Dixon 1856-0599 manual

2000 Operator's Manual 4000 SERIES[...]

The Dixon ® ZTR ® M ower is both easy and fun to operate. H owev er , any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Befor e you start to use the mower: read the operator's manual car efully , and become completely familiar with the controls. The information in this operator's manual app[...]

Page 3 INDEX SAFETY ............................................................ P ages 2 - 7 W ARRANTY POLICY ...................................... P age 8 SPECIFICA TIONS ........................................... P age 9 SEA T ADJUSTMENT ...................................... P age 10 CONTR OLS .................................................[...]

Page 4 RIDING L A WNMO WERS, IF IMPROPERL Y OPERA TED, CAN CA USE SERIOUS INJUR Y OR DEA TH The most common causes of injur y to the operator or bystander ... ...read and understand this manual to prevent injuries. SAFETY BLADE CONTACT RUN-OVER BACK-OVER TIP-OVER[...]

Page 5 SAFETY SYM BOLS Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injur y . It may also be used to alert against unsafe practices. SAFETY Safety Alert Symbol When you see this symbol, BE ALER T to the potential for injur y . F ollow r ecommended safety pr ecautions and safe operating p[...]

Page 6 SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. F ailur e to obser ve the following safety instructions could r esult in serious injur y or death. W ARNING : The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive [...]

Page 7 SL OPE OP ERA TION: S lopes are a major factor r elated to loss-of-control and tip-over accidents, which can result in sev ere injury or death. All slopes requir e extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mo w it. SAFETY DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles[...]

Page 8 T ragic accidents can occur if the operator is not alert to the pr esence of children. Childr en are attracted to lawn mo wers and the mowing activity . NEVER assume childr en will stay where they w ere last seen. Be alert to avoid accidents. • Keep childr en out of the mowing ar ea and under the watchful care of another r esponsible adult[...]

Page 9 SER VICE: SAFETY • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a [...]

Page 10 WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: 1. Warranty applie[...]

Page 11 SPECIFICA TIONS M odels ZTR 4423 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECK: 13 GA stamped steel construction. (3) blades combine for a 42" cu[...]

Page 12 1 . Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205. DO NO T operate mow er without seat adjustments properly tightened. 4 Raise and push seat assembly and upper body rearward to [...]

Page 13 CONTR OLS[...]

Page 14 CONTR OLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. TRANSMISSION DRIVE SYSTEM : Allows the mower to turn on its own axis "Zero Turning Radius" Each lever controls one side of the mower. NOTE: The pressure required to operate t[...]

Page 15 CONTR OLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left le[...]

Page 16 CONTR OLS MOWER DECK CUT HEIGHT LIFT LEVER: Located to the left of operator. Controls the cutting height. Seven positions of adjustment. Move lever in and forward to lower. Move lever in and back to raise. NOTE: Always use high for transport. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit b[...]

Page 17 OP ERA TION INSTR UCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "[...]

Page 18 OP ERA TION INSTR UCTIONS PARKING BRAKE SWITCH TEST: a ) Place Parking Brake in OFF position b) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a) Place Parking Brake in ON position b) Engage blade drive switch c) Turn ignition switch to START Engine should not turn over or attempt to [...]

Page 19 OP ERA TION INSTR UCTIONS ST ARTING INSTR UCTIONS: 1. P arking brake must be on, and blade driv e disengaged. 2. M ov e throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "S tart" position. When engine star ts, release ignition key . Key will return to "[...]

Page 20 OP ERA TION INSTR UCTIONS MO WING WITH A MUL CHING A T T A CHMENT : Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order t[...]

Page 21 OP ERA TION INSTR UCTIONS MO WING WITH A GRASS CA TCHER A T T A CHMENT : In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Some applications may require installation of an optional weight box on the front of the mower to offset cut grass weight. 2. Set engi[...]

Page 22 OP ERA TION INSTR UCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut G[...]

Page 23 ENGINE: For engine operating and maintenance information, refer to the engine operating and maintenance instructions furnished by the engine manufacturer, supplied with each mower. BATTERY: Check the fluid in the battery at frequent intervals. Keep fluid level above the plates in each cell, using distilled water. OFF-SEASON BATTERY STORAGE:[...]

Page 24 CUTTER BLADE MAINTENANCE : NO TE: Obser ve proper blade position prior to r emoval. 1. Safely raise front of mowe r . 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut secur ely . Refer to diagram. CA UTION CARE AND MAINTENANCE W ear heavy , thick gloves when holding onto c[...]

Page 25 CARE AND MAINTENANCE BEL T TENSION TRANSAXLE DRIVE BEL T : P/N 7650 N o adjustment requir ed. ENGINE T O MO WER DECK BEL T : P/N 7725 N o adjustment requir ed. Corr ect belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of [...]

Page 26 CARE AND MAINTENANCE MO WER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3. Measure from the floor surface up to the b[...]

Page 27 DECK REMO V AL: 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck plates. Slide shaft fro[...]

Page 28 CARE AND MAINTENANCE CA UTION HO T oil may cause burns. Allow engine to cool befor e draining oil. CHANGING THE ENGINE OIL: 1 . The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help dir ec[...]

Page 29 1. Push the valve body in and twist into the detent notch. 2. Clean any spilled oil from engine and chassis. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. PLEASE DISPOSE OF USED OILS A T PROPER C OLLECTION CENTERS. PRO TECT YOUR ENVIRONMENT CARE AND MAINTENANCE CHASSIS: Number o[...]

Page 30 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex natur e of the transmission and the number of special tools r equired for service, adjustments should be entrusted to your dealer . Ther e are a number of simple owner service items which gr eatly influence the per formance of the drive system. 1. F ront and r ear tires must be inflated to p[...]

Page 31 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11 X 4.00 X 5 16-21 lbs. PSI Rear Tires 18 X 9.50 X 8 8-14 lbs. PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clea[...]

Page 32 ST ANDARD SER VICE P AR TS LIST BLADES: Lo-Lift: P/N 6236 S tandard Hi-Lift: P/N 8688 BEL TS: Engine T o M ower Deck: P/N 7725 Serpentine Belt: P/N 6109 Engine T o T ransmission: P/N 2497 BRIGGS & STRA T TON FIL TER P AR T NUMBERS: Please r efer to Briggs & S tratton Engine Operators Manual for corr ect ser vice inter vals for engin[...]

Page 33 SITUATION CAUSES REMEDY Poor cut quality Ground speed too fast Reduce mowing speed Poor cut quality Incorrect engine to Install correct belt P/N 7725 mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as required Poor cut quality Un-level mower deck Refer[...]

Page 34 SITU A TION CA USES REMED Y M ower pulls to one Driv e adjustment Consult your dealer for r epair side or the other P oor driving Operation of mo wer Review operators section performance of owners manual DRIVE SYSTEM: TR OUBLESHOO TING[...]

Page 35 ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not Circuit breaker Push button to reset turn engine over disengaged Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low Wrong battery installed in mo[...]

Page 36 NOTES[...]

DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM O WNER INFORMA TION DATE OIL CHANGED: DATE ENGINE TUNED: DM- Address Name DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117[...]

Dixon ® and ZTR ® are registered trademarks of Dixon Industries, Inc. 4000Series 4423 Part No. 1856-0599 DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproduc[...]