Emerson 5081FG manual

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 http://www.raihome.com Model 5081FG Two-Wire In Situ Oxygen Analyzer (550° to 1600°C)[...]

Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 6565P Davis Industrial Parkway Solon, OH 44139 T (440) 914 1261 F (440) 914 1271 E gas.csc@emersonprocess.com http://www.raihome.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, ma nufactures and tests its produ cts to meet many [...]

HIGHLIGHTS OF CHANGES Effective May, 2005 Rev . 1.0 Page Summary Throughout Changed IB revision number and release date. Cover Changed E-mail addres s. Inside Cover Changed mailing and E-mail addresse s. Page 7-1 Changed repair facility address. Page 8-1 Changed Figure 5-1, item 10 part number in Tab le 8-1.[...]

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Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management i Model 5081FG TABLE OF CONTENTS PREFACE........................................................................................................................ P-1 Definitions ........................................................[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 ii Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG LIST OF ILLUSTRATIONS Figure 1-1. Typical System Package ....................................................................................... 1-1 Figure 1-2. Two-Wire In Situ Oxygen Analyzer HART Connections and AM[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management iii Model 5081FG Figure 4-3. Menu Tree for HART/AMS on the Two-Wire In Situ Oxygen Analyzer (Sh eet 1 of 3)............................................................................. 4-4 Figure 5-1. Two-Wire In Situ Oxygen Analyzer[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 iv Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-1 Model 5081FG PREFACE The purpose of this manual is to provide information con cerning the components, func- tions, installation and maintenance of the Model 5081FG T wo-Wire In Situ Oxygen Ana- lyzer (550° to 1600° C). Some se[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure c om[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-3 Model 5081FG BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn voor al bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onde[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavssp[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-5 Model 5081FG BELANGRIJK Veiligheidsinstructies voor de bedradin g en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning t[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvalti oissa. Niitä täytyy ehdottomasti noudattaa jotta täytett?[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-7 Model 5081FG IMPORTANT Consignes de sécurité concernant le raccor dement et l’installation de cet appareil. Les consignes de sécurité ci-dessous s’ad ressent particulièrement à tous les états membr es de la communaut?[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG Wichtig Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingeh[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-9 Model 5081FG IMPORTANTE Norme di sicurezza per il cablaggio e l’installazione dello strumento. Le seguenti norme di sicurezza si applicano specificata mente agli stati membri dell’ Unione Europea, la cui stretta osservanza ?[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-11 Model 5081FG IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificament e a todos os estados membros da UE. Devem ser observadas rigidam[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-12 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad , son de aplic acion especifica a todos los miembros de la UE y se adjuntaran para cumplir [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Di vision of Emerson Process Management P-13 Model 5081FG VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överen[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 P-14 Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1 Model 5081FG SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 COMPONENT CHECKLIST OF TYPICAL SYSTEM (PACKAGE CONTENTS) A typical Rosemount Analyt ical Two-Wire In Situ Oxygen Analyzer should contain the[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 1-2 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management Model 5081FG Table 1-1. Product Matrix 5081FG High T emperature Oxyg en Flue Gas Analyzer High T emperature Analyz er - Instruction Book Code Sensing Probe Length 1 20 in. (508 mm) probe, 1 /4 in. [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3 Model 5081FG 1-2 SYSTEM OVERVIEW a. Scope This Instruction Bulletin is designe d to sup- ply details needed to install, start up, oper- ate, and maintain the Rosemount Analytical Two-Wire In Situ Ox[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 1-4 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management Model 5081FG The Model 5081 Transmitter is a two -wire transmitter providing an isolated output, 4- 20 mA, that is proportional to the measured oxygen concentration. A customer-su pplied 24 VDC pow[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5 Model 5081FG TWO-WIRE IN SITU OXYGEN ANAL YZER T ERMINATION IN CONTROL ROOM 24 VDC POWER SUPPL Y + INTRINSIC SAFETY BARRIER (OPTIONAL) 37240002 ASSET MANAGEMENT SOLUTIONS 4-20 mA OUTPUT (TWISTED P A[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 1-6 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management Model 5081FG DUCT ST ACK GASES PRESSURE REGULA TOR FLOWMETER OPTIONAL ADAPTER PLA TE 4-20 mA SIGNAL 37240003 MODEL 5081 TRANSMITTER OXYGEN PROBE INSTRUMENT AIR SUPPL Y (REFERENCE AIR) Figure 1-3. T[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-7 Model 5081FG 1-3 SPECIFICATIONS Net O 2 Range....................................................................... 0 to 25% O 2 Fully Field Selectable via the HART Interface Lowest Limit .........[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 1-8 Description and Specifications Rosemount Analytic al Inc. A Division of Emerson Process Management Model 5081FG ELECTRONICS Enclosure ....................................................................... IP65 (NEMA 4X), weatherp roof, and corrosion-res istant Materials of Constructi on .......[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1 Model 5081FG SECTION 2 INSTALLATION 2-1 PRE-INSTALLATION a. Inspect Carefully inspect the shipping container for any evidence of damage. If the container is damaged, notify the carrier immediately. b. Packing List Co[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 2-2 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model 5081FG O O 1.25 NPT PROCESS CONNECTION SIDE VIEW BOTTOM VIEW INST ALL WITH PORT A T THE BOTTOM 3/4 NPT CONDUIT PORT DIM “A” 7.1 (180) 4.1 (109) DIM “B” (REMOV AL ENVELOPE) 1.1 (29) 1.8 (49) 1/4 TUBE FI[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 Model 5081FG 29750002 PLA TE DIMENSIONS DIMENSION ANSI 4512C34G01 DIN 4512C36G01 JIS 4512C35G01 “C” DIA. 4.75 (121) 5.71 (145) 5.12 (130) “B” THREAD 0.625-11 M-16x2 M-12x1.75 “A” 6.00 (153) 7.5 (191) 6.50[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 2-4 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model 5081FG REFRACT OR Y ST A CK OR DUCT MET AL W ALL WELD PIPE T O MET AL W ALL 1.25 NPT 2 IN. NPT SCHEDULE 40 PIPE CUST OMER SUPPLIED AD APTER 29750004 2 IN. NPT SCHEDULE 40 PIPE SYSTEM CABLE ST A CK OR DUCT MET [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Model 5081FG 29750005 REFRACT OR Y ST A CK OR DUCT MET AL WA L L A 1.5 + A 2 IN., 1.2 5 NPT PIPE COUPLING DIMENSION A -- 1-5/8, 2-1/ 2, 3, OR 4 IN. 1.25 NPT SCHEDULE 40 PIPE NIPPLE PROBE LENGTH Figure 2-5. Adjusting [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 2-6 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model 5081FG 5. Use high temperature material (alu- mina wool) to seal around the probe during insertion. This prevents hot gases from escaping or cold air fro m entering the stack or duct. 6. Initially insert the p[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 Model 5081FG d. Installing Model 5081 Transmitter 1. Ensure all components are avail able to install the Model 5081 Transmitter. 2. Choose a method or location to mount the transmitter. (a) Flat Surface Mounting. The[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 2-8 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model 5081FG COVER LOCK TERMINAL END 3/4 -14 NPT 2 PLACES CIRCUIT END 1.32 (33.5) 1.00 (25.4) TERMINAL BLOCK (TB) TERMINAL END CAP OMITTED FOR CLARITY IN THIS VIEW . 2 IN. PIPE/W ALL MOUNTING BRACKET (OPTION) U-BOL [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-9 Model 5081FG 3. For correct viewing orientation, the dis- play may be changed 90 degrees, us- ing the following procedure: (a) Refer to Figure 2-8. Loosen the cover lock screw until the c over lock is disengaged from[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 2-10 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model 5081FG pairs are recommended. Ground the trans- mitter housing to an earth ground to prevent unwanted electromagnetic interference (EMI) or radio frequency interference (RFI). NOTE For optimum EMI/RFI immunit[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11 Model 5081FG 4-20 mA (+) 4-20 mA (-) CELL AND THERMOCOUPLE 4-20 mA 26020005 GROUND THERMOCOUPLE + (GY) CELL - (WH) THERMOCOUPLE - (RD) CELL + (BK) EARTH GROUND TERMINALS TERMINAL BLOCK (TB1) F ACTORY -INST ALLED JUM[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 2-12 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model 5081FG 1 FLOWMETER 0.2-2.0 SCFH 771B635H08 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG. 0-30 PSIG 4505C21G01 NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 1 2 3 [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-1 Model 5081FG SECTION 3 STARTUP AND OPERATION Install all protective equipment cov ers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious inj[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-2 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG 3-3 REESTABLISHING PROPER CALIBRATION CHECK GAS FLOW RATE The calibration check gas flow must be en ough to ensure no combustion flue gases mix with the calibration check ga ses and only clean, [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-3 Model 5081FG 3-4 OPERATION a. Overvie w This section explains the operato r controls and displays of the Two-Wire In Situ Oxy- gen Analyzer. The use of the Infrared Re- mote Control (IRC) and the Model 5081[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-4 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG ENTER EXIT EXIT PROG ENTER ENTER EXIT EXIT TRIM 20 mA TRIM 20 mA ? SET CODE SET HI BOTTLE O2 SET LO BOTTLE O2 SET O2 TRACKING NEXT NEXT CELL T HI RESET MAX CELL T SET O2 FIL TER TIME TRIM 4 mA T[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-5 Model 5081FG d. Navigation The IRC in Figure 3-6 is used to interact with the Model 5081 Transmitter and navi- gate through the screens on the LCD. 1. Hold the IRC within 6 ft (1.8 m) of the Model 5081 Tran[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-6 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG 3-5 PROGRAM MENU The PROGRAM MENU branch of the menu tree allows you to program and edit some proc- ess parameters, faults, outputs, and security codes. To access this branch of the menu tree, p[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-7 Model 5081FG % mA O CONCENTRA TION 2 INDICA TOR F AUL T V ALUE 26020010 Figure 3-9. FAULT VAL c. FAULT VAL Refer to Figure 3-9. Use this screen to set the value that the 4-20 mA output will drive to and dis[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-8 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG f. RESET MAX CELL T Refer to Figure 3-12. The transmitter tracks the maximum cell temperature obtained. Use this screen to reset the maximum cell temperature attained value to the current cell t[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-9 Model 5081FG % O CONCENTRA TION 2 26020015 Figure 3-15. TRIM 20 mA? i. TRIM 20 mA? Refer to Figure 3-15. Use this screen to trim the 20 mA value of the 4-20 mA output. NOTE Before trimming the 20 mA value, [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-10 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG % O CONCENTRA TION 2 TRACK O DURING CALCHECK 2 26020051 Figure 3-18. SET O 2 TRACKING l. SET O 2 TRACKING Refer to Figure 3-18. Use this screen to permit the 4-20 mA line to track the O 2 value[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-11 Model 5081FG % 26020017 Figure 3-20. SHOW FAULT 3-6 DIAGNOSTICS MENU The DIAGNOSTICS MENU branch of the menu tree allows you to examine outputs, cu rrent faults, and unit information. None of the items in [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-12 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG O CELL IMPEDANCE ST A TUS 2 26020020 % O CONCENTRA TION 2 Figure 3-23. CELL IMPEDANCE d. CELL IMPEDANCE Refer to Figure 3-23. Use this screen to ex- amine the O 2 cell impedance status. GOOD in[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-13 Model 5081FG % CELL TEMPERA TURE MAXIMUM 26020021 Figure 3-26. MAX CELL T g. MAX CELL T Refer to Figure 3-26. Use this screen to ex- amine the maximum temperature attained by the O 2 cell. This value can b[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-14 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG a. IN MANUAL? Refer to Figure 3-27. Failure to remove the analy zer from automatic control loops prior to per- forming this procedure may result in a dangerous operating condition. If the O 2 o[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Startup and Operation 3-15 Model 5081FG % % O CONCENTRA TION 2 LOW CALIBRA TION CHECK GAS O V ALUE 2 26020056 Figure 3-29. ACCEPT LOW O 2 d. SLOPE Refer to Figure 3-30. Use this screen to ex- amine the slope calculated from current [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 3-16 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 4-1 Model 5081FG SECTION 4 HART/AMS 4-1 OVERVIEW The HART Communicato r is a handheld com- munications interface device. It provides a common communications link to all microproc- essor-based instrument s that are HA RT com-[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 4-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT MODEL 5081 TRANSMITTER TERMINAL BLOCK LOOP CONNECT ORS 4-20 mA SIGNAL LINE HART[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 4-3 Model 5081FG LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT LOOP CONNECT ORS 4-20 mA SIGNAL LINE HART COMMUNICA TOR RL < 250 Ω ANALOG [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 4-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG O2 value Cell T emp Imp VIEW FLD DEV V ARS PV is O2 value % rnge O2 output SV is TC T emp TC value PROCESS V ARIABLES DIAG/SERVICE VIEW SV Loop T est Method D/A trim method Reset Max T emp method Start Calch[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 4-5 Model 5081FG URV SELECT O2 RANGE Alarm V alue Ta g BASIC SETUP DET AILED SETUP Dev id Date Final Asmbly num Snsr s/n Descriptor Message Ve r Bld Bld Date O2 value Snsr unit USL LSL Min span Cell T emp Snsr unit USL LSL M[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 4-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev URV Filter Poll addr Num req preams DEVICE INFORMA TION REVIEW DET AILED S[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 4-7 Model 5081FG 4-6 HART COMMUNICATOR STA RT CAL- CHECK METHOD To perform a calibration check on the Two-Wire In Situ Oxygen Analyzer with the HART Com- municator, use the following procedure. If nec- essary, use the menu t[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 4-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Maintenance and Service 5-1 Model 5081FG SECTION 5 MAINTENANCE AND SERVICE Install all protective equipment cov ers and safety ground leads after e quip- ment repair or service. Failure to in- stall covers and ground leads could res[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 5-2 Maintenance and Service Ros emount Analytical Inc. A Di vision of Emerson Process Management Model 5081FG 14 13 12 ANALOG BOARD CPU BOARD RIBBON CABLE 37240008 16 15 9 1 2 3 6 8 7 5 4 11 10 1. Housing 2. O-ring 3. Lockwasher 4. Screw 5. Terminal End Cap 6. Terminal Block 7. Ground Screw 8. Washe[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Maintenance and Service 5-3 Model 5081FG 8. Connect the ribbon cable co nnector between display board (12) and the CPU board (11). Ensure the cabl e connector is fully seated. 9. Repos ition dis play board (12) on th e standoffs. Ro[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 5-4 Maintenance and Service Ros emount Analytical Inc. A Di vision of Emerson Process Management Model 5081FG a. Remove the end cap of the probe to expose the terminal block. b. Refer to Figure 5-2. Disconnect the four wires (two oxygen sign al wires and two thermocouple wires) from the termi nal bl[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-1 Model 5081FG SECTION 6 TROUBLESHOOTING Install all protective equipment cov ers and safety ground leads after trouble- shooting. Failure to install covers and ground leads could result in serious injury or death. [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 6-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG IMPEDANCE, SPEED OF RESPONSE (t ), sec 90 0 26020060 100 200 300 400 500 AIR TO 0.4% O 2 0.4% O TO AIR 2 Ω Figure 6-2. Speed of Response Frequently conduct calibration ch ecks to look for the follow[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-3 Model 5081FG 6-4 IDENTIFYING AND CORRECTING FAULT INDICATIONS A fault in the operation of the Two-Wire In Situ Oxygen Analyzer is indicated by the faulted op- eration display. If no faults exist, the display will [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 6-4 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG % 26020024 Figure 6-5. Fault 1, Open Thermocouple a. Fault 1, Open Thermocouple The thermocouple connection i s open. The fault displays as shown in Figure 6-5. 1. Refer to Figure 6-4 and check the th[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-5 Model 5081FG % 26020026 Figure 6-7. Fault 3, Shorted Thermocouple c. Fault 3, Shorted Thermocouple The thermocouple connection s are shorted. The fault displays as shown in Figure 6-7. 1. Allow adequate time for t[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 6-6 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG % 26020028 Figure 6-9. Fault 5, O 2 Cell Open e. Fault 5, O 2 Cell Open The O 2 cell connection is open. The fault displays as shown in Figure 6-9. 1. Allow adequate time for the oxygen probe to reach[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 6-7 Model 5081FG % 26020030 Figure 6-11. Fault 7, Reversed O 2 Cell g. Fault 7, Reversed O 2 Cell The O 2 cell connection s are reversed. The fault displays as shown in Figure 6 -11. 1. Refer to Figure 6-4. Check the [...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 6-8 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emers on Process Management Return of Material 7-1 Model 5081FG SECTION 7 RETURN OF MATERIAL 7-1 If factory repair of defective equipment is re- quired, proceed as follows: a. Secure a return authori zation number from a Rosemount Analytical Sales Office or re[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 7-2 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emer son Process Management Replacement Parts 8-1 Model 5081FG SECTION 8 REPLACEMENT PARTS Table 8-1. Replacement Parts List Figure and Index No. Part Number Description 1-1, 2 1A99138G01 Model 5081 Transmitter ATEX 1-1, 2 1A99138G02 Model 5081 Transmitter CSA[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 8-2 Replacement Parts Rosem ount Analytical Inc. A Division of Emerson Process Management Model 5081FG[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Index 9-1 Model 5081FG SECTION 9 INDEX This index is an alphabetized listing of part s, terms, and procedures having to do with the Haz- ardous Area Oxygen/Combustibles T ransmitter. Every item listed in this index refers to a locati[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 9-2 Index Rosemount Analytical Inc. A Division of Emerson Process Management Model 5081FG M Materials of Construction, 1-7 Materials of Construction, Electronics, 1-8 MAX CELL T Screen, 3-13 Mechanical Installation, Probe, 2-1 Menu Arrows, 3-5 Menu Tree, 3-4 Menu Tree for HART Communi cator, 4-3 Men[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management Index 9-3 Model 5081FG U UNIT SER # Screen, 3-13 UPPER RANGE VAL Screen, 3-7 Z Zirconia Disc, 1-3[...]

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3724 3791/05-05 WARRANTY Goods and part(s) (ex cluding consumables) ma nufactured by Seller are warranted to be free from defects in workmanship and material un der normal use and service for a period of twelve (1 2) months from the date of shipment by Seller. Consumables, glass elect r odes, membranes, liquid junctions, electrolyte, o-rings, etc.,[...]

Instruction Manual IB-106-5081, Rev. 1.0 May 2005 © Rosemount Analytical Inc. 2005 Model 5081FG WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 6565P Davis Industrial Parkway Solon, OH 44139 T 440 914 1261 T 800 433 6076 gas.csc@emersonprocess.com ASI A – PAC I FI C Emerson Process Management Asi[...]