10 00 mm/s, performs: [(25/1000) * 500] - 2 = 10 scans. 3.2 PICKET-FENCE MODE Direction of code movement at LS speed Laser beam DS1100 LW FW Figure 21 - "Picket- Fence" Scanning Mode If scanning is parallel to the code motion, (Figure 21), the number of eff[...]

READING FEATURES 3 3.3 PERFORMANCE The DS1100 scann er is available in d ifferent versions according to t he reading performance. Version Max Code Resolution Speed mm (mils) scans/s 1XXX 0.20 (8) 500 2XXX 0.12 (5) 500 Version Reading Distance 1XXX 30 mm (1.2 in) - 220 mm (8.7 in) on 0.50 mm (20 mils) codes 2XXX 10 mm (0.4 in) - 110 mm (4.3 in) on 0[...]

DS1100 3 3.4 READING DIAGRAMS The following diagrams sh ow the reading distance for barcodes with different densities. DS1100-1XXX Standard Resolution 2 1 0 1 5 4 3 2 3 4 5 (in) 01 3 21 6 (in) 45 7 8 9 0 20 40 60 80 100 120 140 160 180 200 2 20 240 260 (mm ) 120 100 80 60 40 20 0 20 40 60 80 100 120 (mm ) 0 0.20 mm (8 mils) 0.30 mm (12 mils) ≥ 0.[...]

READING FEATURES 3 DS1100-2XXX High Resolution 1 0 2 1 2 (in) 01 5 3 (in) 24 0 1 02 0 3 04 05 06 07 08 09 0 1 0 0 1 1 0 1 2 0 1 3 0 (mm ) 60 50 40 30 20 10 0 10 20 30 40 50 60 (mm ) 0.12 m m (5 mils) 0.20 m m (8 mils) ≥ 0.30 mm (12 mils) Note : (0,0) is the center of the laser beam output window. CONDITIONS: Code = Interleaved 2/5 or Code 39 PCS [...]

DS1100 4 4 MAINTENANCE 4.1 CLEANING Clean the windows periodical ly for cont inued correct operation of the reader. Dust, dirt, etc. on the windows ma y alter the reading perfor mance. Repeat the operation frequentl y in particularly dirty environ ments. Use soft material and alcohol to cl ean the windows and avoid an y abrasive substances. WA RNIN[...]

TROUBLESHOOTING 5 5 TROUBLESHOOTING 5.1 GENERAL GUIDELINES When wiring the device, pa y careful attent ion to the pin number of the sig nals. If you need information about a certai n r eader param eter you can refer to the WinHost  program he lp files. Either connect the devic e and select the parameter you’re interest ed in by pressing the F1[...]

DS1100 5 TROUBLESHOOTING GUIDE Problem Suggestions Power On : the “Power On”/”Ready” LED is not lit • Is power connected? • If using a po wer adapter (like PG 220), is i t connected to wall outlet? • If using rail power, does rail h ave power? • If using C-Box 100, does it have p ower (check switch and LED)? (DS1100 10 – 3 0 Vdc v[...]

TROUBLESHOOTING 5 TROUBLESHOOTING GUIDE Reading : Not possible to read the target barcode (always returns No Read) • Check synchro nization of reading pulse with object to read • Is the scan line correctl y positioned? • Place barcode in the center of scan line an d run TEST MODE. If you still have trouble , check the following: • Is the re[...]

DS1100 6 6 TECHNICAL FEATURES DS1100-1XXX DS1100-2XXX ELECTRICAL FEATURES Power Maximum input voltage 5 Vdc ± 5% Power consumption max. 0.4 A; 2 W Serial Interfaces Main RS485 half-duplex Auxiliary RS232 Baud Rates 150 to 115200 baud Inputs External Trigger; IN1 Outputs User-defined OUT1 and OUT2 V CE max. 50 Vdc Collector current max. 50 mA conti[...]

TECHNICAL FEATURES 6 SOFTWARE FEATURES READABLE CODE SYMBOLOGIES • EAN/UPC (including Add-on 2 and Add-on 5) • Code 93 • 2/5 Interleaved • Code 128 • Code 39 (Standard and Full ASCII) • EAN 128 • Codabar • Pharmacode Other symbologies available on request. CODE SELECTION up to six different codes during one reading phase DECODING SA[...]

GLOSSARY Ape rt ur e Term used on the required CDRH warning labels to describe the laser exit windo w. Barcode A pattern of variable-width bars and s paces which represents numeric or alphanumeric data in machine-readable fo rm. The general format of a b arcode symbol consists of a leading margin, st art character, dat a or message character, check[...]

EEPROM Electrically Erasable Progra mmable Read-Only Memory. An on-board non-volatile memory chip. Full Duplex Simultaneous, two-way, indep endent transmission in both directions. Half Duplex Transmission in either directi on, but not sim ultaneously. Host A computer that serves other terminals in a network, providing services such a s network cont[...]

Protocol A formal set of conventions governing t he formatting and relative timing of message exchange bet ween two communicating systems. Raster The process of projecting the laser beam at varied ang les spaced evenly from each other. Typically, the mirrored rotor surfaces are angled to create multi ple scan lines instead of a single beam. Resolut[...]

Tilt Rotation around the Z axis. Used to describe the positi on of the barcode with respect to the laser scan line. See pars. 2.2.1 and 2.5. Trigger Signal A signal, typically prov ided by a photoele ctric sensor or proximity switch, which informs the scanner of the presence of an obj ect within its reading zone. UPC Acronym for Universal Product C[...]

INDEX A Accessories; 3 Auxiliary Interface - RS232; 11 C CE Compliance; vii Cleaning; 26 E Electrical Connections; 8 F FCC Compliance; viii G General View; ix Glossary; 32 Guide to Installation; x I Inputs; 12 L Laser Safety; vi Layouts; 17 Multiplexer; 20 Point-to-Point; 18 RS485 Master/Slave; 18 LED Indicators; 2 M Main Serial Interface - RS485 H[...]

DECLARATION OF CONFORMITY 08 Datalogic Auto ma tion S.r.l., Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el DS1100-XXXX Laser Scanner e tu tti i suoi modelli and all its models et tous ses modèle s und seine modelle y todos sus mo delos sono co[...]

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