Datalogic DS6300-105-011 manual

DS6300 Reference Manual[...]

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS6300 Reference Manual Ed.: 10/2012 © 2003 – 2012 Datalogic Automation S.r.l.  ALL RIGHTS RESERVED.  Protected to the fullest extent under U.S. and international la ws. Copying, or altering of this document is prohibite d without express written co nsent from[...]

iii CONTENTS REFERENCES ............................................................................................................ vi Reference Documentation ........................................................................................... vi Services and Support ..........................................................................[...]

iv 4 CUSTOM CABLE ELECTRICAL CONNECTIONS ................................................... 36 4.1 Power Supply.............................................................................................................. 38 4.2 Main Serial Interface ..................................................................................................[...]

v 11 TROUBLESHOOTING ............................................................................................... 96 12 TECHNICAL FEATURES ........................................................................................... 99 A ALTERNATIVE LAYOUTS ...................................................................................... 101 [...]

vi REFERENCES REFERENCE DOCUMENTATION The documentation related to the DS6300 management is listed below:  CBX100/CBX500 Installation Manuals  PWR series power supply unit Installation Manuals  Document about the Ethernet connectivity  Document about the Profibus connectivity  ID-NET™ Fixed Baudrate Application Note  GFC-60 90°[...]

vii COMPLIANCE ELECTRICAL SAFETY This product conforms to the applic able requirements cont ained in the European St andard for electrical safety EN-609 50 at the date of manufacture. WARNING This symbol refers to operations that must be performed by qualified personnel only. Example: opening the device. LASER SAFETY The following information is pr[...]

viii Warning labels indicating exposure to laser light and the device classif ication are applied onto the head of the scanner ( Figure A): AVOID EXP OSURE LASER R ADIATION IS EMITTED FROM THIS APERT URE AVOID EX POSURE – LASER LI GHT IS EM ITTED F ROM THIS APER TURE Laser Safety Label for Oscillating Mirror and Stand ard Models Warning and Dev i[...]

ix CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This d[...]

x GENERAL VIEW DS6300 Figure A - DS6300 Laser Safet y Label W ar ning and Device Class Label Identif ication Label Service Cap Connector Panel Display and Key pad Panel Focus Adjusting Screw 1 3 4 7 6 5 2 Laser Beam Output W indow 8 7 6 4 3 1 2 8 5[...]

xi DS6300 Figure B - DS6300 Oscillating Mirror Version Laser Safety Label 1 Laser Beam Output W indow 2 Figure C – Display a nd Keypad Panel Programming Keypad Phase On LED TX Da ta LED Pow er On LED LCD Display 1 2 3 5 4 2 3 4 5 1 1 2[...]

xii Figure D – Connector Pane l for Master/Slave Mode ls Main/Aux. Interf ace 25-p in D-Sub male connec tor 1 Lonworks 9-pin m ale connector 2 Lonworks 9- pin f emale connector 3 Figure E – Connector Pane l for Ethernet Models M ai n/ A ux . I nt e rf ac e 26- pi n D -S ub m a le co nn ec to r 1 E t he r ne t 4 - pi n f em a l e c o nn e ct o r[...]

xiii Figure G – Connect or Panel for DeviceNet Models Main/Aux. Interf ace 26-p in D-Sub male connec tor 1 DeviceNet 5-pin male connect or 2 Lonworks 9- pin f emale connector 3 Figure H – Connector Pane l for Profibus Models Main/Aux. Interf ace 26-p in D-Sub male connec tor 1 Prof ibus 9-pin f emale c onnector ( white) 2 Lonworks 9- pin f emal[...]

xiv GUIDE TO INSTALLATION POINT-TO-POINT INSTA LLATION The following can be used as a checklist to verify all the necessary steps to complete installation of the DS6300 scanner. 1) Read all information in the section “C ompliance” at the beginning of this manual. 2) Correctly mount the scanner using the bracke t provided according to the inform[...]

xv MASTER/SLAVE LONWOR KS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6300 scanner in a Master/Slave Lonworks network. 1) Read all information in the section “C ompliance” at the beginning of this manual. 2) Correctly mount the scanner using the bracke t provided acco[...]

xvi 8) Perform the External Memory Backup Procedure for system backup purposes (see par. 10.2). For backward compatibility you can perform the ASR Network Configuration procedure f or system backup purposes (see par. 10.3.1). 9) Exit the configuration program and run your application. The installation is now complete.[...]

INTRODUCTION 1 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DS6300 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance, connectivity and maintenance, in addition to a completely new hardware and software platform. The DS6300 has been speci[...]

DS6300 REFERENCE MANUAL 2 1 1.2 APPLICATIONS The DS6300 barcode reader is specifically de signed for industrial applications and for all cases requiring high reading perform ance such as:  code reconstruction  reading of codes covered by plastic film  reading of codes with a wide depth of field  reading of high resolution codes position[...]

INTRODUCTION 3 1 Feature Benefit Energy Saving  A software parameter group which allows management of the energy saving feature. In particular, it allows turning on/off the motor and laser of all network scanners according to the selected digital input, encoder, or communication channel.  The time required to restart the system is less than 1[...]

DS6300 REFERENCE MANUAL 4 1 to the most inclined or extern al laser line, so that all other laser lines assure more than 10° Skew. This avoids the direct reflection of the laser light emitte d by the reader. 10° Figure 1 – Oscillating Mirror Ske w A ngle Otherwise, the scanner can be mounted at an a ngle of inclination of 17.5° in order to att[...]

INTRODUCTION 5 1 By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can be performed for reading fast moving objects. Hz Max. Aperture 0-5 40° 6-10 30° 11-15 20° 16-19 10° NOTE By limiting the raster width to the minimum necessary, the number of scans on the reading surface is increased. Oscillating angles a[...]

DS6300 REFERENCE MANUAL 6 1 1.5 INDICATORS The DS6300 has three LEDs on the Display and Keypad panel. The indicators have the following functions: POWER ON (red) Indicates the scanner is turned on. PHASE ON (yellow) Indicates the external presence sensor is active. TX DATA (green) Indicates data transmission on the main serial interface. 1.6 KEYPAD[...]

INTRODUCTION 7 1 5) Use the ▲ (up arrow) or ▼ (down arrow) key to select the “Exit” item, then press the ENT (enter) key to confirm. Repeat this step again to exit the Main Menu and return to the scanner current operating mode. 1.6.2 Test Mode Test Mode is particularly advised during the installation phase, since it causes the reader to be [...]

DS6300 REFERENCE MANUAL 8 1 Name Description Part Number Software Management Datalogic WebSentinel-005 Supervisor (up to 5 arra ys) 93A101014 Datalogic WebSentinel-010 Supervisor (up to 10 arra ys) 93A101015 Datalogic WebSentinel-020 Supervisor (up to 20 arra ys) 93A101016 Datalogic WebSentinel-032 Supervisor (up to 32 arra ys) 93A101017 Datalogic [...]

INSTALLATION 9 2 2 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DS6300; 2. Mount the DS6300 scanner; 3. Position the scanner with respect to the barcode; 4. Proceed with system electrical connection; 5. Install the Genius™ program on the PC and configure the scanner. 6. Adjust the focus positi[...]

DS6300 REFERENCE MANUAL 10 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DS6300 reader can be positioned and installed in the best way possible as a result of the patented Step-a-Head™ feature. Thanks to the separation between Head and Base, you can modify the orientation of the decoder base, and therefore display-keypad and connector [...]

INSTALLATION 11 2 The following diagrams give the overall dimensions of the reader standard model, oscillating mirror model and mounting brackets. They may be used for their installation. 4.33 4.45 110 113 99 3.90 76 30 74 2.99 1.18 2.85 85 16.5 30 3.34 0.65 60 2.36 1.18 mm inch Figure 8 - DS6300 O verall Dimensions = = = = 82 3.22 20 0.78 50 1.96 [...]

DS6300 REFERENCE MANUAL 12 2 3.35 0.65 2.36 1.18 3.90 2.72 4.11 2.50 4.34 4.01 2.20 4.48 4.45 7.08 mm inch 30 60 85 16.5 104.5 63.5 69 99 113 114 56 110.3 102 180 Figure 10 - DS6300 Oscillating Mirro r Model Overall Dimensions 1.65 0.4 0.86 0.98 0.71 3.22 1.96 0.78 5.11 0.16 0.43 0.55 0.55 2.83 3.93 0.43 1.96 1.96 1.37 0.15 1.41 2.95 mm inch 42 10 [...]

INSTALLATION 13 2 2.2.2 Mounting the Scan ner with Accessories The following accessories allow inst alling the DS6300 reader in the most suitable p osition for your network layout: - ST-237 mou nting bracket; - ST-210 mou nting bracket; - FBK-6000 fast bracket. The ST-237 is a 106° mounting bracket to be mounted on the reader as displayed in the i[...]

DS6300 REFERENCE MANUAL 14 2 The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on th e ST-237 bracket. First, it is necessary to fix the FBK-6000 to the DS6300 scanner by means of the mounting screws: Figure 14 – Mounting the FBK-6000 on the Sc anner Then, attach the assembly to the mounting bracket by slipping [...]

INSTALLATION 15 2 2.2.3 Mounting the Scanner with GFX-60 The GFX-60 is an accessory X-pattern mirror for the DS6300 Series Scanners. The following procedure describes how to mount the GFX-60. 1. Unscrew the upper cover of the scan head, which houses the scanner out put window. a) Remove the two top head screws. b) Loosen all four fixing screws. c) [...]

DS6300 REFERENCE MANUAL 16 2 6. Mount the scanner at an angle of 16°, as indicated in figure below, in order to obtain an angle of 90° between the two scan lines. This guarantees an omni directional reading of the barcode, if the code label satisfies the ACR™ 4 conditions (see par. 9.3.1). Figure 16 – Omni-Dire ctional Reading Position The DS[...]

INSTALLATION 17 2 2.3 POSITIONING THE SCANNER The DS6300 reader is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting DS6300 take into consideration these three ideal label posit ion angles: Pitch 0° , Skew 10° to 30° and Tilt 0° . Follow the suggest[...]

DS6300 REFERENCE MANUAL 18 2 The Tilt angle is represented by the value T in Figure 20. Figure 20 - "Tilt" A ngle 2.3.1 16° Skew Positioning The DS6300 scanner is mounted on the ST-237 106° mounting bracket (see Figure 9) which guarantees a built-in Skew angle ( S in the figure below) of 16° with respect to the frame plane (typically t[...]

INSTALLATION 19 2 2.3.2 45° Skew Positioning The DS6300 scanner is mounted on the ST-210 90° mounting bracket (see Figure 11). By adjusting th e mounting bracket guides, reach 45° for the Skew angle ( S in the figure below) to avoid the direct reflection of the laser light emitted by the scanner: Figure 22 – 45° Skew In stallation CAUTION If [...]

DS6300 REFERENCE MANUAL 20 3 3 CBX ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Master/Slave 25-pin male serial interfa ce and I/O connector 9-pin male Lonworks connector ( see caution below ) 9-pin female Lonworks connector Ethernet 26-pin male serial interface and I/O connector 9-pin female Lonw[...]

CBX ELECTRICAL CONNECTIONS 21 3 The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS6300 reader is connected by means of the CBX100/500: CBX100/500 Terminal Block Con nectors Group Name Function Vdc Power Suppl y Input Volt age + GN D Power Suppl y Input Volt age - Input Power Ear th Protection E[...]

DS6300 REFERENCE MANUAL 22 3 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual. 3.1 POWER SUPPLY Power can be supplied to the scanner through the CBX100/500 spring clamp terminal pins as shown in Figure 23: V+ in Earth Grou[...]

CBX ELECTRICAL CONNECTIONS 23 3 3.2.1 RS232 Interface The main serial interface is used in this case for point- to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: C[...]

DS6300 REFERENCE MANUAL 24 3 3.2.2 RS485 Full-Dupl ex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over lon ger distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. If the shield is tied to g[...]

CBX ELECTRICAL CONNECTIONS 25 3 3.2.3 RS485 Half-Dupl ex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient Lonworks network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop con[...]

DS6300 REFERENCE MANUAL 26 3 #1 #0 (up to 31) Scanner Scanner Scanner Slave Slave Slave Main Interf ace RS232/RS485 HOST Multidrop GND Shield Multid rop - Multid rop + 1200 m Max Length Multidrop Cable V+ V- V dc Earth GND V dc Earth GND V dc Earth GND PG-6000 PG-6000 PG-6000 PG-6000 MUL TIPLEXER Shield to Ear th 120 Ohm CBX100/500 Shield floating [...]

CBX ELECTRICAL CONNECTIONS 27 3 3.3 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusiv ely for RS232 point-to-point connections. It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts. This interface is active when the Data Tx param[...]

DS6300 REFERENCE MANUAL 28 3 3.4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger/PS), Input 2 (Encoder), Input 3 and 4 generic inputs. The electrical features of the inputs are: Maximum voltage: 30 Vdc Maximum current Input 1 and 2: 12 mA (scanner) + 12 mA (CBX) Maximum current Input[...]

CBX ELECTRICAL CONNECTIONS 29 3 The driving logic of the input signals may be powered, for convenience, with the voltage supply at the CBX terminal block spring clamp s (V+) and (V-). In this case, however, the device is no longer electrically isolate d. The voltage available on pins V+ and V-, is physically the same as the input power for the scan[...]

DS6300 REFERENCE MANUAL 30 3 INPUT 2 (ENCODER) CONNECTIONS USING DS6300 POWER (r e d ) (wh i te ) O EK- 1 En co d e r (P N P ) (b l a ck ) Figure 36 - OEK-1 Encoder PNP Usin g DS6300 Power P ower to Input I n pu t D e v i c e S i g n al Input Dev i c e Refer enc e In p u t D e vi ce (E n c o d e r ) Figure 37 - Encoder NPN Us ing DS6300 Power INPUT[...]

CBX ELECTRICAL CONNECTIONS 31 3 NOTE Terminal pins I34B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity de vices. INPUT 3 - 4 CONNECTIONS USING DS6300 POWER (CBX500 Onl y) Power to Input Device Input Input Devi ce Signal Refere nce Input Device Figure 40 - PNP Input 3 - 4 Using DS6300 Power Power t[...]

DS6300 REFERENCE MANUAL 32 3 3.4.1 Code Veri fier If the DS6300 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to u se one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter must be [...]

CBX ELECTRICAL CONNECTIONS 33 3 The function of each output can be defined by t he user (No Read, Right, Wrong, etc.). Refer to the Genius™ Help On Line. The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two. By default, Output 1 is associated [...]

DS6300 REFERENCE MANUAL 34 3 OUTPUT 1 and 2 CONNECTIONS USING EXTERNAL POWER Ou t pu t D evi ce P owe r Refe renc e O utput S ig n a l Out p u t D evi ce Figure 46 - Open Emitter Ou tput Using External Power O utput Dev i ce G roun d Refer enc e Ou t p u t Si gnal Out p u t D evi ce Figure 47 - Open Collector Output Using External Power OUTPUT 3 CO[...]

CBX ELECTRICAL CONNECTIONS 35 3 OUTPUT 3 CONNECTIONS USING EXTERNAL POWER (CBX500 Only) Output Signal External Device Power or Ground Re ference Figure 50 - Ouput 3 Usin g External Power The command signals are filtered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3. 3.6 USER INTERFACE - HOST The following table conta[...]

DS6300 REFERENCE MANUAL 36 4 4 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Master/Slave 25-pin male serial interface and I/O connector 9-pin male Lonworks connector ( see caution below ) 9-pin female Lonworks connector Ethernet 26-pin male serial interface and I/O connector 9-pin fem[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 37 4 The details of the connector pins are indicated in the following table: 14 1 25 13 10 19 1 18 9 26 Figure 51 - 25-pin Conne ctor Figure 52 - 26-pin Connector DS6300 25/26-pi n D-sub Connector Pinout Pin Name Func tion Chassis - internally connecte d to GND 1 CHASSIS Cable shield connected to ch assis 20 RX [...]

DS6300 REFERENCE MANUAL 38 4 4.1 POWER SUPPLY The supply voltage for correct operation of the scanner must be betwe en 15 and 30 VDC. The max. power consumption is 20 W including startup current. Datalogic strongly recommends a minimum 24 Vdc supply voltage when using a master/slave configuration. Several accessory power supplies are available to p[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 39 4 4.2.1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader. The overall maximum cable length should not exceed 15 m (50 ft). The following pins of the 25/26-pin connector are used for RS232 interface c[...]

DS6300 REFERENCE MANUAL 40 4 4.2.2 RS485 Full-Dupl ex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over lo nger distances than those acceptable for RS232 communications or in electrically noi sy environments. The overall maximum cable length should not exce[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 41 4 4.2.3 RS485 Half-Dupl ex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient Lonworks network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface can be used for p olled communication protocols. It can be used fo[...]

DS6300 REFERENCE MANUAL 42 4 Figure 59 – DS6300 Multid rop Connection to a Multiplexer[...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 43 4 4.3 AUXILIARY INTERFACE The auxiliary serial interface is used exclusiv ely for RS232 point-to-point connections. It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts. This interface is active when the Data Tx p[...]

DS6300 REFERENCE MANUAL 44 4 the same value which usually corresponds to 5 ms when us ing a photoelectric sensor, while I2 is set to 500  s when this input is used for the Encoder. The maximum Encoder f requency is 2 kHz . Input 1 (External Trigge r/PS) is used in the On-Line operati ng Mode and tells the scanner to scan for a code. The ye llow [...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 45 4 INPUT 1 - 2 CONNECTIONS USING EXTERNAL POWE R E X T E RN AL T R I G G E R / E N C OD E R DS 6 30 0 + 5 V A/B Vext B/ A V ~ ~ + - Gr ou nd Figure 63 – PNP Command Input Connec tion Using External Po wer E X T ERNAL TRI G G E R/ EN CO DE R DS 6 3 0 0 A/B Vex t B/ A V + 5V ~ ~ + - G r oun d Figure 64 - NPN C[...]

DS6300 REFERENCE MANUAL 46 4 INPUT 3 - 4 CONNECTIONS USING EXTERNAL POWE R E XTE R N A L DEVICE D S 6 3 00 I3A Vext G r o un d V + 5 V ~ ~ + - Gro u n d V I4A + 5V ~ ~ + - I34B Vext Figure 66 - I3/I4 PNP Input Command using External Power 4.4.1 Code Veri fier If the DS6300 is used as a Code Verifier, the verifier code can be configured in software [...]

CUSTOM CABLE ELECTRICAL CONNE CTIONS 47 4 Output 3 has different electrical features. It is a bi-directional solid state relay with built-in current limit protection. Output 3 Maximum Voltage ± 100 V ( Vext only ) Collector Current (pulse) 300 mA Max. at 25°C (Ambient temperature) 240 mA Max. at 50°C (Ambient temperature) Collector Current (cont[...]

DS6300 REFERENCE MANUAL 48 4 DS 6 30 0 U SER I N T ERF A C E V ex t 100 V dc max A/ B B/ A Figure 68 – Outp ut 3 Interface The command signals are filtered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3. 4.6 USER INTERFACE How To Build A Simple Interface Test Cable: The following wiring diagram shows a simple test c[...]

LONWORKS CONNECTIO NS 49 5 5 LONWORKS CONNECTIONS CAUTION Do not connect an RS232 port to the 9-pin Lonworks Connector. This may damage your Laptop PC . The local network used by DS6300 exploi ts a Lonworks standard communication system requiring only two wires (polarity insensitive) to enable a connection. The connector also provides a positive an[...]

DS6300 REFERENCE MANUAL 50 5 5.1 NETWORK TERMINATION When building a Lonworks system the network must be properly terminated by positioning the BT-6000 Lonworks terminator in the DS6300 master reader and in the last DS6300 slave reader. Each side of the terminator provides a different connector; thus, it can be inserted either into the Lonworks 9-p[...]

LONWORKS CONNECTIO NS 51 5 The following diagram represents the connection between a DS6300 working as master and a DS6300 working as a slave reader. The cable shield for LON A/B is connected to pin1 - CHASSIS. Master 8 Slave 3 7 5 4 3 5 4 VS_I/O REF_I/O 9 1 2 8 7 9 1 2 LON A LON B VS GND AW G 16 AW G 16 = male connecto r = female connecto r CHASSI[...]

DS6300 REFERENCE MANUAL 52 5 The diagram below represents the termination of a DS6300 (Master/Slave model) working as master by means of the BT-6000. Ma ste r BT - 600 0 F em al e Si d e = m a le co n n e ct o r = f e m a l e c o n n e c to r 8 6 7 9 6 9 3 2 8 7 3 2 LO N A LO N B VS VS_ I / O GN D T RE F _I / O Figure 73 – DS6300 Mast er Terminat[...]

FIELDBUS CONNECTIONS 53 6 6 FIELDBUS CONNECTIONS 6.1 ETHERNET INTERFACE This connector is only available f or DS6300 Ethernet models and allows the Ethernet connection between the host and the reader. Figure 76 –DS63 00 M12 4-pin D-Coded Fem ale Ethernet Connector This interface and the connector pinout (see the following table) are IEEE 802.3 10[...]

DS6300 REFERENCE MANUAL 54 6 6.2 ETHERNET INTERFACE (OLDER MODELS) The RJ45 connector is only available for older DS6300 Ethernet models and allows the Ethernet connection between the host and the reader. 1 8 Figure 78 – DS6300 RJ4 5 Female Modular Connector This interface and the connector pinout (see the following table) are IEEE 802.3 10 BaseT[...]

FIELDBUS CONNECTIONS 55 6 The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the scanner to a LAN. It can also be connected d irectly to a host PC. The following is an example of a connection to a LAN through a Hub using a straight through cable: DS 6 3 00 5 H UB / S W ITC H 3 4 2 1 6 5 3 [...]

DS6300 REFERENCE MANUAL 56 6 6.3 DEVICENET INTERFACE NOTE When using DeviceNet, the Main serial interface is disabled and must not be physically connected. The 5-pin male connector is only available in the DS6300 DeviceNet model and allows connection between the host and the reader: 1 3 2 4 5 Figure 81 - Dev iceNet 5-pin Male Conne ctor DS6300 5-pi[...]

FIELDBUS CONNECTIONS 57 6 6.4 PROFIBUS INTERFACE The 9-pin Profibus female connector (white) is only available in the DS6300 Profibus model and allows connection between the host and the reader: 5 1 9 6 Figure 82 - Profibus 9 -pin Fema le Connector DS6300 9-pin Profibus connector pinout Pin Name Function 1 Shield* Shield, Protective Ground resp. 2 [...]

DS6300 REFERENCE MANUAL 58 7 7 TYPICAL LAYOUTS DS6300 scanners are mainly designed to work together on a high performance Lonworks sub-network to create multi-sided and omnidirectional reading stations that can interface with Serial or Fieldbus Host networks. This chapter covers the most common Lonworks layouts. DS6300 scanners can however, be conn[...]

TYPICAL LAYOUTS 59 7 NOTE For some DS6300 Lonworks Network layouts, power is pro pagated through the 9-pin scanner connectors. A specific jumper setting is required in CBXs to pass scanner power to the presence sensor, encoder, etc. 7.1.1 Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DS6300 mas[...]

DS6300 REFERENCE MANUAL 60 7 The following image shows a system consisting of five reade rs (mixed 8K and 6K) where the external signals (trigger, encoder, serial to host , etc.) are connected to the master through the CBX100. Note: In a mixed 8K and 6K family scanner network, only the 8K family scanner can be Master. The entire system is powered b[...]

TYPICAL LAYOUTS 61 7 7.1.2 Multidata Net work In this layout, one master and up to 7 DS6300 slave readers have their own P.S. and therefore multiple reading phases. Each P.S. is connected through a CBX100, which in turn is connected to its relative scanner through a CAB-Sxx cable. Typically these systems are reading stations wh ich are located rela[...]

DS6300 REFERENCE MANUAL 62 7 7.1.3 Fieldbus Net works The Fieldbus models (Ethernet, DeviceNet, or Profibus) offer connectivity without any converter or adapter needed. The DS6300 Lonworks master communicates as a Fieldbus slave to a remote host (i.e. remote PC connected via Internet or PLC Fieldbus Master) by means of a cable connected to the Fiel[...]

TYPICAL LAYOUTS 63 7 NOTE To interface DS6300 scanners to other Host types (Fieldbus and no n- Fieldbus), use the CBX800 Gateway with Host Interface Modules. The Master scanner in this case is a standard Master/Slave Serial model which requires the BT-6000 terminator. * P.S. (Presence Sensor) connect ed to Input 1 (External Tr igger/PS) input. ** C[...]

DS6300 REFERENCE MANUAL 64 8 8 SOFTWARE CONFIGURATION 8.1 GENIUS™ INSTALLATION Genius ™ is a new Datalogic scanner configurat ion tool providing several important advantages:  Wizard approach for new users;  Multi-language version;  Defined configuration directly stored in the reader;  Communication protocol independent from the phy[...]

SOFTWARE CONFIGURA TION 65 8 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the configuration to disk; - Switching to Advanced mode; - Sending the configuration to the scanner. Figure 89 - Genius™ W izard Closing Windo w Test Operating Mode NOTE This operating mo[...]

DS6300 REFERENCE MANUAL 66 8 On Line Operating Mode Figure 91 - On Line Mode Se lection This operating mode causes the reader to be connected to an external Presence Sensor using I1A and I1B (External Trigger/PS) inputs. During the active phase of the presence sensor, the DS6300 reader tries to acquire and correctly decode the code. In case the dec[...]

SOFTWARE CONFIGURA TION 67 8 8.2.2 Genius™ Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius™. Three different procedures are available to define the number of network slave scanners, their label and address according to two main conditions: Condition Available Procedure Fe[...]

DS6300 REFERENCE MANUAL 68 8 The following dialog box appears asking whether to send the configuration to the Local Device or not: 2. Click the "Yes" button, then click on the icon available on the Toolbar to make the “Devices” area appear next to the Parameter Explorer window. By repeatedly clicking the icon this area will be display[...]

SOFTWARE CONFIGURA TION 69 8 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-Autoset procedure = Network Wizard procedure = Express Network Setup procedure Net-Autoset This procedure is to be used when all scanner addresses and labels ar e unknown (typically whe[...]

DS6300 REFERENCE MANUAL 70 8 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is through the Net-Autoset procedure. See par. 8.2.3 for alternative address assignment methods. Once all addresses have been assigned, the Network Wizard is to be used when one or more s[...]

SOFTWARE CONFIGURA TION 71 8 2. If desired, select a slave scanner within the "Current Devices" area and click on th e icon (or select the "Show Device" option from the right-click menu) to make the dialog box appear as follows: The "Show Device" option is particularly useful after the Net-Autoset procedure or whenever[...]

DS6300 REFERENCE MANUAL 72 8 8.2.3 Alternative Sla ve Addr ess Assignment As alternatives to Network Setup through the Master, each Slave scanner can be assigned an address through the following methods:  address setting through the Local Device Network Settings item in the Device Menu with the slave scanner connected to Genius™  manual add[...]

SOFTWARE CONFIGURA TION 73 8 8.3.1 Genius™ Shortcuts fo r Network Configuration Once the Network Setup is structured in Genius and the Master is configured, there are a few shortcuts that Genius offers to quickly configure the slaves. By right-clicking on a device in the "Devices" area a shortcut menu appears which allows you to:  Co[...]

DS6300 REFERENCE MANUAL 74 8 It is possible to Paste, Send or Load configurations simultaneously 1 to a selected number of devices by clicking the relative device check box and executing the desir ed command. These same functions 2 can be selected from the Edit menu as well. 1 Not for Master and Slaves simultaneously. 2 Not for Master and Slaves si[...]

SOFTWARE CONFIGURA TION 75 8 8.4 PARAMETE R DEFAULT VA LUES The following table contains the list of the factor y default settings for the DS6300. Genius™ also allows checking the parameter default values by selecting the " Compare parameters" option available in the Tools menu and comparing the current scanner configuration to the defa[...]

DS6300 REFERENCE MANUAL 76 8 Parameter Default Setting Reading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Reading Mode Reconstruction Reading Condition Standard Reconstruction Parameters Enabled Stacked Code Disabled (unchecked) Extended Min Match 0 Position Tolerance 50 Duration Tolerance 50 Min Start/Stop Number[...]

SOFTWARE CONFIGURA TION 77 8 Parameter Default Setting Parameters Auxiliary Serial Port Search for CBX BM100 at Device Startup Enabled (checked) Data Tx Enabled (checked) Heartbeat Disable Pass Through Disabled (unchecked) Parameters Baud Rate 115200 Parity None Data Bits 8 Stop Bits 1 Digital I/O Setting Digital Input Lines Setting Debouncing For [...]

DS6300 REFERENCE MANUAL 78 8 Parameter Default Setting Diagnostics PackTrack Debug Message Tx Disabled (unchecked) Enable Checked Conveyor Info Not Available Refresh Time 2 sec Statistics Enabled (checked) Energy Saving Energy Saving Configuration Disabled (unchecked) User Information Section End User Name Empty Device Name Empty Line Name Empty[...]

READING FEATURES 79 9 9 READING FEATURES 9.1 FOCUS ADJUSTMENT The DS6300 provides a manual adjustment of t he optics to optimize the reading performance by choosing the best focus between two extreme positions. The focus adjustment is continuous and not by step; thus, allowing an optimum adjustment around the selected position. The relative focus p[...]

DS6300 REFERENCE MANUAL 80 9 Display Visualization The first line of the display shows the read code and Good Read percentage. Possible suspending commas at the end of the code mean that the code is too long to be displayed. The second line of the display indicates the value of the focus position according t o the table below. The indications “To[...]

READING FEATURES 81 9 9.2 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In this case, the laser beam crosses the barcode symbol from its begin ning to its end as sho wn in the following figure: Laser Beam Figure 99 – Lin ear Reading In Advanced Code Reconstruction mode it is n[...]

DS6300 REFERENCE MANUAL 82 9 The decoder will be able to read th e label with a tilt angle between +  max and -  ma x as shown in the following figure: Conveyor Laser Beam No Read No Read -  +  0 ° O K O K O K O K O K No Read Figure 102 – Readi ng Zones w ith  Max 9.3 PERFORMANCE The scan rate is 800 scans/sec. Refer to the diagra[...]

READING FEATURES 83 9 Minimum Code Height for ACR Reading (mm) 45° 30° Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3 0.25 9 10 12 14 16 17 6 7 9 10 12 13 0.30 10 11 13 15 17 18 7 8 9 11 12 14 0.33 11 12 13 15 17 19 7 8 10 11 13 14 0.38 12 13 14 16 18 20 8 9 10 12 13 15 0.50 15 16 17 18 20 22 10 10 11 13 14 16 0.72 20 21 22 23 24 26 13 [...]

DS6300 REFERENCE MANUAL 84 9 9.4 READING DIAGRAMS 9.4.1 DS6300 Standard Model DS6300-100-0XX - Resolution: 0.20 mm/8 mils CONDITIONS Code = Interleaved 2/5 or Code 39 PCS = 0.90 Pitch angle = 0° Skew angle = 10° - 20° Tilt angle = 0° 4 2 0 6 (in) 06 1 2 (in) 81 0 1 4 1 6 0 1 52 02 53 03 54 0 4 55 0 (cm) 25 20 15 10 0 (cm) 5 -5 -10 -15 -20 -25 8[...]

READING FEATURES 85 9 DS6300-100-0XX - Resolution: 0.30 mm/12 mils 4 2 0 6 (in) 0 8 14 (in) 10 12 16 18 0 20 25 30 35 40 45 50 55 (cm) 25 20 15 10 0 (cm) 5 -5 -10 -15 -20 -25 8 10 -8 -10 -6 -4 -2 60 65 22 20 24 26 Focus Position = 0 -30 -12 30 12 70 75 80 85 30 28 32 34 Focus Position = 40 Focus Position = 60 Figure 104 - Stand ard Model 0.30 mm / [...]

DS6300 REFERENCE MANUAL 86 9 DS6300-100-0XX - Resolution: 0.38 mm/15 mils 4 2 0 6 (in) 0 12 18 (in) 14 16 20 22 0 30 35 40 45 50 55 (cm ) 25 20 15 10 0 (cm) 5 -5 -10 -15 -20 -25 8 10 -8 -10 -6 -4 -2 60 65 26 24 28 30 Focus Position = 0 -30 -12 30 12 70 75 80 85 34 32 36 38 Focu s Position = 60 90 95 100 105 110 35 40 -35 -40 Focus Position = 100 40[...]

READING FEATURES 87 9 DS6300-100-0XX - Resolution: 0.50 mm/20 mils 8 4 0 12 (in) 0 8 20 (in) 12 16 24 28 0 20 30 40 50 60 70 80 90 (cm) 50 40 30 20 0 (cm) 10 -10 -20 -30 -40 -50 16 20 -16 -20 -12 -8 -4 100 36 32 40 44 Focus Position = 60 -60 -24 60 24 48 52 56 Focus Position = 100 110 120 130 140 Focus Position = 0 150 Figure 106 - Stand ard Model [...]

DS6300 REFERENCE MANUAL 88 9 9.4.2 DS6300 Oscillating Mirror Model DS6300-105-0XX (oscillating mirror) - Resolution: 0.20 mm/8 mils 4 2 0 6 (in) 0 6 1 2 (in) 8 10 14 16 0 15 20 25 30 35 40 45 50 (cm) 25 20 15 10 0 (cm) 5 -5 -10 -15 -20 -25 8 10 -8 -10 -6 -4 -2 55 60 20 18 22 24 Focus Position = 40 Focus Position = 0 Figure 107 – Oscillating Mirro[...]

READING FEATURES 89 9 DS6300-105-0XX (oscillating mirror) - Resolution: 0.30 mm/12 mils 4 2 0 6 (in) 0 8 14 (in) 10 12 16 18 0 20 25 30 35 40 45 50 55 (cm) 25 20 15 10 0 (cm) 5 -5 -10 -15 -20 -25 8 10 -8 -10 -6 -4 -2 60 65 22 20 24 2 6 Focus Position = 0 -30 -12 30 12 70 75 80 85 30 28 32 34 Focus Position = 40 Focus Position = 60 Figure 108 - Osci[...]

DS6300 REFERENCE MANUAL 90 9 DS6300-105-0XX (oscillating mirror) - Resolution: 0.38 mm/15 mils 4 2 0 6 (in) 0 10 16 (in) 12 14 18 20 0 25 30 35 40 45 50 (cm ) 25 20 15 10 0 (cm) 5 -5 -10 -15 -20 -25 8 10 -8 -10 -6 -4 -2 55 60 24 22 26 28 Focus Position = 0 -30 -12 30 12 65 70 75 80 32 30 34 36 Focus Position = 60 85 90 95 100 105 35 40 -35 -40 Focu[...]

READING FEATURES 91 9 DS6300-105-0XX (oscillating mirror) - Resolution: 0.50 mm/20 mils Focus Position = 60 8 4 0 12 (in) 50 40 30 20 0 (cm) 10 -10 -20 -30 -40 -50 16 20 -16 -20 -12 -8 -4 -60 -24 60 24 Focus Position = 100 0 8 20 (in) 12 16 24 28 0 20 30 40 50 60 70 80 90 (cm) 100 36 32 40 44 48 52 56 110 120 130 140 Focus Position = 0 150 Figure 1[...]

DS6300 REFERENCE MANUAL 92 9 9.4.3 DS6300 with GFX-60 DS6300 with GFX-60 - Resolution: 0.20 mm/8 mils Figure 111 – GFX-60 0. 20 mm / 8 mils Readin g Diagram Note: 0 value on the X axis is meas ured from the nose of the GFX-60 0 value on the Y axis is measured from t he conveyor plane f ocus position = 0 DS6300 with GFX-60 - Resolution: 0.30 mm/12[...]

READING FEATURES 93 9 DS6300 with GFX-60 - Resolution: 0.50 mm/20 mils Figure 113 - GFX-60 0. 50 mm / 20 mils Readi ng Diagram Note: 0 value on the X axis is measured from t he nose of the GFX-60 0 value on the Y axis is me asured from the c onveyor plane focus position = 100 DS6300 with GFX-60 - Resolution: 1.00 mm/40 mils Figure 114 - GFX-60 1. 0[...]

DS6300 REFERENCE MANUAL 94 10 10 MAINTENANCE 10.1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner (see Figure A). Dust, dirt, et c. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and a[...]

MAINTENANCE 95 10 The ASR procedure restores only a part of the system parameters: common slave parameters (Code Selection and Reconstruction). The Master must be prepared at the time of installation in order for this procedure to work correctly. 10.3.1 ASR Network Configuration 1. On the Master scanner, check the Modify & Backup Lon Slave Scan[...]

DS6300 REFERENCE MANUAL 96 11 11 TROUBLESHOOTING NOTE Before contacting your local Datalogic off ice or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by m eans of the Genius™ software configuration program and check the device exact model and serial number. TROUBLESHOOTING GUIDE Problem Suggestion Powe[...]

TROUBLESHOOTING 97 11 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected external signal end.  In the Genius™ software configuration program select the OPERATING MODES folder and check the “Reading Phase Timeout” parameterization. Reading: it is not possible [...]

DS6300 REFERENCE MANUAL 98 11 TROUBLESHOOTING GUIDE Problem Suggestion How do I obtain my units’ serial numbers?  The device serial number is printed on a label that is affixed above the connector panel of the reader.  The serial number is also displayed when connecting the device through the Genius™ program.  Serial numbers consist of[...]

TECHNICAL FEATURES 99 12 12 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 15 to 30 Vdc Power Consumption 15 W typical 1.3 to 0.5 A max. (including startup current) Main Baud Rate RS232 RS485 full-duplex RS485 half-duplex 1200 to 115200 Auxiliary RS232 1200 to 115200 Other Common Communication Interfaces Lonworks 1.25 Mb/s Model–Dependent [...]

DS6300 REFERENCE MANUAL 100 12 SOFTWARE FEATURES Readable Codes I nt erl eav ed 2/ 5 Code 39 Standard Codabar Code 128 GS1-128 (ex EAN 128) Code 93 (standard a nd full ASCII) EAN /UPC (including Ad d-on 2 and Add-on 5) GS1 DataBar (including Limited and Expanded) Code Selection Up to 10 codes d uri ng one rea di ng p has e Headers and Terminators U[...]

ALTERNATIVE LAYOUTS 101 A A ALTERNATIVE LAYOUTS POINT-TO-POINT Using a Point-to-Point layout, the data is transmitted on the Main interface as well as on the Auxiliary interface. The Main interface can be selected for RS232 or RS485 full-duplex communications. Two different layouts are availa ble according to the DS6300 reader model used for the co[...]

DS6300 REFERENCE MANUAL 102 A Fieldbus Models In this case no External Trigger is used and the CBX 100/CBX500 only passes power to the reader. The DS6300 Fieldbus models (Ethernet, DeviceNet or Profibus) are connected to a remote Host. It can be activated by a signal generated by the remote Host or al ways be active if working in Automatic operatin[...]

ALTERNATIVE LAYOUTS 103 A ID-NET™ GATEWAY The CBX800 Gateway can be used to integrate a DS6300 reader into a high speed ID- NET™ network consisting of different scanners not provided with a Lonworks interfac e. In this case the DS6300 uses its main RS232/RS485 interface to communicate with the CBX800. Figure 117 – DS6300 Sl ave/CBX800 Gatew a[...]

DS6300 REFERENCE MANUAL 104 A PASS THROUGH When Pass Through is activated on the Auxiliary interface, the DS6300 reader can be integrated in a network consisting of different scanners not provided with a Lonworks interface. This connection mode allows two or more devices to be connected to a single external serial interface. The DS6300 transmits th[...]

ALTERNATIVE LAYOUTS 105 A 1 2 Main Seri al Interface A uxiliar y Ser ial In ter fa ce * P. S. (Presence Sensor) connected t o Input 1 (External Trigg er/PS) input. Figure 119 – Pass Through Connect ion for Fieldbus Models RS232 MASTER/SLAVE The RS232 master/slave connection is used to integrate a DS6300 reader in a network consisting of different[...]

DS6300 REFERENCE MANUAL 106 A Figure 120 – RS232 Maste r/Slave for DS6300 Ma ster/Sla ve Models Figure 121 – RS232 Maste r/Slave for DS6300 F ieldbus Models 3  Main Serial Interface (RS232 only)  Auxiliary Serial Interface (RS232)  Input 1 (External Trigger/PS fo r On-Line Mode) DS6300 Master CBX100 Local Host Powe r DS4800 Slave n 1 2[...]

ALTERNATIVE LAYOUTS 107 A MULTIPLEXER The Multiplexer connection is used to integrate a DS6300 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks int erface. Each scanner is connected to a Multiplexer (MX4000) with the RS485 half-duplex main interface. Figure 122 – Mult iplexer for DS6300 Mas ter/Sla[...]

108 GLOSSARY ACR™ 4 Each version of the base has the powerful cod e reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes. Aperture Term used on the required CDRH warning labels to describe the laser exit window. Barco[...]

109 Multidrop Line A single communications circuit that interconnects many stations, each of which contains terminal devices. See RS485. Parameter A value that you specify to a program. Typically parameters are set to configure a device to have particular operating characteristics. Position The position of a scanner or light source in relation to t[...]

110 INDEX A Accessories, 7 ACR™ 4, 81 Alternative Layouts, 101 Auxiliary RS232 Interface, 27, 43 C CBX Electrical Connections, 20 CE Compliance, ix Cleaning, 94 Code Verifier, 32, 46 Compliance, vii Custom Cable Electrical Connections, 36 D DeviceNet Connector Panel, xiii DeviceNet Interface, 56 E Electrical Safety, vii Ethernet Interface, 53 Eth[...]

111 R Reading Diagrams, 84 DS6300 with GFX-60, 92 Oscillating Mirror Models, 88 Standard Models, 84 Reading Features, 79 Reference Documentation, vi RS232 Interface, 23, 39 RS232 Master/Slave, 105 RS485 Full-Duplex, 24, 40 RS485 Half-Duplex, 25, 41 S Scanner Assignment using Keypad, 6 Scanner Replacement, 94 Services and Support, vi Skew Angle, 17 [...]

DECLA RA TION OF CON FORMIT Y EC-008 Rev.: 5 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.datalogic.com declares that the DS6300; Laser Sc anner and all it s models are in conformity with the requi rements of the European Council Directives listed below: 2004 / 108 / EC E MC Direc[...]

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