Emerson 400 VMC manual

400 VMC se rie s c ompres sor Ope ration and se r vic e m a nu al[...]

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VIL TER MANUF ACTURING CORPORA TION VIL TER Multicylinder Compressor OPERA TING INSTRUCTION MANUAL 400 SERIES COMPRESSORS READ CAREFULL Y BEFORE INST ALLING AND ST ARTING YOUR COMPRESSOR. The entire manual should be reviewed before attempting to install, service or repair the compressor . A refrigeration compressor is a positive displacement machin[...]

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Vilter Stop/Check-Valve General Information AUTO In the “Auto Position”, the stop valve is operating as a check valve, allowing flow in the directions of the arrows. To set the valve to the automatic position, fully close the valve, an d turn the stem out as indicated by the chart below. CLOSED In the manually “Closed Postion”, the stop che[...]

Verify t he location of Spring and note the direction of the Vilter name Installation: The new design will apply o nly to the 2” thru 4” stop valves. Retrofitting a field installation will require replacing the bonn e t assembly. The bonnet must be installed with the spring to wards the bottom (see illustrations abov e). The drill fixture is de[...]

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Master Catalog 125 Pressure Controls Section P Product/Technical Bulletin P28 Issue Date 0498 © 1998 Johnson Cont rols, I nc. 1 Part No. 24-7664-605, Rev. A Code No. LIT-125420 The P28 and P128 Series Lube Oil Controls provide dependable and economical oil pres sure c ut-out for pressur e-lubricated r efrigeration compr essor s. The field-adjustab[...]

2 P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin I ntroduction ! WARNING: Personal injury hazard. All P28 and P128 controls ar e designed as lubric ation protection contr ols. Failure of the P28 or P128 could allow the refrigeration c ompressor to be damaged in a way that may not be apparent u[...]

P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin 3 Example: Net oil press ure (oil pump pr essur e minus crankc ase pres sure) r equired to the bearings is 9 ps i (62 kPa). The c ontrol scale setting s hould be 9 psi (62 k Pa). The switch differential is 5 psi (34 k Pa). Upon initial start of th[...]

4 P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin See Figures 3 through 10 for typical wiring diagr ams or refer to the c ompressor manufacturer’s specific ations. When the P28 or P128 control is supplied with a Terminal 3, it may be wired to oper ate a runlight for indicating when there is s[...]

P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin 5 *C rank cas e he ater c a nn ot be c y cled wi th this hook up . Se e F i g u r e 5. A d d i tio n a l co n t ro l s in th is lin e o n l y . P 28 or P 12 8 24 0V 3- pha se Oper at i n g Con t r ol Mo t o r Crankca se Hea t er W hen Used * L 1 L[...]

6 P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin * W hen cr ankc ase hea t e r i s u sed , di s conne ct j u m per f r om 2 t o M an d r eco nnec t 2 t o L. * 24 0V 3 -phas e Crankca se Hea t er W hen Used * Run l i g ht if U s e d Al ar m if U s e d A d dit i o nal co nt r ols in th is l in e[...]

P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin 7 3. Set the cut-out pointer 6 to 8 ps i (41 to 55 kPa) below the established running net oil pr essure with the Adjusting Disk us ing a standard s crewdr iver. To increase the c ut-out press ure, turn the Adjusting Disk c ountercloc kwise. To dec[...]

8 P —P28 and P128 Series Lube Oil Controls with Built-in Time Delay Relay Pr oduct/Technic al Bulletin O rdering Information Table 4: Ordering Information Series Part Number Pressure Connections* Reset Type Refrigerant Time Delay Relay Voltage Alarm Terminal Runlight Terminal P28AA Style 13, Style 5, or Style 15 Manual Non-corrosive All-range 120[...]

Master C atalog 125 Temperature Controls Section A Product Bulletin A70, A72 Issue Date 0996 © 1996 Johnson Cont rols, I nc. 1 Code No. LIT-125155 A 70, A 72 Series Temperature Controls for Refrigeration and Heating A pplicatio n The A70 single-pole and A72 two-pole controls are supplied in a wide selection of ranges to meet most application needs[...]

2 A70, A72 Product Bulletin Optional Constructi ons Adjusting Knobs May be supplied on differential or range adjusting screw for limited adjustment within specified limits. Adjustment Cutout Stops Cutout stops, factory set as specified. Bulb and Capillary Standard bulb and capillary are copper. Stainless steel, monel and steel bulbs are available, [...]

Master Catalog 125 Pressure Controls Section P Product Bulletin P74 Issue Date 0204 Specifications Part No. 997-545, Rev. C Code No. LIT-125490 P74 Series Differential Pressure Controls Application The controls are available for applications sensing air, oil or liquid. Typical applications are proof of flow across a chiller or water cooled condense[...]

Range and Differential Specifications Electrical Ratings Features • Heavy duty, low profile elements withstand unduly high overrun pressures that may be encountered in shipment or in some machine rooms. • Lockout models have a “trip-free” manual reset. • Long life contact structure with high contact force -- no contact bounce. • Single [...]

Optional Constructions Pressure Elements Regularly supplied for non- corrosive refrigerants (fluorinated hydrocarbons). Available for ammonia service with 1/4 in. - 18 FNPT connector (See Style Chart, Fig. 2.) Pressure Connectors Standard controls supplied with 36 in. capillary tubing w ith 1/4 in. flare nut (Style 13). Controls w ith 1/4 in. SAE m[...]

Performance specificati ons appearing herein are nominal and are subject to accepted manufacturing toleranc es and application variables. Controls Group 507 E. Michigan Street P.O. Box 423 Printed in U.S.A. Milwaukee, WI 53202 4 P74 Product Bulletin[...]

Specifications, Applications, Service Instructions & Parts HANSEN TECHNOLOGIES CORPORA TION Bulletin C401d March, 2002 Flanged 3 / 8 " thru 4" FPT, SW, WN, ODS for refrigerants HCK4-4 Check Valve INTRODUCTION The HCK4 series of dependable, compact, rugged in-line check valves (disc type non-return valves) is ideally suited for refrige[...]

2 Dimensionally replaces R/S check valve models CK4A-2, -3, -4, -8, and -1. "E" dimension is check valve body outside edge to outside edge. Flange groove depth: nominal 0.12" each of two; gasket thickness: nominal 0.06" each of two. * = MATERIAL SPECIFICATIONS Body: 5 / 8 " thru 1¼": Steel, ASTM A108, zinc chromate pl[...]

3 1a Seat Disc 1½", 2" 1 72-0016 1b Seat Disc 2½", 3" 1 72-0034 1c Seat Disc 4" 1 72-0053 2a Closing Spring 1½", 2" 1 72-0021 2b Closing Spring 2½", 3" 1 72-0032 2c Closing Spring 4" 1 72-0048 3a Seat Cartridge 1½", 2" 1 72-0020 3b Seat Cartridge 2½" 1 72-0029 3c Seat Cartridge [...]

Replaces R/S CK4A-2, CK4A-3, CK4A-4, CK4A-8, & CK4A-1. HCK4-2 close-couples to HS6 & HS8 Solenoid Valves. HCK4-3, -4, & -5 close-couples to HS7 Solenoid Valve. FPT available only 3 / 8 " to 1¼". TO ORDER: Specify valve type, connection style and size, and close-coupling information if needed. TYPICAL SPECIFICATIONS "Refr[...]

WOOD’S SURE-GRIP TM QD BUSHINGS A1–1 S ECTION A1 • Provide a T rue Clamp Fit • Are Easy to Install and Remove • Permit Four -W ay Mounting[...]

SURE-GRIP BUSHING FEA TURES A1 – 2 Sure-Grip ® “Quick Detachable” bushings are easy to install and remove. They are split through flange and taper to provide a true clamp on the shaft that is the equivalent of a shrink fit. All sizes except JA and QT have a setscrew over the key to help maintain the bushing’ s position on the shaft until t[...]

SURE-GRIP BUSHING DIMENSIONS A1 – 3 Sure-Grip bushings are designed to transmit the rated torque capacity listed in the table below when the cap screws are tightened as indicated. The bushings are stocked in all popular bore sizes, including metric bores, within the bore range for a particular b ushing. SURE-GRIP BUSHING TORQUE RA TINGS AND DIMEN[...]

SURE-GRIP BUSHINGS BORE AND KEYSEA T DIMENSIONS A1 – 4 (Inches) Sure-Grip Bushings are available from stock with all the bores and keyseats listed below . In some cases, as the bore increases in diameter , a shallow keyseat is provided — due to insufficient metal thickness. When this happens, Wood ’ s furnishes the correct rectangular key to [...]

SURE-GRIP BUSHINGS BORE AND KEYSEA T DIMENSIONS * Approximate weight in lbs. (Continued — next page) MPB Bushings are unsplit. Product Wt. No. Bore Key Seat (*) Product Wt. No. Bore Key Seat (*) Product Wt. No. Bore Key Seat (*) SK BUSHINGS (continued) SK11316 1-13/16 1/2 x 1/4 2.4 SK178 1-7/8 1/2 x 1/4 2.4 SK11516 1-15/16 1/2 x 1/4 2.3 SK2 2 1/2[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor SERVICE SECTION TABLE OF CONTENTS (cont’d) PAGE 16 SAFETY VALVE (INTERNAL RELIEF) 16 Removal 16 Replacement 17 OIL PRESSURE ADJUSTMENT ASSEMBLY 17 Disassembly 17 Reassembly 17 Adjustment 17 TRI-MICRO ® OIL FILTER 17 Removal 17 Replacement 18 OIL PUMP ASSEMBLY 18 Removal 18 Replacem[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor SERVICE SECTION ILLUSTRATIONS AND TABLES PAGE FIGURE 3 1 Beari ng And Cylinder Covers Assembl y & Disassembly Stud 5 2 Upp er Cylinder Cross Section 6 3 Dischar ge Diaphragm Valve Placement 8 4 F lywheel Removal Tool 9 5 Unit Belti ng Requirements Due T o Horsepower 11 6 Belt Tens[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 1 - Replaces all Previous Issues I. GENERAL SERVICE INSTRUCTIONS A. General Comments When working on the compressor, care must be taken to ensure contaminants, such as water from melting ice or snow, dirt, and dust, DO NOT enter the compressor while it is[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 2 - Replaces all Previous Issues 3. Compressor Oil Removal If service will be performed on unloader so- lenoids, oil filter change, suction or dis- charge valves, or crankshaft seal, the oil will not require removal. If it becomes necessary to open the cr[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 3 - Replaces all Previous Issues A. Disassembly (cont’d) FIGURE 1. BEARI NG AND CYLINDER COVERS ASSEMBLY & DISASSEMBLY STUD B. Assembly Before replacing the cover on the compressor, inspect the gasket surfaces of the cover and compressor frame. Remo[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 4 - Replaces all Previous Issues Lift off the washer, two diaphragm valves, spacer and last diaphragm valve. Turn the safety head assembly over and remove the valve retaining screw. Remove the helical suction valve springs from their sockets with a twisti[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 5 - Replaces all Previous Issues KEY ITEM NO. ITEM NAME ITEM NO. ITEM NAME 1 Cylinder Liner 6 * Valve Retaining Screw 2 Suction Valve Plate 7 * Hexagon Lock Nut 3 Suction Valve Spring (4) 8 * Valve Washer 4 Safety Head Yoke 9 * Valve Spacer 5 Safety Head [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 6 - Replaces all Previous Issues FIGURE 3. DISCHARGE DI APHRAGM VALVE PLACEMENT[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 7 - Replaces all Previous Issues 1. 440 Compressor (Mushroom Style) (cont’d) All replacement parts are drilled. They are interchangeable with original parts. All re- placement cylinder line kits have roll pins. Discard roll pins if new liner is being us[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 8 - Replaces all Previous Issues 2. Flywheel Removal (cont’d) Screw the plate to the flywheel and tighten the screws so the plate pulls tight against the washers. Tighten the screws evenly so they pull the flywheel. Apply pressure until the flywheel bre[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 9 - Replaces all Previous Issues 456XL Booster 458XL High Stage FIGURE 5. UNIT BELTING REQU IREMENTS DUE TO HORSEPOWER 4. Drive Inspection (cont’d) The groove bottom should also be checked for polishing, as this indicates the belt is not riding correctl[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 10 - Rep l aces all Previous Issues 5. Drive Installation (cont’d) The compressor, motor and base should be level. This will help speed the alignment process of the unit if the shafts are level and in the same plane before starting the align- ment proce[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 11 - Rep l aces all Previous Issues 6. Drive Alignment (cont’d) Vertical angular misalignment results when the motor and compressor shafts are in the same vertical plane, but not in the same horizontal plane. A straight edge is held against the compress[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 12 - Rep l aces all Previous Issues A straight edge is positioned across the sheave and flywheel to use as a reference to measure the deflection of the belts. The second method measures the amount of stretch as the belts are tightened to deter- mine the t[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 13 - Rep l aces all Previous Issues Use this illustration for: Oil Actuated Unloading • High Stage • Booster • Both Stages of 2-Stage Gas Actuated Unloading • High Stage • High Stage of 2-Stage * Yoke assembly is bolted down on one end as shown [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 14 - Rep l aces all Previous Issues 2. Actuator Mechanism Removal The first step of removing capacity control actuator from the machine is to push the unloader piston down with a block of wood. This holds the assembly depressed and makes handling much eas[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 15 - Rep l aces all Previous Issues ** COMPRESSOR APPLICATION NOTE Gas Actuated Unloading is standard on: • High Stage, except 100% internal CR Oil Actuated Unloadi ng is standard on: • High Stage with 100% internal CR • Booster • Both Stages of i[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 16 - Rep l aces all Previous Issues 3. Unloader Piston Replacement Before reinstalling piston, remove old ring set. Clean and inspect for wear. Replace piston if wear is excessive. a ring set con- sisting of “PTFE” outer ring and a silicone rubber inn[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 17 - Rep l aces all Previous Issues VII. OIL PRESSURE ADJUSTMENT ASSEMBLY A. Disassembly The oil pressure adjustment assembly is located in the front bearing housing. It consists of a spring loaded ball positioned in a machined seat in the top of the fron[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 18 - Rep l aces all Previous Issues IX. OIL PUMP ASSEMBLY NOTE: Before proceeding, refer to Paragraph I, “General Service Instructions”. A. Removal To remove the oil pump assembly, first remove the filter tank and adapter from the rear housing. Be pre[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 19 - Rep l aces all Previous Issues heater wiring and heater cover, add oil to crank- case and turn on power to the heater to preheat the oil for operation of compressor. XI. CRANKSHAFT SEAL NOTE: Before proceeding, refer to Paragraph I, “General Servic[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 20 - Rep l aces all Previous Issues A. Disassembly After the cylinder covers, valves and handhole cover have been removed, the first step in re- moving the piston and rod assembly is to remove the Palnut ® locknuts on the rod bearing bolts. Then, remove [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 21 - Rep l aces all Previous Issues B. Reassembly (cont’d) The easiest way to replace the rings on the pis- ton is to wrap a thin piece of shim stock around the pistons and slide the ring over this. Do not force the rings when sliding them onto the shim[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 22 - Rep l aces all Previous Issues FIGURE 12. CRANKSHAFT SEAL ASSEMBLY[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 23 - Rep l aces all Previous Issues B. Reassembly (cont’d) Connecting rod bolts are secured with one plain steel nut and one spring steel locknut (commonly referred to as a “Palnut”). The plain nut tighten- ing torque should be listed in Table 2, 3 [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 24 - Rep l aces all Previous Issues B. Lift Rings For Unloading There are two styles of unloading lift ring assem- blies. 1. 440 Lift Ring Assembly Rotate the lift to align the notches with the pins. The springs will follow. The lift ring will then drop t[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 25 - Rep l aces all Previous Issues A. General Removing the crankshaft from the compressor is basically the same for all units, regardless of size. Because of a center bearing on all 12 and 16 cylinder compressors and the radius the 8 cyl- inder throws on[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 26 - Rep l aces all Previous Issues bearing housing together. The bearing inserts are snapped into place and can readily be re- moved by pushing them out by hand. Clean the bearing housing thoroughly before installing new inserts. Snap the inserts into pl[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 27 - Rep l aces all Previous Issues MODIFICATION TO FRONT BEARING RETAINER AND FRONT BEARING COVER AFTER COMPRESSOR SERIAL NUMBER 21354 440 COMPRESSOR ONLY Compressors below serial number 21355 were furnished with the front bearing cover assemblies A30294[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 28 - Rep l aces all Previous Issues TABLE 2. TORQUE SPECIFICATION VMC MODEL 440 ITEM NO. VPN BOLT SIZE GRADE REQUIRED TORQUE APPLICATION 102 13152L 5 / 8 x 3½ 2 95 Ft. Lb. Head Bolt with H2O Jacket 102 13152G 5 / 8 x 2½ 2 95 Ft. Lb. Head Bolt without H2[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 29 - Rep l aces all Previous Issues TABLE 3. TORQUE SPECIFICATION VMC MODEL 450 ITEM NO. VPN BOLT SIZE GRADE REQUIRED TORQUE APPLICATION 102 13152L 5 / 8 x 3½ 2 95 Ft. Lb. Cylinder Head 112 13152C 5 / 8 x 1½ 2 95 Ft. Lb. Suction Screen Cover 13152D 5 / [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 30 - Rep l aces all Previous Issues TABLE 4. TORQUE SPECIFICATION VMC MODEL 450XL ITEM NO. VPN BOLT SIZE GRADE REQUIRED TORQUE APPLICATION 102 13152L 5 / 8 x 3½ 2 95 Ft. Lb. Cylinder Head 112 13152E 5 / 8 x 2 2 95 Ft. Lb. Suction Screen Cover 13153E ½ x[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 31 - Rep l aces all Previous Issues CONNECTING ROD NUTS TIGHTENING INSTRUCTIONS VMC COMPRESSORS All VMC Compressor connecting rod bolts use a pl ain nut with a spring steel locknut (“Palnut © ”) combination. PLAIN NUTS Plain nuts may be re-used. Torq[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 32 - Rep l aces all Previous Issues TABLE 5. FACTORY RUNNING DIMENSIONS, TOLERANCES, CLEARANCES & ALLOWABLE WEAR LIMITS FOR 440, 450 & 450XL VMC COMPRESSORS ITEM PART NAME COMPRESSOR SIZE DIMENSION TOLERANCE CLEARANCE MAXIMUM ALLOWABLE WEAR 1 Cran[...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 33 - Rep l aces all Previous Issues TABLE 5. FACTORY RUNNING DIMENSIONS, TOLERANCES, CLEARANCES & ALLOWABLE WEAR LIMITS FOR 440, 450 & 450XL VMC COMPRESSORS (cont’d) ITEM PART NAME COMPRESSOR SIZE DIMENSION TOLERANCE CLEARANCE MAXIMUM ALLOWABLE [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 34 - Rep l aces all Previous Issues TABLE 5. FACTORY RUNNING DIMENSIONS, TOLERANCES, CLEARANCES & ALLOWABLE WEAR LIMITS FOR 440, 450 & 450XL VMC COMPRESSORS (cont’d) ITEM PART NAME COMPRESSOR SIZE DIMENSION TOLERANCE CLEARANCE MAXIMUM ALLOWABLE [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 35 - Rep l aces all Previous Issues TABLE 5. FACTORY RUNNING DIMENSIONS, TOLERANCES, CLEARANCES & ALLOWABLE WEAR LIMITS FOR 440, 450 & 450XL VMC COMPRESSORS (cont’d) ITEM PART NAME COMPRESSOR SIZE DIMENSION TOLERANCE CLEARANCE MAXIMUM ALLOWABLE [...]

VILTER MANUFACTURING CORPORATION VILTER MultiCylinder Compressor 400 Series VMC 2/01 SERVICE - 36 - Rep l aces all Previous Issues FIGURE 17. TYPICAL 400 SERIES COMPRESSOR VERTICAL CROSS SECTION AND LUBRICATION SYSTEM[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 1 May 1985 450XL ® * VMC COMPRESSORS REPLACEMENT PARTS LIST (Note: Except where noted in the description column, part listed apply to all 450XL High Stage, Booster, and Two-Stage Compressors.) TABLE OF CONTENTS PAGE 1 REPLACEMENT PARTS ORDERING INSTRUCTIONS BASIC FRAME REP[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 2 Replaces 450XL ® * VMC COMPRESSORS May 1985 2 CYLINDER BASIC FRAME REPLACE MENT PARTS FIGURE 1 * PATENTS PENDING[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 3 May 1985 450XL ® * VMC COMPRESSORS 4, 6 AND 8 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 2 * PATENTS PENDIN G[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 4 Replaces 450XL ® * VMC COMPRESSORS May 1985 12 AND 16 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 3 * PATENTS PENDIN G[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 5 May 1985 450XL ® * VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 101 Frame 1 1 1 1 1 1 + 102 Screw, 5 / 8 ” x 3½” Hex Head Ca p (Used with Water Jacket) 20 40 60 80 120 1[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 6 Replaces 450XL ® * VMC COMPRESSORS May 1985 BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 117 Pin Assembly, Crankcase Oil Screen Retaining 1 1 1 1 1 1 A31936A 118 Safety Valve (Internal Relief) 1 1 1 [...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Original Issue PAGE 7 450XL ® * VMC COMPRESSORS DISCHARGE / SUCTION GAUGE REPLA CEMENT PARTS FIGURE 4 • PATENTS PENDING[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 8 Original Issue 450XL ® * VMC COMPRESSORS DISCHARGE / SUCTION GAUGE REPLA CEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 128 Heater, Electric Crankcase Oil, 115V (not shown) 1 1 1 1 2 2 2069J 128 Heater, Electric Crankc[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 9 May 1985 450XL ® * VMC COMPRESSORS CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS FIGURE 5 PATENTS PENDING[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 10 Replaces 450XL ® * VMC COMPRESSORS May 1985 CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 201 thru Front Bearing Cover and Relief Valve Assy 1 1 1 1 1 1 A32566A 211 201 Cap, V[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 11 May 1985 450XL ® * VMC COMPRESSORS May 1985 CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS (continued) QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 229A Plug, 1 / 8 ” Pipe, Hex Socket Head (not shown) 3 3 3 3 5 [...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 12 Replaces 450XL ® * VMC COMPRESSORS May 1985 REAR BEARING COVER REPLACEMENT PARTS FIGURE 6 PATENTS PENDING * DO NOT DISASSEMBLE CENTER TUBE – FACTORY PRESET RELIEF VALVE[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 13 May 1985 450XL ® * VMC COMPRESSORS REAR BEARING COVER REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 301 thru Rear Bearing Cover Assembly Kit 1 1 1 1 1 1 KT092 304 & 333 301 Cover, Rear Bearing 1 1 1[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON Decembe r 2001 PAGE 14 Replaces 450XL ® * VMC COMPRESSORS February 2001 CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S FIGURE 7 * PATENTS PENDIN G[...]

December 2001 VILTER MANUFACTURING CORPORATION SECTION 100-R Replaces PAGE 15 February 2001 450XL ® * VMC COMPRESSORS CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 401, 402 Cylinder Liner Assembly & 403 (for cylinder without unloading) 2(1[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 16 Replaces 450XL ® * VMC COMPRESSORS May 1985 PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PART S FIGURE 8 • PATENTS PENDING.[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 100-R Replaces PAGE 17 May 1985 450XL ® * VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PART S QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 501 thru Piston Rings and Connecting Rod Assy Kit 2 4 6 8 12 16 KT573[...]

SECTION 100-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 18 Replaces 450XL ® * VMC COMPRESSORS May 1985 RECOMMENDED SPARE PARTS LIST QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 118 Valve, Internal Relief 1 1 1 1 1 1 1721C 217 & 218 Rotary Shaft Seal Assembly 1 1 1 1 1 1 KT 509 306 O[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 1 April 1984 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) REPLACEMENT PARTS LIST (NOTE: Parts applying only to certain mode ls are in dicated throughout the parts list.) TABLE OF CONTENTS PAGE 1 REPLACEMENT PARTS ORDERING IN STRUCTIONS BASIC FRAME REP[...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 2 Replaces 450 VMC COMPRESSORS April 1984 (High-Stage, Two-Stage, Booster and Heavy Duty) 2 CYLINDER BASIC FRAME REPLACE MENT PARTS FIGURE 1[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 3 April 1984 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) 4, 6 AND 8 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 2[...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 4 Replaces 450 VMC COMPRESSORS April 1984 (High-Stage, Two-Stage, Booster and Heavy Duty) 12 AND 16 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 3[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 5 April 1984 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 101 Frame 1 1 1 1 1 1 + 102 Screw, 5 / 8 ” x 3½” Hex Head Cap [...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 6 Replaces 450 VMC COMPRESSORS April 1984 (High-Stage, Two-Stage, Booster and Heavy Duty) BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 117 Pin Assembly, Crankcase Oil Screen Retaining 1 1 1 1 1 1 A31936[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Original Issue PAGE 7 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) DISCHARGE / SUCTION GAUGE REPLA CEMENT PARTS FIGURE 4[...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 8 Original Issue 450XL ® * VMC COMPRESSORS DISCHARGE / SUCTION GAUGE REPLA CEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 128 Heater, Electric Crankcase Oil, 115V (not shown) 1 1 1 1 2 2 2069J 128 Heater, Electric Crankc[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 9 April 1984 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS FIGURE 5[...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 10 Replaces 450 VMC COMPRESSORS April 1984 (High-Stage, Two-Stage, Booster and Heavy Duty) CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 201 thru Front Bearing Cover & Relief V[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 11 April 1984 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS (continued) QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 229 Crankshaft & Retaining [...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 12 Replaces 450 VMC COMPRESSORS April 1984 (High-Stage, Two-Stage, Booster and Heavy Duty) REAR BEARING COVER REPLACEMENT PARTS FIGURE 6[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 13 March 1984 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) REAR BEARING COVER REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 301 thru 304 R e ar B ea r in g C o v er A ss e m bl y K i [...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 14 Replaces 450 VMC COMPRESSORS March 1984 (High-Stage, Two-Stage, Booster and Heavy Duty) CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S FIGURE 7[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 15 March 1985 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S (For All Serial Numbers Unless Otherwise Noted) QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16[...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 16 Replaces 450 VMC COMPRESSORS March 1985 (High-Stage, Two-Stage, Booster and Heavy Duty) PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PART S FIGURE 8[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 17 March 1985 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PART S QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER 501 Thru Piston, Rings and[...]

SECTION 102-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 18 Replaces 450 VMC COMPRESSORS April 1984 CAPACITY CONTROL MECHANIS M (+) REPLACE MENT PARTS Version used beginning wit h Serial Number: 61,200 for Gas Unloadi ng. 46,000 for Oil Unloading (++) FIGURE 9 QUANTITY REQUIRED PER COMPRESSOR ** ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 102-R Replaces PAGE 19 March 1985 450 VMC COMPRESSORS (High-Stage, Two-Stage, Booster and Heavy Duty) RECOMMENDED SPARE PARTS LIST QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 12 16 NUMBER - - - Gasket Kit, Com plete 1 - - - - - - - - - - KT041 - - - Gaske[...]

[...]

February 2001 VILTER MANUFACTURING CORPORATIO N SECTION 105-R Replaces PAGE 1 March 1975 440 VMC COMPRESSORS REPLACEMENT PARTS LIST TABLE OF CONTENTS PAGE 1A REPLACEMENT PARTS ORDERING INSTRUCTIONS BASIC FRAME REPLACEME NT PARTS 2 Illustration, 2 Cylind er (F igure 1) 3 Illustration, 4, 6 & 8 Cylinder (Figure 2) 4 Illustration, 12 & 16 Cyli[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 1A Replaces 440 VMC COMPRESSORS March 1975 REPLACEMENT PART S ORDERI NG INSTRUCTIONS 1. Give the size and speed of the compressor, as well as serial number and refrigerant used. When recording serial number, be certain to include letters (i.e. A, AH, R22S, R12H, etc.) which precedes[...]

FEBRUARY 2001 VILTER MANUFACTURING CORPORATI ON SECTION 105-R Replaces PAGE 2 March 1975 440 VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS FOR 2 CYLINDER VMC COMPRES SORS FIGURE 1[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 3 Replaces 440 VMC COMPRESSORS March 1969 BASIC FRAME REPLACEMENT PARTS FOR 4, 6 & 8 CYLINDER VMC COMPRESSORS FIGURE 2[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 4 March 1969 440 VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS FOR 12 & 16 CYLINDER VMC COMPRESSORS FIGURE 3[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON November 2001 PAGE 5 Replaces 440 VMC COMPRESSORS February 2001 BASIC FRAME REPLACEMENT PARTS FOR ALL VMC COMPRESS ORS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 101 Frame 1 1 1 1 1 1 1 1 - - - - - - * 102 Screw, 5 [...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 6 February 1985 440 VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS FOR ALL VMC COMPRESS ORS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 112 Screw, 5 / 8 ” x 1½” Hex. Head Cap - - 5 - -[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 7 Replaces 440 VMC COMPRESSORS APRIL 1984 CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS 2 THRU 8 CYLINDER COMPRESS ORS FIGURE 4[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 8 April 1984 440 VMC COMPRESSORS CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS 12 AND 16 CYLINDER COMPRES SORS FIGURE 5[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 9 Replaces 440 VMC COMPRESSORS April 1984 CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER The following complete crankshaft sub-assemb lies are avai[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 10 April 1984 440 VMC COMPRESSORS CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 224 Complete Crankshaft Assy (1000 RPM) Thru For Aluminum[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 11 Replaces 440 VMC COMPRESSORS August 1982 CRANKSHAFT AND FRONT BEARING COVER REPLACEMENT PARTS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 231 Retainer, Rear Bearing † 1 1 1 1 1 1 1 1 0 Present[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 12 August 1982 440 VMC COMPRESSORS REAR BEARING COVER REPLACEMENT PARTS Compressors with Standard Tri-Micro ® Filter FIGURE 6 * DO NOT DISASSEMBLE CENTER TUBE - FACTORY PRESET RELIEF VALVE[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 13 Replaces 440 VMC COMPRESSORS July 1986 REAR BEARING COVER R EPLACEMENT PARTS (Compressors With Standard Tri-Micro ® Filter) NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 301 Thru Rear Bearing Cov[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 14 July 1986 440 VMC COMPRESSORS REAR BEARING COVER REPLACEMENT PARTS Compressors With Special (Improved) Tri-Micro ® Filter Option FIGURE 7 * DO NOT DISASSEMBLE CENTER TUBE - FACTORY PRESET RELIEF VALVE (Typical Arrangement)[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 15 Replaces 440 VMC COMPRESSORS February 1984 REAR BEARING COVER REPLACEMENT PARTS Compressors With Special (Improved) Tri-Micro ® Filter Option NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 301 thr[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 16 February 1984 440 VMC COMPRESSORS CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S FIGURE 8[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 17 Replaces 440 VMC COMPRESSORS March 1975 CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S 1200 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS (Serial Number 3638 to as indi cated) ** NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 18 March 1985 440 VMC COMPRESSORS CYLINDER LINER AND CAPACITY CONTROL REPLACEMENT PARTS 1000 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS AND 1200 RPM BOOSTER COMPRESSORS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI O N February 200 1 PAGE 19 Replaces 440 VMC COMPRESSORS March 1975 CAPACITY CONTROL MECHANI SM ASSEMBLY (†) REP LACEMENT PARTS Version used beginning with Serial Number: 32,500 for Gas Unloading 22,800 for Oil Unloading (++) FIGURE 9 † Patents Pending. QUANTITY REQUIRED PER COMPRESSOR PART ITEM DESCR[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 20 February 1985 440 VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACE ME NT PARTS FIGURE 10[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 21 Replaces 440 VMC COMPRESSORS February 1985 PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACE ME NT PARTS 1200 RPM High Stage and Two-Stage Compressors Serial Number 3638 to Present NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CY[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 22 February 1985 440 VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PARTS 1000 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS, AND 1200 RPM BOOSTER COMPRES SORS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 23 Replaces February 1985 440 VMC COMPRESSORS February 198 5 PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACE ME NT PARTS 1000 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS AND 1200 RPM BOOSTER COMPRESSORS NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- ST[...]

February 2001 VILTER MANUFACTURING CORPORATI O N SECTION 105-R Replaces PAGE 24 March 1975 440 VMC COMPRESSORS MODERNIZING 1200 RPM COMPRESSORS Pages 24 through 31 pertain to replacement pa rts for high speed com pressors having seri al numbers below 9999. These redesigned repla cement parts are incorporated on all high speed compressors having ser[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 25 Replaces 440 VMC COMPRESSORS March 1975 OLD STYLE CYLINDER LINER & CAPA CITY CONTROL REPLA CE MENT PARTS FOR 1200 RPM HIGH STAGE COMPRESSORS WITH SERIAL NUMBERS BELOW 3638 FIGURE 11 Two Rings Per Groove[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 26 August 1974 440 VMC COMPRESSORS CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S 1200 RPM HIGH STAG E COMPRESSORS Serial Numbers 3637 and below ITEM DESCRIPTION NO. REQUIRED PER COMPRESSOR SERIAL NO. PART NO. OF CYL 2 4 6 8 12 16 FROM THRU NO. 401 thru Cylinder Li[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 27 Replaces 440 VMC COMPRESSORS March 1975 CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S 1000 RPM HIGH STAGE AND 1200 RPM BOOSTER COMPRESSORS Serial Numbers 2655 and below ITEM DESCRIPTION NO. REQUIRED PER COMPRESSOR SERIAL NO. PART NO. OF CYL 2 4 6 8 12 16 FROM THRU NO. 4[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 28 August 1974 440 VMC COMPRESSORS OLD STYLE PISTON AND CONNECTING ROD REPLACEMENT PA RTS 1200 RPM COMPRESSORS SERIAL NUMBERS BELOW 3638 FIGURE 12[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 29 Replaces 440 VMC COMPRESSORS March 1984 PISTON AND CONNECTING ROD REPLACE MENT PARTS FOR 1200 RPM HIGH STAGE Serial Numbers Below 3638 ITEM DESCRIPTION NO. REQUIRED PER COMPRESSOR SERIAL NO. PART NO. OF CYL 2 4 6 8 12 16 FROM THRU NO. 501 thru Piston (Cup, CI) and Conn. Rod A ssy[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 30 February 1985 440 VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACE ME NT PARTS 1000 RPM HIGH STAGE AND 1200 RPM BOOSTER COMPRESSORS Serial Numbers 3067 and below ITEM DESCRIPTION NO. REQUIRED PER COMPRESSOR SERIAL NO. PART NO. OF CYL 2 4 6 8 12 [...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 31 Replaces 440 VMC COMPRESSORS April 1984 CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS Serial Numbers 9999 and below NO. REQ. PER COMPRESSOR SERIAL NO. ITEM DESCRIPTION SINGLE STAGE TWO- STAGE PART NO. OF CYL . 2 4 6 8 12 16 6 12 FROM THRU NUMBER 220 Shim, Rear Bearing Ret[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-R Replaces PAGE 32 March 1984 440 VMC COMPRESSORS HEAVY-DUTY (+) V-BELT DRIVEN REPLACE MENT PARTS “Heavy-Duty” 8-cylinder 440 VM C Compressor s are also available fo r use with V-Belt drives up to a maximum of 125 BHP as compared to the maximum of 100 BHP for the standar d, 8-cylinde r[...]

SECTION 105-R VILTER MANUFACTURING CORPORATI ON February 2001 PAGE 33 Replaces 440 VMC COMPRESSORS February 1984 RECOMMENDED SPARE PARTS LIST PART QUANTITY PER COMPRESSOR RECOMMENDED FOR STOCK ITEM PART NAME NUMBER SINGLE STAGE TWO STAGE 2 4 6 8 12 16 6 12 - - Gasket Kit, Complete KT041 1 - - - - - - - - - - - - - - - - Gasket Kit, Complete KT043 -[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-X Original Issue PAGE 1 460 VMC COMPRESSORS REPLACEMENT PARTS LIST TABLE OF CONTENTS PAGE 1 REPLACEMENT PARTS ORDERING IN STRUCTIONS BASIC FRAME REPLACEMENT PARTS 2 Illustration, 2 Cylinder (Figure 1) 3 Illustration, 4, 6 & 8 Cylinder (Figure 2) 4 Parts List CRANKSHA FT AND FRONT BEARI[...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 2 Original Issue 460 VMC COMPRESSORS 2 CYLINDER BASIC FRAME REPLACE MENT PARTS FIGURE 1[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-X Original Issue PAGE 3 460 VMC COMPRESSORS 4, 6 AND 8 CYLINDER BASIC FRAME REPLACEMENT PARTS FIGURE 2[...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 4 Original Issue 460 VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 NUMBER 101 Frame 1 1 1 1 * 102 Screw, 5 / 8 ” x 2 ½” Hex. Head Cap (Used w/o Water Jacket) 20 40 60 80 13152G 102 Screw, 5 / 8 ?[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-X Original Issue Page 5 460 VMC COMPRESSORS BASIC FRAME REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 NUMBER 123 & Handhole Cove r and 2” Sight Glass Assy 124 With openings for: 560W NEMA 1 & 7 Htr., F.V. & Th erm. 1 1 1 [...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 6 Original Issue 460 VMC COMPRESSORS CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS FIGURE 3[...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 7 Original Issue 460 VMC COMPRESSORS CRANKSHAFT AND FRONT BEARING COVER REPLA CEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CY LINDERS PART 2 4 6 8 NUMBER 201 thru Front Bearing Cover and Relief Valve Assy 1 1 1 1 A32566A 211 201 Cap, Valve 1 1 1 1 17355A 2[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-X Original Issue PAGE 8 460 VMC COMPRESSORS REAR BEARING COVER REPLACEMENT PARTS FIGURE 4 * DO NOT DISASSEMBLE CENTER TUBE – FACTORY PRESET RELIEF VALVE[...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 9 Original Issue 460 VMC COMPRESSORS REAR BEARING COVER REPLACEMENT PARTS QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 NUMBER 301 thru Rear Bearing Cover Assembly Kit 1 1 1 1 KT092 304 & 333 301 Cover, Rear Bearing 1 1 1 1 Orde r Kit 302 Plug[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-X Original Issue PAGE 10 460 VMC COMPRESSORS CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S FIGURE 5[...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 11 Original Issue 460 VMC COMPRESSORS CYLINDER LINER AND CAPACITY CONTROL REPLACE MENT PART S QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 NUMBER 401, 402 Cylinder Liner Assembly & 403 (for cylinder without unloading) 2 2 2 4 KT475 401, 402 C[...]

February 2001 VILTER MANUF ACTURING CORPORATION SECTION 105-X Original Issue PAGE 12 460 VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PART S FIGURE 6[...]

SECTION 105-X VILTER MANUFACTURING CORPORATION February 2001 PAGE 13 Original Issue 460 VMC COMPRESSORS PISTON AND CONNECTING ROD ASSEMBLY AND SAFETY HEAD REPLACEMENT PART S QUANTITY REQUIRED PER COMPRESSOR ITEM DESCRIPTION NUMBER OF CYLINDERS PART 2 4 6 8 NUMBER 501 thru Piston Rings and Connecting Rod Assy Kit 2 4 6 8 KT573 * 508 501 Piston Ring,[...]

[...]

35391B Rev . 1 (1/13) Emerson and Vilter are trademarks o f Emerson Electric Co. or one of its a f fi liated companies. © 2013 Eme rson Climate T echnologies, Inc. All rights rese rved. Printed in the USA.[...]