Dixon ZTR 6601 manual

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IMPORTANT - READ CAREFULLY The Dixon^ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual car efully and become completely familiar with the controls. The information in this operator&[...]

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RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DE ATH The most common causes of injury to the operator or bystander... SAFETY Page 1[...]

SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not [...]

SAFETY This cutting mower is capable of amputating hands and feet , and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow respon sible adults, who are famil[...]

SAFETY SLOPE OPERATION: Slopes are a major factor related to loss - of - control and tip - over accidents, which can result in severe injury or death . All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as[...]

SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mow ing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adul[...]

SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building[...]

DIXON LIMITED WARRANTY POLICY -- HYDRO - GEAR MODELS This war ranty policy applies to all HydroGear mowers or any 50" model, purchased on or after March 1 , 1990 . WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers used for residentia l homeowner applications [...]

SPECIFICATIONS Model ZTR 6601 CHASSIS: 11 GA - rectan gular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Economically designe d for operator comfort by use of high densi[...]

SEAT ADJUSTMENT INSTRUCTIONS 1. Place parking brake in ON position. (Pull brake lever up) 2. R aise and push seat assembly and upper body rearward. 3. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backward to desired position. 4. Re - tighten front seat adjustment knobs, P/N 3978. DO NOT operate mower without se at adj[...]

CONTROLS Page 10[...]

CONTROLS PARKING BRAKE: The parking brake used on the Model ZTR 6601 is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION Engage parking brake before starting engine. Do not leave engine running for extended periods of time without the parking brake engaged. Damage to the drive s[...]

TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of th[...]

CONTROLS BLAD E DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on and off". CIRCUIT BREAKER: Located on control panel, on operator's right. Protection of the electrical system is by (1)[...]

OPERATION INSTR UCTIONS The safe and successful operation of the Model ZTR 6601 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower w ithout complete knowledge of all controls and their functions. During initial[...]

OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: a. With electric blade drive switch turned ON and parking brake in the ON position, engine should not turn over or attempt to start whe[...]

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Push choke control lever fully forward. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to "Start" position. When engine starts, , release ignition key. Key will return to "Run" position. 4. Once engine starts to warm up, slowly move chok[...]

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2 . Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control lever to wide open or maximum setting for actual[...]

OPERATION INSTRUCTIONS In order to achieve optimum cutting performance, please read and follow the tips listed below. Additional informat ion can be found in the t roubleshooting guide on Page 35. Be sure that deflector is properly installed on the discharge chute. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To C[...]

CARE AND MAINTENANCE This portion of the Model ZTR 6601 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mowe[...]

CARE AND M AINTENANCE CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade . NOTE: Be sure blade is centered on pilot be fore tightening bolt to 60 ft. l bs. torqu[...]

CARE AND MAINTENANCE BELT TENSION ENGINE TO MOWER DECK BELT: P/N 9758 No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch and actual operation of the mower deck. NOTE: Eng[...]

CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: Number of grease zerks used: (11) LOCATIONS: (1) each mower deck carriage wheel caster and each wheel hub (1) each mower d[...]

CARE AND MAINTENANCE REAR WHEELS: The rear wheels of the Model ZTR 6601 are of an "offset" center design to both compliment the articulation of the mowing deck and to provide stability when mowing on sloped ground. Slopes are a major factor related to loss - of - control and tip - over accidents, which can result in severe injury or death[...]

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CARE AND MAINTENANCE LUBRICATION DRIVE SYSTEM: The gears in the HydroGear gearbox are permanently lubricated using a special grease which completely eliminates the need for any type of maintenance. The HydroGear BDU - 10L Series 70 hydrostatic transmissions are serviced with any high quality 10W30 motor oil. The oil is filtered by a 10 micron oil f[...]

CARE AND MAINTENANCE HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of t he engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. 3. Push t[...]

CARE AND MAINTENANCE DECK LEVELING AND HEIGHT ADJUSTING PROCEDURE 1. O n the right side of the machine, the tie bar between the lift arms should be adjusted so there is 20 - 1/2" between clevis eyes. If adjustment is necessary, loosen jam nuts on both ends of the bar, and turn bar by hand until 20 - 1/2" dimension is achieved. Tighten jam[...]

C ARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Adjustment of the drive system is limited to the actual function of the hydrostatic transmissions as outlined below. T - BOX TO HYDROSTAT BELT ADJUSTMENT: Tighten the (2) J - bolts on the T - box mounting pla te until each belt has 1/8th to 1/4th of an inch free play or movement at a mid - point betwe[...]

CARE AND MAINTENANCE PARKING BRAKE CABLE ADJUSTMENT: Position parking brake lever in the off or disengaged position. T his will allow the belt idler used on the engine to T - box to swing fully and apply tension to the belt. At this time, check that the cable which pulls the idler to a neutral position has approximately 1 - 1/2 to 2 inches of free [...]

CARE AND MAINTENANCE NEUTRALADJUSTMENT: Swing upper control levers out into the neutral slots. Raise upper body to the fully open position. Start engine and disengage parking brake. Caution should be used when releasing parking brake as mower may t end to creep or move prior to adjustment. If adjustment is required, loosen lock nuts at each end of [...]

CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENTS: Stop engine, move levers to drive position, lightly push each upper control lever forward until a resistance is felt on the lever. At this time, check that the forward lever stops on the bottom of each lever are hitting the stop blocks. If adjustment is required, loosen the lock nuts on the lev[...]

CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustme nts to extend the life of the clutch. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to repair a faulty assembly. The entire clutch [...]

CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter serv ice - 50 hours. 2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended. RECOMMENDED OIL WEIGHT: 10W30 Another alternative that will provide excellent all clim[...]

CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower . Front Tires 11X4X5 Air Pressure 16 - 21 Ibs. Rear Tires 20X11X8 Air Pressure 5 Ibs. (maximum pressure) NOTE: Check lug nuts periodically for tightness. ELECTRICAL SY STEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower p[...]

STANDARD SERVICE PARTS LIST MODEL ZTR 6601: BLADES: Hi - Lift: P/N 9383 BELTS: Engine To Mower Deck: P/N 9758 Serpentine Belt: P/N 6939 Engine To T - Box: P/N 1714 T - Box To Hydros: P/N 1765 Hydrostatic Transmission Fi lter: P/N 5565 KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequenc[...]

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of the above will generally produce a quality cut. The [...]

TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES REMEDY Mower pulls to one side or the other Drive adjustment Consult your dealer for repair Drive system will not function on either side after changing hydrostatic transmission oil and filter Incorrect oil filter installed on system Replace with correct Dixon P/N 5565 filter Consult yo ur dealer for r[...]

TROUBLE SHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult your dealer for repair Starter will not turn engine over Charge battery Dead battery Battery discharge Poor connectio ns on battery Battery water low Wrong battery installed in mower Tighten or replace a[...]

6601 T - Box/Hydro/Gearbox[...]

6601 Gearbox[...]

6601 Mower Deck[...]

6601 Chassis[...]

6601 Fuel/Hydro Tanks & Fittings[...]

6601 Body[...]

Page 44 6601 Wiring[...]

NOTES[...]

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM Name Address DM - MOWER SERIAL N UMBER DATE OIL CHANGED: DATE ENGINE TUNED:[...]

WARNING The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. D ixon and ZTR are registered trademarks of Dixon Industries, Inc. Dixon Industries, inc. A BLOUNT International, Inc. company P.O. Box 1569 Coffeyville KS 67337 0945 316 251 2000 Part No. 8946 [...]