Emerson 3-9000-744 manual

Operation Manual Part Number: 3-9000 -744, Rev. F September 2013 Dan i e l TM Split Clamp Extrac tor T ool fo r SeniorSonic TM 4-Path G a s Ultrasonic Flow Me te rs[...]

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Da n i el c us t o m er s er v i ce E-m a i l • Customer S er vice: tech.ser vice@emersonprocess.c om • Customer Suppor t: daniel.cst.suppor t@emerson.com • Asi a-P ac if ic : danielap .s uppor t@emerson.com • Europ e: Da nie lEMA.CST@EmersonProc ess.c om Location Te l e p h o n e n u m b e r Fa x n u m b e r Nor th Ame rica/Latin A merica [...]

Sign al word s and symbols u sed in this m anual Pay s pecial a tte ntion to the f ollowing signal words, saf et y aler t symbols and stateme nts : Saf ety aler t symbol This is a safety aler t symb ol. It is used to aler t you to po tential physical injur y hazards. Obey all safet y messages that follow this symbol to avoid possible injur y or dea[...]

Impor t ant sa f et y instruc tions Daniel Me asure ment and Control, Inc. (Danie l) de signs, manuf ac tures and tests products to function within spec ific c onditions. Becau se thes e products are sophisticated technical instruments, it is import ant that the owner and ope r ation personnel strictly adhere both to the inf ormation pr inted on th[...]

Product Operation Personnel: • T o prevent pe r sonal injur y , personnel must f ollow all instr uctio ns of this manual prior to and during operation of the pro duc t. • Follow all warnings, cautions, and no t ices m arked on, and supplied with, this product. • V erify that this is the c orrect instruction ma nual f o r your Daniel product. [...]

No tic e THE C ONTENTS OF THIS PUBLICA TION ARE PRESENTED FOR INF ORMA TIONAL PURPOSES ONL Y , AND WHILE EVERY EFFOR T HAS BEEN MADE T O ENS URE THEIR A CCURACY , THE Y ARE NO T T O BE C ONSTR UED AS W ARRANTIES OR GUARANTEES, EXPRE SSED OR IMPLIED , RE G ARDING THE PR ODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILIT Y . ALL SALES A[...]

W arran t y and Limit ations 1. LIMITED W ARRANT Y: S ubject to the limit ations contained in Sec tion 2 herein, Danie l Mea sureme nt & Control, Inc. (“Da niel ”) warrants tha t the licens ed firmw are e m bodied in the Goods will execute the programming instruc tions provided by Danie l, and that the Goods manufac tured by Da niel will be[...]

Operation Manual Table of Contents 3-9000-744 Rev F September 2013 Table of Contents i Co ntents Preface Danie l custome r ser vice Signal w ords and symbol s us ed in this manu al Impor tant safe t y instructions Notic e W arrant y and Limit ations Section 1: Introduction 1.1 Overview .............................................................[...]

ii Table of Contents Table of Contents Operation Manual September 2013 3-9000-744 Rev F[...]

Operation Manual List of Tables 3-9000-744 Rev F September 2013 List of Tables iii List o f T able s T able 1-1 Daniel extractor tool specifications .. ........... ........... ............ ........... .............. ........... ........... . 5 T able 3-1 Extractor tool list for T-sl ot extractable trans d ucers ............. ............ ..........[...]

iv List of Tables List of Tables Operation Manual September 2013 3-9000-744 Rev F[...]

Operation Manual List of Figures 3-9000-744 Rev F September 2013 List of Figures v List o f Figures Figure 1-1 J-mount transducer identifica tion ............. .............. ........... ........... ............ .............. ...... 1 Figure 1-2 J-mount transducer identifica tion .................. ......................... ........... ...........[...]

vi List of Figures List of Figures Operation Manual September 2013 3-9000-744 Rev F[...]

Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Overview 1 11 12 13 14 15 16 Sec tion 1: Introduc tion 1.1 Ove r view The Daniel Ultrasonic Split Cl amp Ex tractor T ool is designed for use on Daniel Se niorSonic TM 4 Path Ga s Ultra sonic Me ters only . The Danie l Ultrasonic S plit Cla mp Extractor T ool Operation Manual [...]

2 Overview Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F Figure 1-2 J-moun t transducer identification A. A. M ount identification (serial num ber , length, purchase order number and style) B. T -slot transducer holder B.[...]

Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Overview 3 Daniel Ultra sonic meters with M -mount (150 ANSI to 600 ANS I) or P-mount (900 ANS I to 1500 AN SI) T - slot transducer holde rs are not designed f or the Split Clamp Extrac tor T ool and this manual does not appl y to these mount st y les. M -m ount and P-mo unt b[...]

4 Extractor tool specifications Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F 1.2 Ex tractor tool spec ifications The Danie l Extrac tor T ool is available in two ANSI pressur e rating s, 600 and 1500. The pres sure rating is stamped on the Lubrica tor ch ambe r asse mbly flange (item M, drawing D-08248). See Appendix C [...]

Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Extractor tool specifications 5 Figure 1-5 Split clamp extractor t ool asse mbly dime nsions (inc hes) T able 1-1 Daniel extractor tool specif ications Extractor tool weight by disass embled component W eight (lbs), ANSI 600 ANSI 1500 Suitcase 52 52 Extrac tor tool valve asse [...]

6 Extractor tool pre-use and post-use inspection Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F 1.3 Ex tractor tool pre-use and post -use inspec tion Pri or to a nd af ter usin g the ex t rac to r too l, th e fo llowing inspection procedure mu st be follo wed: R ef er to drawing D -08248 Detail D ( see Appendix C ). 1. Pr[...]

Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Extractor tool pre-use and post-use inspection 7 6. Use US M Ex trac tor T ool pre-use and post -use Inspection checklist ( see A ppendix B ) to log the inspection and to report any issues found . 7. All tec hnicians who u se the extrac tor to ol mu st take and succ essfully p[...]

8 Extractor tool pre-use and post-use inspection Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F[...]

Operation Manual Section 2: Operation preparation an d part replacemen t notes 3-9000-744 Rev F September 2013 Operation preparation 9 21 Sec tion 2: Opera tion prep aration and par t r ep la cem ent n ote s 2.1 Operation preparation 1. These instruc tions refer to details and sy mb ol s id entif ie d on Dan iel Measu rement and Control drawing D-0[...]

10 Operation preparation Section 2: Operation preparation and pa rt replacement notes Operation Manual September 2013 3-9000-744 R ev F Import ant safety information SURF AC E TEMPERA TURE HAZ ARD Meter body and piping may be extremely hot or cold. W ear per sonal protective equipment when coming in contact with the meter . F ailure to do so may re[...]

Operation Manual Section 2: Operation preparation an d part replacemen t notes 3-9000-744 Rev F September 2013 Operation preparation 11 4. Oral communication mu st be established prio r to de pressurizing the line, if required. 5. Enough lighting to see the gauge is re quire d prio r to ex t rac tor too l usage. 6. Allow at l ea st eight (8) fee t [...]

12 Part replacement notes Section 2: Operation preparation and pa rt replacement notes Operation Manual September 2013 3-9000-744 R ev F 2.2 Part replacement note s 1. The foll owing instructions are f or remov al and install ation o f one transduc er asse mbly (J). Re peat the f ollowing step s for eac h transduc er ass embly re moval or installa [...]

Operation Manu al Section 3: Tool re quirements 3-9000-744 Rev F September 2013 Tool list for the extractor tool with T-slot extractable transducers 13 S e c t i o n 3 : T o o l r e q u i r em ent s 3.1 T ool list for the extractor tool with T -slot ex tractable transducers 1 Molyk ote III is a trade mark of Dow C orning Co rporatio n, U.S.A. T abl[...]

14 Tool list for the extractor tool with T-slot extractable transducers Section 3: Tool require ments Operation Manual September 2013 3-9000-744 R ev F[...]

Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 15 41 Sec t ion 4: R e moving a transduc e r a sse mbly 4.1 St eps to remo ve a transduc er assembly from a meter while the meter is under line pressure 1. Refer t [...]

16 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F 3. Ref er to Dra wing CE-21062 DET AIL “C” ( Appendix C ). a. V erify that the se al and backup seal are pr ese nt on the split cl amp end of the extrac tor to[...]

Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 17 4. Ref er to Drawing CE -21063 DET AIL “D” ( Appendix C ). a. Clean the lubricat or chamber asse mbly (M) end flange sealing fac e. Clean the extrac tor tool[...]

18 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F d. Attach ex trac tor tool piston assembly (P) to lubricator chambe r asse mbly (M) by aligning the ex trac tor tool piston as sembly (P) end bolts with the lubric[...]

Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 19 6. Ref er to Dra wing CE-21064 DET AIL “E” ( Appendix C ). a. Connec t the quick connect body (A A) on the rem a ining end of the high pr essure hose to the [...]

20 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F f. Adjust the pressure on the e xtrac tor tool piston assembly (P) to exc eed the forc e of line pre ssure ex er ted on the extrac tor rod (N). R efer to Ta b l e [...]

Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 21 i. V erif y all pressure h as been v ented from the extractor tool pist on asse mbly (P) by reading the piston pressure gauge (U). Do n ot proceed until piston p[...]

22 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F m. T o check the sealing inte grit y of the ex trac tor tool valv e as sembly (H), clos e the lubricator chambe r vent valve (R). W ait several minutes and obser v[...]

Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 23 b. Loose n all four of the lubricator ch amber cap scre ws (Z) on the lubricator chambe r assembly (M) flange from the ex tractor tool valve asse mbly (H ) flang[...]

24 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F g. Re move the transducer a ssembly (J) ( Figure 4-4 , E) from the transduc er stalk asse m bly (D) ( Figu re 4-4 , C) or , on some meters, the transduc er holder [...]

Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 25 51 Sec tion 5: Inst alling a transduce r a sse mbly 5.1 Installing a transducer assembly while the met er is under line pressure 1. Ref e r to Drawing CE -21065 DET AIL “F” [...]

26 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F d. Al ign the e x tr ac tor ro d (N ) into t he center ho le of t he p iston of th e ex t rac tor tool piston a sse mbly (P). The piston should be fully retracted inside the extrac[...]

Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 27 3. Ref e r to Drawing D-08248 ( Appendix C ). a. Connect the quick connect body (A A) on the remaining e nd of the high pressure hose to the quick connec t stem (FF) on the ultr[...]

28 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F e. Adjust the pressure on the e x trac tor tool piston asse mbly (P) to slightly exceed the force of line pressure ac ting on th e ex tra cto r rod (N). Slowly r otate the pressu r[...]

Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 29 h. V ent the pres sure of the extrac tor tool piston a ssembly (P) b y fully unscrewing (coun terc l ock wise) the adjustmen t screw of the pressure regula tor (V) until loose .[...]

30 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F 4. Ref e r to Drawing D-08248 ( Appendix C ). a. Remov e the m ete r housing quick connect ste m and the reducer if it wa s required. Return the parts to the tool kit. b. Disconnec[...]

Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 31 8. Ref er to Drawing CE -21060 DET AIL “ A” ( Appendix C ). a. U se a leak detecting fluid arou nd the joint of the transducer holder (K) to transducer moun t (E) joint to c[...]

32 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F[...]

Operation Manu al Section 6: Main tenance 3-9000-744 Rev F September 2013 Extractor tool maintenance 33 61 Sec tion 6: Main te nanc e 6.1 Ex tractor tool maint enance The Split Clamp Extractor T ool must be returned to our factor y annually or after fift y (50) transduc er ex tractions, whiche ve r comes first, for m ainten ance and rece r tificati[...]

34 Extractor tool maintenance Section 6: Maintenance Operation Manual September 2013 3-9000-744 R ev F[...]

Operation Manual Section 7: Parts list 3-9000-744 Rev F September 2013 Extractor tool parts list 35 Sec tion 7: Par ts list 7.1 Ex tractor tool par ts list T able 7-1 Ex tractor tool parts list Parts list Description A Chordset assembly B Chordset socket C Chordset coupling nut D T ransducer stalk as sembly E T ransducer mount FE x t r a c t o r t [...]

36 Extractor tool parts list Section 7: Parts list Operation Manual September 2013 3-9000-744 R ev F[...]

Operation Manual Appendix A: Piston and line pressure 3-9000-744 Rev F September 2013 Extractor tool piston pressure 37 A Appe ndix A: Piston and line pre ssure A .1 Ex tractor t ool piston pre ssure Use Ta b l e A - 1 to d etermin e th e ex trac to r tool pisto n press ure n eed ed to s tabi lize the ex t rac tor tool lubricator chambe r ex tracto[...]

38 Extractor tool piston pressure Appendix A: Piston and line pressure Operation Manual September 2013 3-9000-744 R ev F 1525 6 1 2025 8 1 2525 1 01 1550 6 2 2050 8 2 2550 1 02 1575 6 3 2075 8 3 2575 1 03 1600 6 4 2100 8 4 2600 1 04 1625 6 5 2125 8 5 2625 1 05 1650 6 6 2150 8 6 2650 1 06 1675 6 7 2175 8 7 2675 1 07 1700 68 2 200 88 2700 108 1725 69[...]

Operation Manual Appendix B: Extractor tool pre-use and post-use in spection checklist 3-9000-744 Rev F September 2013 Inspection checklist 39 B1TOP (14) Appe ndix B: Ex trac t or tool pre-u se and post -u se inspec tion ch ecklist B.1 Inspec tion checklist Use the following c hecklist prior to and after using the extrac tor tool and t o ensure the[...]

40 Inspection checklist Appendix B: Extractor tool pre-use and post-use inspecti on checklist Ope ration Manual September 2013 3-9000-744 R ev F Note s:[...]

Operation Manual Appendix C: Engineering drawings 3-9000-744 Rev F September 2013 Extractor tool drawings 41 AC1ALK TO HER.TOP ( 14) Appe ndix C: Engineering dra w ing s C .1 Ex tractor tool drawings D -08248 Ultrasonic Met er T ransducer Extractor T ool Operation Assembly CE-21060 Detail “ A” of D -08248 CE-21061 Detail “B” of D-08248 CE-2[...]

42 Extractor tool drawings Appendix C: Engineering drawings Operation Manual September 2013 3-9000-744 R ev F[...]

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3-9000-744 Revision F 2013 This product is a core component of the Plant Web digital plant archit ecture. Emerson Process Management Daniel Measurement and Control, Inc. 11100 Brittmoore Park Drive Houston, TX 77041 USA T +1 713-467-6000 F +1 713-827-4805 USA Toll Free 1 888-356-9001 Daniel Measurement Services, Inc. T +1 713-827-6413 www .emerson.[...]