Dixon 965884601 manual

Operator Manual KODIAK SE 5223 V AN / 965871801 KODIAK SE 6125 KOH / 965871802 KODIAK SE 5223 V AN BF / 965884601 KODIAK SE 6125 KOH BF / 965884701 Please read the operator ’s manual carefully and make sure you understand the instructions before using the machine.[...]

©2008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.[...]

CONTENTS English - 3 INTRODUCTION ............................................................... 5 Driving and T ransport on Public Roads ...................... 5 T owing......................................................................... 5 Operating .................................................................... 5 Good Service .........[...]

W ARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower . Each person operating the mower must be of sound mind and body and must not be under the in[...]

INTRODUCTION Dixon- 5 Congratulations Thank you for purchasing a Dixon ride-on mower . This machine is built for superior efciency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance. This manual is a v[...]

INTRODUCTION 6 -Dixon Good Service Dixon’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer . See the certica[...]

SYMBOLS AND DECALS Dixon- 7 These symbols are found on the machine and in the operator ’s manual. Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions given in the manual. Used in this publication[...]

SYMBOLS AND DECALS 8 -Dixon Read Shut off engine and Keep a safe Use on slopes No passengers Operator ’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of ngers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for oth[...]

SAFETY Dixon -9 Safety Instructions These instructions are for your safety . Read them carefully . IMPORT ANT : THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OBJECTS. F AILURE T O OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. General Operation Read, understand, and follow all ins[...]

SAFETY 10 -Dixon 801 1-520 Never take passengers Do not operate the machine while under the 14. inuence of alcohol or drugs. W atch for trafc when operating near or 15. crossing roadways. Use extra care when loading or unloading the 16. machine into a trailer or truck. Always wear eye protection when operating 17. machine. Data indicates that[...]

SAFETY Dixon -1 1 Personal Safety Equipment 801 1-670a Personal protective equipment 6003-004 Mow up and down, not side to side Make sure that you have rst aid equipment • close at hand when using the machine. Never use the machine when barefoot. • Always wear protective shoes or boots, • preferably with steel toe caps. Always wear approve[...]

SAFETY 12 -Dixon 801 1-509 Be extra cautious when driving on slopes 801 1-517 Never allow children to operate the machine 801 1-518 Keep children away from work area Do not try to stabilize the machine by putting • your foot on the ground. Do not mow near drop-offs, ditches, or • embankments. The machine could suddenly roll over if a wheel is o[...]

SAFETY Dixon -13 Safe Handling of Gasoline T o avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and • other sources of ignition. Use only approved gasoline container . • Never remove gas cap or add fuel with t[...]

SAFETY 14 -Dixon 801 1-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition. Never tamper with safety devices. Check their • proper operation regularly . Keep machine free of grass, leaves, or other ?[...]

SAFETY Dixon -15 Ensure that nuts and bolts, especially the • fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition. Do not modify safety equipment. Check • regularly to be sure it works properly . The machine must not be driven with defective or unmounted protective plates, prote[...]

SAFETY 16 -Dixon IMPORT ANT INFORMA TION The parking brake is not sufcient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over . The blades are sharp and can cause cuts and • gashes. Wrap the blades or us[...]

SAFETY Dixon -17 Rollover Protection system (ROPS) The ROPS increases the basic weight of the unit by 88 lbs / 40 kg. The ROPS is an accessory . Do not use ROPS as a lifting, attaching or • anchoring point. Do not use ROPS for wrecking or towing. • Do not exceed Max GVW: 2822 lbs/1283 kg. • Read machine operator´s manual before each • use.[...]

CONTROLS 18 -Dixon This operator ’s manual describes the Dixon Zero T urn Rider . The rider is tted with either a Kohler or Briggs & Stratton four-stroke overhead valve engine developing 23-25 horse power*. Control Locations Motion control levers 1. Parking brake 2. Throttle control 3. Blade switch 4. Ignition switch 5. Choke control 6. 1 [...]

CONTROLS Dixon- 19 8050-827 Steering controls Steering Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. Wh[...]

CONTROLS 20 -Dixon Parking Brake 8061-019 Parking brake released IMPORT ANT INFORMA TION The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. Release the parking brake before moving the mower . Blade Switch In order to engage the mower deck, pull the knob out; the mower blades are[...]

CONTROLS Dixon- 21 8061-017 Choke control Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine. Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are at pin fuses of the same type used in automobiles. There are two fuses with ratin[...]

CONTROLS 22 -Dixon Fuel T ank Read the safety instructions before refueling. The machine has two fuel tanks, just behind the seat. Each tank capacity is 5.7 gallons (22 liters). Make sure the fuel caps are properly tightened and the cap gaskets are not damaged. The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmen[...]

CONTROLS Dixon- 23 Fuel Shut Off V alve The fuel shut off valve is located at the left rear of the seat. The valve is of f when the handle tab is turned perpendicular to the fuel line. 801 1-419 Fuel shut off valve in the CLOSED position Cutting Height Adjuster The deck cutting height is obtained by pressing the foot pedal forward to lift the deck.[...]

CONTROLS 24 -Dixon Seat Adjustment Lever The seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward. 801 1-441 Lengthways adjustment Hour Meter The hour meter displays the total operating time[...]

OPERA TION Dixon- 25 Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. T raining Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its o[...]

OPERA TION 26 -Dixon Before Starting Read the sections Safety Instructions and • Controls before starting the machine. Perform the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section). Check that there is sufcient fuel in the fuel • tank. Adjust the seat to the desired position. • The following condit[...]

OPERA TION Dixon- 27 Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. 8061-020 Place controls in neutral position If the engine is cold, the choke lever should be pushed to the ON position. 8061-017 Set the throttle 8061-017 Set the choke control W ARNING! Engine exhaust and certai[...]

OPERA TION 28 -Dixon 801 1-642 Jumper cable connection IMPORT ANT INFORMA TION Y our mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. Do not use your mower to start other vehicles. Weak Battery If your battery is too weak to start the engine, it should be recharged. (See ?[...]

OPERA TION Dixon- 29 Running Release the parking brake by moving the lever 1. downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without rst setting the parking brake will shut off the engine. Move the steering controls to the neutral 2. position (N). [...]

OPERA TION 30 -Dixon Operating On Hills Read the Safety Instructions “Driving on Slopes” in the “Safety Instructions”. The slowest speed possible should be used • before starting up or down hills. Avoid stopping or changing speed on hills. • If stopping is absolutely necessary , pull drive • levers into the neutral position and push t[...]

OPERA TION Dixon- 31 Mowing Tips Observe and ag rocks and other xed objects • to avoid collisions. Begin with a high cutting height and reduce it • until the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot months. For healthier and better[...]

OPERA TION 32 -Dixon IMPORT ANT INFORMA TION Leaving the ignition switch in any other position than “OFF” will cause the battery to be discharged. Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as th[...]

OPERA TION Dixon- 33 English - 33 Manually Moving Unit Pump release valves Pump release valves are located at the front and rear of the pump. They are used to release the system so the machine may be moved by hand when not running. T ilt seat forward to gain access to the pump. The rear bypass valve sits directly opposite the front valve, below the[...]

MAINTENANCE 34 -Dixon Check the parking brake ● Check the engine’s oil level (every refueling) ● Check the safety system ● Check for fuel and oil leakages ♦ Check/clean the engine’s cooling air intake ● Check the mower deck ● Check for loose hardware (screws, nuts) ● Clean under the mower deck ● Start the engine and blades, list[...]

MAINTENANCE Dixon- 35 W ARNING! Before performing any service or adjustment checklist • Engage the parking brake. • Place the Blade-switch in the disengaged position. • T urn the ignition switch to “OFF” position and remove the key . • Make sure the blades and all moving parts have completely stopped. • Disconnect the spark plug wire [...]

MAINTENANCE 36 -Dixon Battery Y our mower is equipped with a maintenance free battery and does not need servicing. However , periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 amperes for 1 hour IMPORT ANT INFORMA TIO[...]

MAINTENANCE Dixon- 37 Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. For recommended spark plugs, see T echnical Data. Remove the ignition cable boot and clean 1. around the spark plug. Remove the spark plug with a spark plug 2. socket wrench. Check the spark plug. Replace the sp[...]

MAINTENANCE 38 -Dixon Engine Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. The cooling air intakes rotates when the engine is running. Keep ngers away . Throttle Cable Check that the engine r[...]

IMPORT ANT INFORMA TION Do not use compressed air to clean the air lter . Filter should be assembled dry and not be oiled. Air Filter Heavy Duty Air Filter If the engine seems weak or runs unevenly , the air lter may be clogged. If running with a dirty air lter , the spark plugs can become fouled. For this reason, it is important to replac[...]

MAINTENANCE 40 -Dixon Fuel Filter Replace the line-mounted fuel lter every 100 hours (once per season) or more regularly if it is clogged. Replace the lter as follows: Move the hose clamps away from the lter . 1. Use at-nosed pliers. Pull the lter loose from the hose ends. 2. Push the new lter into the hose ends. Position 3. the ?[...]

MAINTENANCE Dixon- 41 Parking Brake Visually check that no damage is found on the lever , cables, or switch belonging to the parking brake. Perform a standstill test and check that there is sufcient braking action. T o adjust the parking brake, contact the Dixon service workshop. IMPORT ANT INFORMA TION The machine must be absolutely standing st[...]

MAINTENANCE 42 -Dixon V -belts Check every 100 hours of operation. Check for severe cracking and large nicks. NOTE: The belt will show some small cracks in normal operation. The belts are not adjustable. Replace belts if they begin to slip from wear . Deck Belt Park on a level surface. Apply parking brake. 1. Lower the deck into the lowest cutting [...]

MAINTENANCE Dixon- 43 Pump Belt Replacing pump belt Park the mower on a level surface. Engage the parking brake. Belt removal Remove the deck belt (see Deck Belt 1. Removal in this section of the manual). Create slack in the belt by removing the 2. spring on the pump idler arm. The belt should now be able to be removed 3. from the engine pulley and[...]

MAINTENANCE 44 -Dixon Blade replacement • Remove blade bolt by turning counterclockwise. • Install new or resharpened blade with stamped “GRASS SIDE” facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing. • Install and tighten blade bolt securely . • T orque blade bolt to 90 ft/lbs (122 Nm). IMPORT ANT [...]

MAINTENANCE Dixon- 45 Adjusting the Mower Deck Leveling deck Adjust the deck while the mower is on a level surface. Make sure the tires are inated to the correct pressure. See “T echnical Data” under T ransmission. If tires are under or over inated, you cannot properly adjust your deck. Four slots control the height and pitch of the mower[...]

MAINTENANCE 46 -Dixon Anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. IMPORT ANT INFORMA TION Adjust ant[...]

MAINTENANCE Dixon- 47 Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularl[...]

LUBRICA TION 48 -Dixon General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be lled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease. For daily use, the machine should be lubricated twice weekly . 12/12[...]

LUBRICA TION Dixon- 49 Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Ret the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly . If a cable binds, it can disrupt operation. If a cable binds, remove the cable and hang[...]

LUBRICA TION 50 -Dixon IMPORT ANT INFORMA TION Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. A void skin contact; wash with soap and water in case of spills. Engine Oil Engine Oil Filter Drain the engine oil in accordance wit[...]

LUBRICA TION Dixon- 51 Engine Oil Levels 801 1-500 Remove the dipstick 8009-159 The dipstick markings W ARNING! Engine oil can be very hot if it is drained directly after stopping the engine. Allow the engine to cool to a safe temperature before draining. Check the oil level in the engine when the machine • is standing level and the engine is sto[...]

LUBRICA TION 52 -Dixon Hydraulic Pump Fluid Change This transaxle is designed with an external lter for ease of maintenance. T o ensure constant uid quality levels and longer life an oil lter change interval of every 200 hours is recommended. The following procedure can be performed with the pump installed in the vehicle, and the vehicle o[...]

TROUBLESHOOTING Dixon- 53 Problem Cause Engine will not start Blade switch is engaged. • Steering controls are not locked in the neutral position • Driver is not sitting in the driver ’s seat • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. • Fuel supply is closed or the shutoff valve [...]

TROUBLESHOOTING 54 -Dixon Problem Cause Engine overheats Clogged air intake or cooling ns • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • T oo little or no oil in the engine • Contamination in the carburetor or fuel line. • Fouled spark plugs • Battery not charging Poor contact of the batte[...]

Dixon- 55 ST ORAGE Dixon- 55 Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function. Fuel stabilizers are an acc[...]

SCHEMA TICS 56 -Dixon[...]

TECHNICAL DA T A Dixon- 57 *As rated by the engine manufacturer . 965871801 / 965884601 965871802 / 965884701 Engine Manufacturer Briggs & Stratton Kohler T ype V anguard Courage Pro Power 23 hp* 25 hp* Lubrication Pressure with oil lter Pressure with oil lter Oil capacity excluding lter 1.6 qt / 1.5 liter 1.6 qt / 1.5 liter Oil capaci[...]

TECHNICAL DA T A 58 -Dixon 965871801 / 965884601 965 871802 / 965884701 Frame Cutting Widthr 52" / 127cm 61" / 156cm Cutting Height 1.5 - 5" / 3.8 - 12.7 cm 1.5 - 5" / 3.8 - 12.7 cm Uncut Circle 0 0 Number of Blades 3 3 Blade Length 18" / 45.7 cm 21" / 53.3 cm Nose Rollers No No Sprung Seat Standard Standard Hinged Arm[...]

TECHNICAL DA T A Dixon- 59 Accessories Collection system T orque Specications Engine crankshaft bolt 50 ft/lb (67 Nm) 1. Deck pulley bolts 150 ft/lb (203 Nm) 2. Lug nuts 75 ft/lb (100 Nm) 3. Blade bolt 90 ft/lb (122 Nm) 4. Standard ¼" fasteners 9 ft/lb (12 Nm) 5. Standard 6. 5 / 16 " fasteners 18 ft/lb (25 Nm) Standard 7. 3 / 8 "[...]

60 -Dixon CONFORMITY CERTIFICA TES USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulll the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certicates can also be supplied w[...]

Dixon- 61 SER VICE JOURNAL Action Date, mtr reading, stamp, sign Delivery Service 1. Charge the battery . □ 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). □ 3. Mount the steering controls in the normal position. □ 4. Connect the contact box to the cable for the seat’s safety switch. □ 5. Check that the right amount of oil is[...]

62 -Dixon SER VICE JOURNAL Action Date, mtr reading, stamp, sign After the First 5-8 Hours 1. Change engine oil. □[...]

Dixon- 63 SER VICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service 1. Check the engine air lter . □ 2. Sharpen/Replace mower blades if required. □ 3. Check the tire pressures. □ 4. Check battery with cables. □ 5. Lubricate according to lubrication chart. □ 6. Check/clean the engine’s cooling air intake. □ 7. Clean the[...]

64 -Dixon SER VICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. □ 2. Clean/replace the air cleaner ’s lter cartridge (paper lter) (shorter intervals for dusty operating conditions). □ 3. Change engine oil. □ 4. Lubricate according to lubrication chart. □ 5. Check/adjust the parking br[...]

Dixon- 65 SER VICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. □ 2. Perform the 50-hour service. □ 3. Change the engine oil lter . □ 4. Clean/replace the spark plugs. □ 5. Replace the fuel lter . □ 6. Check V -belts. □ 7. Check tighten caster wheel axle bolts (every 200 hours). ?[...]

66 -Dixon SER VICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Perform the 25-hour service. □ 2. Perform the 50-hour service. □ 3. Perform the 100-hour service. □ 4. Check/adjust the mower deck. □ 5. Clean the combustion chamber and grind the valve seats. □ 6. Check the engine valve clearance. □ 7. Replace the air [...]

Dixon- 67 SER VICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Y ear 1. Clean the engine’s cooling air intake (25 hours). □ 2. Replace the air cleaner ’s pre-lter (foam) (300 hours). □ 3. Replace the air lter ’s paper cartridge. □ 4. Change the engine oil (50 hours). □ 5. Replace the engine oil lter (100 [...]

68 -Dixon SER VICE JOURNAL Action Date, mtr reading, stamp, sign[...]

Dixon- 69 SER VICE JOURNAL Action Date, mtr reading, stamp, sign[...]

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P/N 1 15 126526 IR 08/16/08[...]