Dixon 12881-1104 manual

Model Y ear 2005 Safety Instructions & Operator ’ s Manual ZTR® TM[...]

2 IMPOR T ANT - READ CAREFULL Y The Dixon® ZTR® mower is both easy and fun to operate. However , any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower , read this Operator ’ s Manual carefully . It cont ains valuable information that is necessary for the safe operation[...]

3 T ABLE OF CONTENTS Page SAFETY & W ARNING ....................................4 -15 W ARRANTY .........................................................16 SPECIFICA TIONS..............................................17 CONTROLS.................................................. 1 8 -2 1 OPERA TION INSTRUCTIONS....................22-32 CARE &[...]

SAFETY 4 Blade Contact Tip Over Run Over Back Over RIDING LA WN MOWERS, IF IMPROPERL Y OPERA TED CAN CAUSE SERIOUS INJURY OR DEA TH Pictured below are the most common causes of injury to the operator or bystander . Please read and understand this manual to prevent injuries.[...]

SAFETY 5 Safety Alert Symbol When you see this symbol, BE ALER T to the potential for injury . Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . WARNING (highlighted in orange) indicates a pot[...]

W ARNING 6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERA TION: Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower . Clear the area of objects such as ro[...]

W ARNING 7 GENERAL OPERA TION (continued): Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. T urn off blades when not mowing. Injury could occur from contact with moving parts. Under no circumstances should you place hands or feet under the mower deck or in the chute w[...]

W ARNING 8 Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower . Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves[...]

W ARNING 9 SLOPE OPERA TION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you feel uneasy on a slope, do not mow it! DO Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over . Remove ob[...]

W ARNING 10 Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachment s to prevent tip-over or roll-over . If front wheels lift off the ground, pull levers back to stabilize the mower . Discontinue mowing the slope! Properly install and use a Roll[...]

W ARNING 11 SLOPE OPERA TION (continued): DO NOT Do not turn on slopes unless necessary , and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over . Do not mow near drop-offs, ditches, or embank- ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in. [...]

W ARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose. Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running. Do not smoke while refueling or operating the mower [...]

W ARNING 13 FIRE HAZARDS (continued): T o prevent fire or explosion, keep sparks and open flames away from battery . Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparkin[...]

W ARNING 14 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity . NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adu[...]

W ARNING 15 SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly . Stop and inspect the equipment if you strike an object. Repair , if necessary , befo[...]

16 DIXON® ZTR® PRO SERIES COMMERCIAL/RESIDENTIAL W ARRANTY POLICY Kodiak™, Grizzly™ & SilverTip™ Mowers DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MA TERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REP AIR OF P ARTS INCLUDING LABOR COSTS. THIS W ARRANTY IS SUBJECT T[...]

SPECIFICA TIONS 17 SPECIFICA TIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. SilverTip™ ZTR® 60” & 72” CHASSIS: 1 1 G A - rectangular tube, 7 GA reinforcement SEAT: Designed for operator comfort with padded back & arm rests. Seat is adjustable fore & aft. Mounted on operator[...]

CONTROLS 18 CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. T O GO FOR W ARD •From neutral position, gently push control levers for- ward. •T o increase speed, move levers further forward. T O GO BACKW ARDS •From neutral position, gently pull control levers toward you. TURNING •T [...]

CONTROLS 19 P ARKING BRAKE: A parking brake is located to the left of the seat. The engine will kill if control levers are not in the outboard position when the parking brake is engaged. T o engage brake: pull up and back T o disengage brake: push forward and down Note: The parking brake is not intended to be used as a service brake. Note: Alw ays [...]

CONTROLS 20 MOWER BLADE SWITCH: T o engage blades: pull up on switch T o disengage blades: push down IGNITION SWITCH: • Turn to start position to crank engine. Release when it starts. • For headlights - rotate switch one notch counter-clockwise from run. Note: Remove key when mower is not in use. CHOKE CONTROL LEVER: • Located on the control [...]

CONTROLS 21[...]

OPERA TION INSTRUCTIONS 22 The safe and successful operation of the SilverT ip™ ZTR™ will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During[...]

OPERA TION INSTRUCTIONS 23 TOWING TRAILERS AND OTHER A T T ACHMENTS: T owing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 500 pounds or less with this mower . TO FREE WHEEL MACHINE (UNLOCK TRANSMISSION): Always turn off engine before engaging or disengaging the hydro re[...]

OPERA TION INSTRUCTIONS 24 ST ARTING INSTRUCTIONS: 1 . Operator must be seated in normal operating position. 2 . Set parking brake. 3. Move control levers to outboard position. 4. Assure blade clutch is off. 5. Push throttle control lever to 1/2 setting. 6. Push choke control lever forward. *If engine is warm, turn choke off immediately after engin[...]

OPERA TION INSTRUCTIONS 25 MOWING INSTRUCTIONS: CAUTION Be sure that deflector is properly installed on the discharge chute. 1. S tart engine and set throttle at full speed. 2 . Set desired cut height. 3 . Release park brake. CAUTION Check the area to assure there is no one near . 4 . Engage mower blades. 5. Move control levers in and operate per t[...]

OPERA TION INSTRUCTIONS 26 TESTING OF SAFETY INTERLOCK SYSTEMS: Do not operate mower if safety switches are not operating properly . Y our Zero T urning Radius Mower is equipped with control interlocks for your safety . 1. The engine will not start if the mower blades are engaged. 2. The engine will not start unless the steering control levers are [...]

OPERA TION INSTRUCTIONS 27 INTERLOCK SWITCH TEST Note: Operator must be seated in normal operating position to perform these tests. 1. With engine off, turn mower blade on and attempt to start engine. ENGINE SHOULD NOT ST ART . 2. With engine off, move control levers in and attempt to start engine. ENGINE SHOULD NOT ST ART . 3. In a SAFE AREA, away[...]

OPERA TION INSTRUCTIONS 28 MOWING WITH A MULCHING A TT ACHMENT : Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. In order to achieve the [...]

OPERA TION INSTRUCTIONS 29 MOWING WITH A MULCHING A TT ACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the under- side of the pan, the baffles and deflectors after each use. Never , under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or[...]

OPERA TION INSTRUCTIONS 30 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below . Additional information can be found in the T roubleshooting guide. CAUTION T o avoid personal injury , be sure that the deflector is properly installed on the d[...]

OPERA TION INSTRUCTIONS 31 GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. Keep the underside of th[...]

OPERA TION INSTRUCTIONS 32 T O LIFT SEA T : T o lift the seat, move the control levers to the neutral “OUT” position. Release the seat latch and rotate the counterbalanced seat support frame upward and forward. T o return the seat to the operating position, push the counterbalance seat frame support rearward and down until it rests firmly on th[...]

CARE AND MAINTENANCE 33 W ARNING Failure to observe the following instructions may result in personal injury . Before performing any maintenance, turn off engine, allow to cool & remove key . Use extreme care when working on machinery . Do not wear watch or jewelry . Do not wear loose fitting clothes, and observe all common safety practices wit[...]

CARE AND MAINTENANCE 34 Blades should be discarded when worn excessively . DANGEROUS! DO NOT USE BLADE IN THIS CONDITION! When notch starts, discard blade New Blade CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. MOWER BLADES: Check sharpness of mowe[...]

CARE AND MAINTENANCE 35 ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero T urn Radius mower information packet. Note: Air intake screen must be kept clean. If plugged, engine may be seriously damaged by overheating. B[...]

CARE AND MAINTENANCE 36 LUBRICA TION: ENGINE: Follow engine manufacturer’s recommendation. DECK SPINDLES: Lubricate with 3 “shots” only , every 100 hours. MOWER CHASSIS: Lubricate with 3 “shots” only , every 50 hours (see zerk locations below).[...]

CARE AND MAINTENANCE 37 BEL TS: Check belts every 50 hours. Replace any belts found to be in poor condition. BEL T TENSION: Mower Deck Serpentine Belt P/N 9758 (60”) 12033 (72”) Manual adjustment. Refer to illustrationfor adjustment procedure. Engine to Mower Deck Belt 12807 (60” & 72”) The engine to mower deck drive belts are automatic[...]

CARE AND MAINTENANCE 38 CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. Hex Head Valve Stem CHANGING THE ENGINE OIL: 1 . The “Dapco” oil drain valve is located on either side of the engine crankcase (depending on the type of engine installed on your ZTR®). 2. Place a suitable container under the drain valve hose. 3. [...]

CARE AND MAINTENANCE 39 OIL FILL: 1 . Clean any spilled oil from engine and chassis. 2. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engine literature. NOTE: Engine oil changes on the SilverT ip™ will require replacement of the oil filter . These filters may be available from your local Dixon® Dealer .[...]

CARE AND MAINTENANCE 40 HYDROST A TIC TRANSMISSION FLUID & FIL TER SER VICE: Dirt or water in fluid can ruin the hydrostatic transmissions. SER VICE INTER V ALS: 1. Initial filter service - 100 hours 2. Every 500 hours or once a year thereafter . RECOMMENDED FLUID: All temperatures - Dixon Blue™ 15W-50 Synthetic Hydrostatic Fluid ~or if not a[...]

CARE AND MAINTENANCE 41 HYDROST A T FLUID MAINTENANCE PROCEDURE: Check the fluid level in hydrostatic transmisison fluid reservoir after every 25 hours of usage. Clean the fluid reservoir cap and the area around it prior to removal. Check the fluid level. Fluid should be approximately 1/4” below top of fluid tank baffle. Replenish as needed with [...]

CARE AND MAINTENANCE 42 HYDROST A TIC PUMPS: Before each use, check to be sure that the cooling fins of the hydrostatic pumps are clean. Excessive accu- mulation of oil, dirt, or trash may cause the pumps to overheat. NEVER W ASH ACROSS TOP OF RESER- VOIR WITH W A TER OR STEAM. Fill reservoir as required per the maintenance schedule listed in this [...]

CARE AND MAINTENANCE 43 P ARKING BRAKE ADJUSTMENT 1 . Raise rear of machine. 2. Remove tire and wheel assembly . 3. Adjust the 3/8” adjustment nut clockwise to increase and counter-clockwise to decrease brake holding power . As the brake holding power is increased, the force required on the handle to engage the brake increases. 4 . Set the brake [...]

CARE AND MAINTENANCE 44 HEADLIGHT ADJUSTMENT 1. Loosen the 1/2” retaining nut underneath the headlight and slide the headlight forward out of the recessed area of the fuel tank. 2. Loosen the 1/2” nut on the “U” shaped holding bracket and swivel the headlight vertically to adjust the height of the beam. T ighten the bracket nut. 3 . Replace[...]

CARE AND MAINTENANCE 45 STEERING CONTROL ADJUSTMENTS: T o adjust neutral: 1. Lift seat. 2. Block up the unit so that the drive wheels are off the ground. 3. Loosen ball joint jam nuts on control rod. Note: The front jam nuts are left hand threads. 4. With steering control arms in the “out” neutral position, start the engine and run at fast idle[...]

CARE AND MAINTENANCE 46 STEERING CONTROL ADJUSTMENTS (continued): T o adjust steering control levers: 1. Loosen the front and rear bolts retaining the bel- lows hold down plate and slide the bellows and plate up the steering lever to expose the steering control mechanism. 2. Move the levers inboard to the operating position. 3. Loosen the set screw[...]

CARE AND MAINTENANCE 47 STEERING CONTROL ADJUSTMENTS (continued): T o adjust “In” position of the steering controls 1. Move the levers inboard to the operating position. 2. Adjust the steering lever stops until the steering levers have the desired clearance. T o adjust for straight forward tracking. 1. Drive tractor with both control levers in [...]

CARE AND MAINTENANCE 48 LEVELING THE DECK: 1. Set the tire pressure on all four tires. 2 . Front casters must be rotated in the direction of forward travel. 3. Move the tractor to a hard level surface. 4 . Put the mower deck in the number 3 deck height position. 5 . Rotate the 2 outer spindles so the blades point outboard. 6 . Adjust front hangers [...]

CARE AND MAINTENANCE 49 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: W ash mower periodically . Clean above and below deck. High pressure washing and alkaline based soaps can cause damage to bearings and other parts of the mower . After washing your mower , start the engine and engage the mower deck for a few minute[...]

50 TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - - - - - - -disengage blades Drive not in neutral - - - - - - - - - - - - - - - - - move control levers to neutral “OUT” Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead batter[...]

51 TROUBLESHOOTING 6. ENGINE OVERHEA TED Radiator coolant level- - - - - - - - - - - - - - - - - - - - - - - - - - - -add coolant mixture Air intake screen or fins clogged- - - - - - - - - - - - -clean intake screen and fins Fuel mixture too lean- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Improper ignition timing-[...]

52 ST ANDARD SERVICE P ARTS LIST SilverTip™ ZTR® Blades (60”) S tandard Lift P/N 13957 Hi-Lift P/N 13956 S tandard Lift Fusion P/N 13958 Hi-Lift Fusion P/N 13922 Super Hi-Lift Fusion P/N 13870 Gator Mag Fusion P/N 13960 Blades (72”) S tandard Lift P/N 13962 Hi-Lift P/N 13961 S tandard Lift Fusion P/N 13963 Hi-Lift Fusion P/N 13923 Super Hi-L[...]

53 NOTES[...]

54 NOTES[...]

OWNER’S INFORMA TION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DA TE OIL CHANGED DA TE ENGINE TUNED Dixon Industries, Inc.~P .O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-41 17[...]

Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. P .O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 SilverTip™ Part No. 12881-1 104 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING :[...]