Dixon 965882401 manual

Operator Manual SPEEDZTR 44 / 965981001 SPEEDZTR 46 / 965882001 SPEEDZTR 54 / 965882101 SPEEDZTR 36 / 965882201 SPEEDZTR 44 / 965882301 SPEEDZTR 48 / 965882401 Please read the operator ’s manual carefully and make sure you understand the instructions before using the machine.[...]

©2008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A. In order to implement improvements, specications and designs can be altered without prior notication. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty[...]

T ABLE OF CONTENTS INTRODUCTION .......................................................5 Driving and T ransport on Public Roads .................5 T owing ...................................................................5 Operating ...............................................................5 Good Service ......................................[...]

W ARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower . Each person operating the mower must be of sound mind and body and must not be under the in[...]

DIXON -5 INTRODUCTION Congratulations Thank you for purchasing a Dixon ride-on mower . This machine is built for superior efciency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance. This manual is a v[...]

6- DIXON INTRODUCTION Good Service Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer . See the certicate in the Service Journ[...]

DIXON -7 SYMBOLS AND DECALS These symbols are found on the machine and in the operator ’s manual. Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions given in the manual. Used in this publication[...]

8- DIXON SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator ’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of ngers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for oth[...]

DIXON -9 SAFETY Safety Instructions These instructions are for your safety . Read them carefully . IMPORT ANT : THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OBJECTS. F AILURE TO OBSER VE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. General Operation Read, understand, and follow all ins[...]

SAFETY 10- DIXON 801 1-520 Never take passengers W ARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer , birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. W a[...]

DIXON -1 1 SAFETY 801 1-670a Personal protective equipment 6003-004 Mow up and down, not side to side W ARNING! Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes. W ARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective eq[...]

SAFETY 12- DIXON 801 1-509 Be extra cautious when driving on slopes 801 1-517 Never allow children to operate the machine 801 1-518 Keep children away from work area Children T ragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity . Never assume that c[...]

DIXON -13 SAFETY Safe Handling of Gasoline T o avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and • other sources of ignition. Use only approved gasoline container . • Never remove gas cap or add fuel with t[...]

SAFETY 14- DIXON 801 1-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition. Never tamper with safety devices. Check their • proper operation regularly . Keep machine free of grass, leaves, or other ?[...]

DIXON -15 SAFETY Do not change the settings of governors and avoid • running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components. Sparking can occur when working with the battery • and the heavy cables of the starter circuit. This can cause battery explosion, re or eye injury . [...]

SAFETY 16- DIXON 801 1-514 Regularly clean deck The blades are sharp and can cause cuts and • gashes. Wrap the blades or use protective gloves when handling them. Check the parking brake’s functionality • regularly . Adjust and service as necessary . The mulch blades should only be used in • familiar areas when higher quality mowing is desi[...]

CONTROLS DIXON -17 This operator ’s manual describes the Dixon Zero T urn Rider . The rider is tted with a Briggs & Stratton, Kawasaki or Kohler four-stroke overhead valve engine developing 17 - 24 horse power . Motion Control Levers 1. Lift Lever 2. Choke Control 3. Throttle 4. Blade Switch 5. Ignition Switch 6. Seat Adjustment Lever 7. B[...]

CONTROLS 18- DIXON Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. When both controls are in the n[...]

CONTROLS DIXON -19 Seat Adjustment Lever The seat can be adjusted lengthways. Release levers are located at the lower front right, or on the right side—depending on model. When making adjustments, sit on the seat. Slide the lever and maneuver seat to appropriate placement and release lever . IMPORT ANT INFORMA TION Before pushing or towing tracto[...]

CONTROLS 20- DIXON Fuel T ank The machine has one fuel tank, just behind the seat. The tank capacity is 4.5 gallons (17 liters). The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also T echnical Data concerning ethanol fuel. Methanol fuel is not allowed. When ope[...]

CONTROLS DIXON -21 Ignition Switch The ignition key is placed on the driver ’s panel and is used to start and stop the engine. IMPORT ANT INFORMA TION Do not run the starter for more than ve seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8050-817-1 Ignition Switch 8050-817-1 Choke control 8050-817-1 Thr[...]

CONTROLS 22- DIXON 8050-825 Cut height lift lever IMPORT ANT INFORMA TION In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi (1 bar). IMPORT ANT INFORMA TION Always use the high position to transport. Cutting Height Adjuster T o set the desired deck cutting height, press the release [...]

CONTROLS DIXON -23 Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are at pin fuses of the same type used in automobiles. There are two fuses with ratings and functions: 20 Amp Primary fuse 7.5 Amp Mower deck coupling Fuel Shut Off V alve The fuel shut off valve is located at the [...]

OPERA TION 24- DIXON Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. T raining Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its o[...]

OPERA TION DIXON -25 Before Starting Read the sections Safety Instructions and • Controls before starting the machine. Perform the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section). Check that there is sufcient fuel in the fuel • tank. Adjust the seat to the desired position. • The following condit[...]

OPERA TION 26- DIXON Move the steering controls outward to the locked (outer) neutral position. 8050-817-1 Set the throttle Move the throttle to the middle position. If the engine is cold, pull the choke control knob up. 8061-020 Place controls in neutral position 8050-817-1 Set the choke control[...]

OPERA TION DIXON -27 Press in and turn the ignition key to the start position. When the engine starts, immediately release the ignition key back to the run position. 8050-781 Return to run position 8050-818-1 Set the engine speed W ARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer , birth def[...]

OPERA TION 28- DIXON W ARNING! Lead-acid batteries generate explosive gases. Keep sparks, ame and smoking materials away from batteries. Always wear eye protection when around batteries. Weak Battery If your battery is too weak to start the engine, it should be recharged. (See “Battery” in the Maintenance Section.) If “jumper cables” are[...]

OPERA TION DIXON -29 Running Release the parking brake by moving the lever 1. downward. Y our mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without rst setting the parking brake will shut off the engine. Move the steering controls to the neutral 2. position (N). IMPO[...]

OPERA TION 30- DIXON Engage the mower deck by pulling out the 6. blade switch. Move throttle control to full throttle (not choke). 7. The machine’s speed and direction are continuously variable using the two steering controls. When both controls are in the neutral position, the machine stands still. By moving both controls an equal amount forward[...]

OPERA TION DIXON -31 Mowing Tips Observe and ag rocks and other xed • objects to avoid collisions. Begin with a high cutting height and reduce it • until the desired mowing result is attained. The average lawn should be cut to 2½” (64 mm) during the cool season and over 3” (76 mm) during the hot months. For healthier and better looki[...]

OPERA TION 32- DIXON Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing the • blade switch. IMPORT ANT INFORMA TION Lea[...]

OPERA TION DIXON -33 Move the steering controls outward. • W ARNING! Make no adjustments without: the engine stopped • the ignition key removed • the parking brake activated • 8061-020 Place controls in neutral position Manual T ransport When pushing or pulling the mower , engage the EZT (Integrated Zeroturn T ransaxle) bypass linkages. The[...]

34- DIXON MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible conditio[...]

DIXON -35 MAINTENANCE W ARNING! Before performing any service or adjustment checklist Engage the parking brake. • Place the Blade-switch in the disengaged position. • T urn the ignition switch to “OFF” position and remove the key . • Make sure the blades and all moving parts have completely stopped. • Disconnect the spark plug wire from[...]

36- DIXON MAINTENANCE Battery Y our mower is equipped with a maintenance free battery and does not need servicing. However , periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and terminals clean. • Keep battery bolts tight. • See charge for charging times. • Cleaning battery and termin[...]

DIXON -37 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance. For recommended spark plug, see T echnical Data. Remove the ignition cable boot and clean 1. around the spark plug. Remove the spark plug with a spark plug 2. socket wrench. Check the spark plug. Replace the spa[...]

38- DIXON MAINTENANCE Engine Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full th[...]

DIXON -39 MAINTENANCE Air Filter If the engine seems weak or runs unevenly , the air lter may be clogged. If run with a dirty air lter , the spark plugs can become fouled, disrupting operation. For this reason, it is important to replace the air lter regularly (see the heading Maintenance Schedule for the proper service interval). Kawasaki[...]

40- DIXON MAINTENANCE Kohler Engine These engines are equipped with a replaceable, high density paper air cleaner element. Some engines are also equipped with an oiled, foam precleaner surrounding the paper element. Check the air cleaner daily or before starting the engine. Check for a buildup of dirt and debris around the air cleaner system. Keep [...]

DIXON -41 MAINTENANCE 8009-406 Pull up on handle IMPORT ANT INFORMA TION Do not use compressed air to clean the air lter . Filter should be assembled dry and not be oiled. Briggs & Stratton Engine - 19 HP Pull up the handle on the air lter cover . 1. Unhook and turn towards the engine to remove. Clean the area around the lter element t[...]

42- DIXON MAINTENANCE IMPORT ANT INFORMA TION Operating the engine with loose or damaged air cleaner components could allow unltered air into the engine causing premature wear and failure. 8009-408 Remove precleaner Carefully lift out the precleaner from the fan 4. housing. Clean the fan housing so debris does not fall into the carburetor . Inst[...]

DIXON -43 MAINTENANCE Briggs & Stratton Engine - 22 HP Loosen screws and remove air lter cover . 1. Remove the lter cartridge by pulling upwards 2. along the outside edge. IMPORT ANT INFORMA TION Operating the engine with loose or damaged air cleaner components could allow unltered air into the engine causing premature wear and failure[...]

44- DIXON MAINTENANCE Fuel Filter Replace the line-mounted fuel lter every 100 hours (once per season) or more regularly if it is clogged. Replace the lter as follows: Move the hose clamps away from the lter . 1. Use at-nosed pliers. Pull the lter loose from the hose ends. 2. Push the new lter into the hose ends. Position 3. the ?[...]

DIXON -45 MAINTENANCE W ARNING! The machine must be standing absolutely still when the park brake is engaged. Visually check that no damage is found on the lever , linages, or switch belonging to the parking brake. Perform a stand still test and check that there is a braking action. T o adjust the parking brake, contact the Dixon service workshop. [...]

46- DIXON MAINTENANCE Pump Belt Replacing EZT (E-Series Zeroturn T ransaxle) belt Park the mower on a level surface. Engage the parking brake. EZT belt removal NOTE: Be careful not to damage the fan blades on the EZT´s as this can affect cooling or damage the EZT´s Remove the deck belt (see Deck Belt Removal • in this section of the manual). Cr[...]

DIXON -47 MAINTENANCE Blade replacement Remove blade bolt by turning counte rclockwise. 1. Install new or resharpened blade with stamped 2. “GRASS SIDE” facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing. Install and tighten blade bolt securely . 3. T orque blade bolt to 90 ft/lbs (122 Nm). 4. IMPORT ANT INF[...]

48- DIXON MAINTENANCE Adjusting the Mower Deck Deck Leveling Adjust the deck while the mower is on a level surface. Make sure the tires are inated to the correct pressure. See “T echnical Data” under T ransmission. If tires are under or over inated, the deck cannot be properly adjusted. The deck should be adjusted slightly higher in the r[...]

DIXON -49 MAINTENANCE Anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. IMPORT ANT INFORMA TION Adjust ant[...]

50- DIXON MAINTENANCE Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularl[...]

DIXON -51 LUBRICA TION Lubrication Schedule General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be lled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease. For daily use, the machine should be lubricated[...]

52- DIXON LUBRICA TION Front Wheel Mount Lubricate with a grease gun, one zerk for each wheel mount, until the grease is forced out. Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies) usually maintains a good quality . Front Wheel Bearings Lubricate with a grease gun, one zerk for each set of wheel be[...]

DIXON -53 LUBRICA TION IMPORT ANT INFORMA TION Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. A void skin contact; wash with soap and water in case of spills. Engine Oil Engine Oil Filter Drain the engine oil in accordance wit[...]

54- DIXON LUBRICA TION 8009-159 The dipstick markings Changing the Engine Oil The engine oil should be changed for the rst time after 5-8 hours of operation. Thereafter , it should be changed every 50 hours. The oil drain valve is located on the left side of the unit, below the oil lter . Place the machine on a at surface. • Place a cont[...]

DIXON -55 TROUBLE SHOOTING Problem Cause Engine will not start Blade switch is engaged. • Steering controls are not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. • Fuel supply is closed or the shutoff valve for the fuel tank is in • the wrong position Cl[...]

56- DIXON TROUBLE SHOOTING Problem Cause Engine overheats Clogged air intake or cooling ns • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • T oo little or no oil in the engine • Contamination in the carburetor or fuel line. • Fouled spark plugs • Battery not charging Poor contact of the batt[...]

DIXON -57 ST ORAGE Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function. Fuel stabilizers are an acceptable op[...]

58- DIXON SCHEMA TIC SOLENOID RIGHT MOTION CONTROL LEVER LEFT MOTION CONTROL LEVER SEA T SW . ELECTRIC CL UTCH ENGINE GROUND PTO SW . 7.5 AMP HOURMETER AC CESSO RY OUTLET 20 AMP TO ENGINE PIGT AIL KEY SWITCH POSITIONS POSITION 1 - OFF POSITION 2 - RUN1 POSITION 3 - RUN2 POSITION 4 - ST ART YEL BRN BRN YEL BRAKE SW . BLU BRN BRN PUR BRN GRY GRN BLK [...]

DIXON -59 TECHNICAL DA T A Accessories Collection system HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specic torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm ¼ 9 12 13 18 5 /16 18 24 28 38 24 33 3[...]

60- DIXON TECHNICAL DA T A SPEEDZTR 44 / 965981001 SZ4619 / 965882001 Engine Manufacturer Kawasaki Briggs & Stratton T ype FH541V Intek Power 17 hp* 19.5 hp* Lubrication Pressure with oil lter Pressure with oil lter Oil capacity excluding lter 1.8 qt (1.7 liters) 1.34 qts (1.27 liters) Oil capacity including lter 1.9 qt (1.8 liters)[...]

DIXON -61 TECHNICAL DA T A ZTR 44 / 965981001 SZ4619 / 965882001 Equipment Cutting width 44" / 1 1 1.8 cm 46" / 1 16.8 Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm Uncut circle 0 0 Number of blades 2 3 Blade length 14.97" / 38.02 22.73" / 57.73 Nose rollers No No Sprung seat Standa[...]

62- DIXON TECHNICAL DA T A SZ5422 / 965882101 ZTR 36 / 965882201 Engine Manufacturer Briggs & Stratton Briggs & Stratton T ype ELS Intek Power 22 hp* 19.5 hp* Lubrication Pressure with oil lter Pressure with oil lter Oil capacity excluding lter 1.78 qt (1.68 liters) 1.34 qts (1.27 liters) Oil capacity including lter 2 qt (1.89 l[...]

DIXON -63 TECHNICAL DA T A SZ5422 / 965882101 ZTR 36 / 965882201 Equipment Cutting width 54" 36" Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm Uncut circle 0 0 Number of blades 2 2 Blade length 18.25" 18.5" Nose rollers No No Sprung seat Standard Standard Hinged armrests No Y es Bla[...]

64- DIXON TECHNICAL DA T A ZTR 44 / 965882301 ZTR 48 / 965882401 Engine Manufacturer Briggs & Stratton Kohler T ype Intek Courage Power 19.5 hp* 24 hp* Lubrication Pressure with oil lter Pressure with oil lter Oil capacity excluding lter 1.34 qts (1.27 liters) Oil capacity including lter 1.46 qt (1.35 liters) 1.6 qt (1.5 liters) Eng[...]

DIXON -65 TECHNICAL DA T A ZTR 44 / 965882301 ZTR 48 / 965882401 Equipment Cutting width 44" 48" Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm Uncut circle 0 0 Number of blades 3 2 Blade length 14.97" 16.25" Nose rollers No Y es Michigan seat Standard Standard Hinged armrests Y es Y[...]

66- DIXON CONFORMITY CERTIFICA TES USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulll the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certicates can also be supplied w[...]

DIXON -67 W ARRANTY DIXON W ARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MA TERIAL AND WORKMANSHIP FOR THE PERIODS SET FOR TH BELOW . THE SOLE REMEDY UNDER THIS W ARRANTY IS REPLACEMENT OR REP AIR OF P ARTS INCLUDING LABOR COSTS. THIS W ARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMIT A TIONS: RESIDENTIAL WARRANTY (used only at owner ’s prim[...]

68- DIXON SER VICE JOURNAL Action Date, mtr reading, stamp, sign Delivery Service Charge the battery . 1. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 2. Mount the steering controls in the normal position. 3. Connect the contact box to the cable for the seat’s 4. safety switch. Check that the right amount of oil is in the engine. 5. [...]

DIXON -69 SER VICE JOURNAL Action Date, mtr reading, stamp, sign After the First 5-8 Hours 1. Change engine oil.[...]

70- DIXON SER VICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service 1. Check the fuel pump’s air lter . 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Check battery with cables. 5. Lubricate according to lubrication chart. 6. Check/clean the engine’s cooling air intake. 7. Clean the air cleaner ’s[...]

DIXON -71 SER VICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner ’s lter cartridge (paper lter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Lubricate according to lubrication chart. 5. Check/adjust the parking brake.[...]

72- DIXON SER VICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil lter . 4. Clean/replace the spark plugs. 5. Replace the fuel lter . 6. Clean the cooling ns on the engine and transmission. 7. Check V -belts. 8. Check tighten caster whe[...]

DIXON -73 SER VICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Check/adjust the mower deck. 6. Clean the combustion chamb[...]

74- DIXON SER VICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Y ear 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner ’s pre-lter (foam) (300 hours). 3. Replace the air lter ’s paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the engine oil lter (100 hours). 6. Check[...]

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