Emerson GXT3-6000RT208 manual

AC P ow er For Bu siness-Criti cal C ontinuity™ Li eb er t ® GX T3 ™ 208V , 5000-10,000V A , 6000R TL630 User Ma nual[...]

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i T ABLE OF CONTENTS 1.0 I NTRODUCTI ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.0 S YSTEM D ESCR IPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1 Transient Voltage Surge Suppression (TVSS) and EMI/ RFI [...]

ii 8.4 Put the Liebert ® GXT3 ™ in Manual Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 8.5 Shut Down the Liebert GXT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 8.6 Disconnecting Input Power from the Liebert GXT3 . . . . . . . . . . . . . . . . . . [...]

iii FIGURES Figure 1 Liebert GX T3 front view—rack-mount and tower configurations . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 2 Liebert GX T3 5000VA and 6000VA rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 3 Input power hardwire boxes— 5000 and 6000VA models . . . . . . . .[...]

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1 I MPORT ANT S AFETY I NSTRUCTIONS SA VE THESE INSTRUCTIONS This manual con tains important safety i nstructions. Read al l safety and opera ting instructions before operating the uninterrupti ble power system (UPS). Adhere to all warnin gs on the unit and in this manual. Follow all operating a nd user instructions. This equipment can be operated [...]

2 ELECTROMAGNETIC COM PATIBILITY —The Liebert ® GXT3 ™ complies with the limits for a Class A digital device, pursuant to Part 15 of FCC rules. Operation is s ubject to th e following con ditions: • This device may not caus e harmful interference. • This device must accept any in terference received, including in terference that may cause [...]

3 G LOSSARY O F S YMBOLS Risk of ele ctrical shock Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON/Alarm Silence/Manual Battery Test OFF/Bypas[...]

Introd uction 4 1.0 I NTRODUCTION Congratulations on your choice of the Liebert ® GXT3 ™ uninterruptible power system (UPS). The Liebert GXT3 come s in nominal power ratings of 5000VA, 600 0VA, 8000VA and 10,000VA. It is designed to provide conditioned power to microcomputers and other sensitive electronic equipment. When it is generated, al ter[...]

System Description 5 2.0 S YSTEM D ESCRIPTION 2.1 T ransient V oltage Surge Suppr ession (TVSS) and EMI/RFI Filters These UPS components provide surge protection and filter both elect romagnetic interference (EMI) and radio frequency interference (RFI ). They minimize any surges or interference present in the util- ity line and keep the sensitive e[...]

System Description 6 2.6 Battery The Liebert ® GXT3 ™ utilizes va lve-regulated, no nspillable, l ead acid batter ies. To maintain b attery design life, operate the UPS in an ambient temperature of 15°C to 25°C (59°F to 77°F). Optional external battery cabi nets are available to ex tend battery run times. For run times, see Table 14 . 2.7 Dy[...]

Major Compo nents 7 3.0 M AJOR C OMPONENT S The Liebert ® GXT3 ™ is composed of three majo r assemblies to provide easi er handling, installation and versatility. 3.1 Main Frame and Electronics All models of the Liebe rt GXT3 are shipped witho ut the internal batteries installed. Power distribu - tion varies by model and rating. • Liebert GXT3[...]

Major Compo nents 8 Figure 4 Liebert ® GXT3-6000RTL630 ™ , rear view Figure 5 Liebert GXT3 8000V A and 10,000V A rear view External Battery Connector Liebert IntelliSlot Port USB Port T erm inal Block Communica tion Maintenance Bypass Breaker REPO Connection Block Output Breaker for L6-30R #4 Input Breaker for L6-30P #1 1 2 3 4 5 Output Breaker [...]

Major Compo nents 9 3.2 Removable Power Distribution Box The UPS is shipped with a power dist ribution pack instal led. This box contains the UPS input circuit breaker. Figure 6 Power distribution models for 5000V A and 6000V A models of Liebert ® GXT3 ™ PD2-001 Receptacles: four 5-20; one L14-30; one L6-30R PD2-002 Receptacles: two 5-20R; two L[...]

Major Compo nents 10 Figure 7 Power distribution models for 8000V A and 10,000V A models of Liebert ® GXT3 ™ 3.3 Internal Battery Packs The UPS has two internal battery packs behind a ba ttery access door on the front of the unit. Each internal battery pack is fitted wi th a connector to link to the UPS. Figure 8 Internal battery p ack feat ures[...]

What’ s Included 11 4.0 W HAT ’ S I NCLUDED The Liebert ® GXT3 ™ is shipped with the following items: • Terminal Block Communication terminals • Compact disc with: • Liebert MultiL ink ® • Configuration program • User manual (ele ctronic version) • USB cable, one; 2m (6-1/2 ft.) long • Rack handles with mount ing hardware • [...]

Installation and Configurat ion 12 5.0 I NST ALLATION AND C ONFIGURATION Do NOT attempt to start the UPS, turn on any circuit breaker or energize the input power until instructed to do so in 8.2 - Initial Startup and Electrical Checks . Visually inspect the UPS for shipping damage. Report any da mage to the carrier and your local dealer or Emerson [...]

Installation and Configurat ion 13 b. Pu ll the operation and display pa nel gently, rotate it 90 degrees clockwi se and snap it back into position, as shown in Figure 11 . Figure 1 1 Rot ate the operation and display p anel c. Pull the logo on the front plastic bezel cover ge ntly, rotate it 90 degrees cl ockwise and snap it back into position . T[...]

Installation and Configurat ion 14 The adjustable rack-mounting brack ets (Part#: RMKIT18-32) feature retaining la tches to prevent users from inadvertently sl iding the UPS or battery cabinet out of the rack. To install the rack mount brac kets: 1. Unpack two rack-mounting bra cket assemblies and mounting hardware from this kit. Bracket assemblies[...]

Installation and Configurat ion 15 6. If available, apply a bead of grease 1" (25mm) long at four places inside the bottom, curved tracks of the front members as shown below rig ht. The grease will allow the equipment to slide into the bracket a ssemblies more easily.. 7. Insert the equipment, with inner members attached in Step 5 , into the b[...]

Installation and Configurat ion 16 5.2 External Battery Cabinet Inst allation Optional Liebert external battery cabinets may be connec ted to the UPS to prov ide additional battery run time. External battery cabinets are designed to be placed on one side of the UPS in a tower config- uration or stacked beneath the UPS in a rack configuration. Figur[...]

Installation and Configurat ion 17 5.3 Connect Input/Output Power The Liebert GXT3-5000RT208 ™ , Liebert GXT3-6000RT208 ™ an d Liebert GXT3-6 000RTL630 ™ are shipped with a power di stribution box attached. The Liebert GXT3-80 00RT208 ™ and Liebert GXT3-10000 RT208 ™ are shipped with a cover plate over the power distribution conn ector. F[...]

Installation and Configurat ion 18 5.3.2 Remove the Power Distribution Cover from 8000 and 10,000V A Models 1. Shut dow n the Liebert ® GXT3 ™ by pressing the Standby/Manual Bypass button twice whil e the UPS is in Bypass Mode, each time holding the butto n down for about 2 seconds. (For help, refer to 8.5 - Shut Down the Liebert GXT3 .) 2. Loo [...]

Installation and Configurat ion 19 5.3.4 Install the Power Distribution Box on 8000 and 10,000V A Models 1. With the cover or distribution box removed, press the UPS and distribution box connectors together. Ensure that the connectors are fully seated. 2. Al ign the screw hol es and press the p ower distribution bo x onto the UPS, making sure tha t[...]

Installation and Configurat ion 20 T erminal Block Connections Conduit entry holes are provided on the rear and side of the box. Input and ou tput wiring should not share the same conduit. Emer son recommends us ing strain reli ef when installing t he wire. Figure 16 T erminal block connections T able 2 Electrical specificat ions UPS Model Recommen[...]

Installation and Configurat ion 21 5.4 IT Power System Configuration—Liebert ® GXT3-6000RTL630 ™ Only 1. Remove screws on the IT Power System Access Cover as shown in Figu re 17 . 2. Disconnect the co nnecto rs as shown in figure. 3. Rei nstall IT Power System Access Cover and screws. Figure 17 Remo ve cover from IT Po wer System Connector s c[...]

Configuration Prog ram 22 6.0 C ONFIGURATION P ROGRAM The final step of in stallation may require custom configuration o f your UPS using th e enclosed config - uration program. Some configuratio n setti ngs may be changed only whi l e the UPS is off. These should be set before the UPS is put into full-time service powering the critical load. For m[...]

Controls and Indica tors 23 7.0 C ONTROLS AND I NDICATORS Figure 18 Liebert ® GXT3 ™ control p anel 7.1 ON/Alarm Silence/Manua l Battery T est Bu tton This button controls output power to co nnected load (s) and has th ree functions: •O N •A l a r m S i l e n c e •M a n u a l B a t t e r y T e s t ON - Pressing this button for fo ur second[...]

Controls and Indica tors 24 7.3 Load Level Indicator s (4 Green, 1 Amber) The load level indicator is composed of five sets of LED bars that illuminate to indicate the relative load on the UPS output in 25% increments (±5% ). The load l evel indicator wi ll illuminate as shown in Figure 19 . The load level indicators displa y the approximate elect[...]

Controls and Indica tors 25 7.5 UPS St atus Indicators UPS status is indicated by five symbols: fault indicator, AC input indica tor, battery indicator, inverter indicator and bypass indicator. Table 3 shows the symbols and their meanings. T able 3 UPS st atus indicators UPS Status Indicator Icon Color Description Fault Indicator Red On if the UPS [...]

Operation 26 8.0 O PERATION This section describes checks to be made before st arting the UPS, how to start the UPS, manual bat- tery test, manual bypass, shutting down the UPS and disconnecting the util ity power from the UPS. 8.1 St artup Checklist for the Liebert GXT3 ™ Before starting the UPS, perform these checks: ___ 1. Check that the input[...]

Operation 27 8.3 Manual Battery T est To initiate a manual battery test, press the On/Alarm Silence/Manual Batt ery Test button for at least half a second while the UPS is operating from utility power with no alarm conditions present. • If only the first two of the five LED segmen ts il luminate, allow the UPS to recharge the batteries for 24 hou[...]

Communication 28 9.0 C OMMUNICATION 9.1 Communication Interface Port The Liebert ® GXT3 ™ UPS has a terminal block on the rear of the UPS unit. Several signals are pro- vided on th is port and are assig ned as follows . 9.2 T erminal Block The terminal block includes eight pins, as shown in Figure 21 . Figure 21 T erminal block communication pin[...]

Communication 29 Activation of the Battery Mode Shutdown will be logg ed as an event in the e vent history log. 9.2.3 On Battery On Battery signal is a Normally Open (NO) dry contact. When the UPS is su pplying output p ower from the battery this dry contact will be closed. 9.2.4 Low Battery Low Battery signal is a Normall y Open (NO) dry contact. [...]

Communication 30 9.3.1 Liebert ® MultiLink ® Liebert MultiLink monit ors the UPS continuously an d can shut down a computer or server in the event of an extended power failure. Liebert Mu ltiLink can also be conf igured for use withou t the USB cable when th e Liebert IntelliSlo t ® SNMP/Web card is installed in the UPS. Additional ly, Liebert M[...]

Maintenance 31 10.0 M AINTENANCE This section describes replacing the internal battery pack, precaution s, checking the Lie bert ® GXT3’s status and checking U PS functions. 10.1 Replacing the Internal Battery Pack The Liebert GXT3 ™ is de si gn ed to a ll ow th e u s er to replace the internal bat tery pack safe ly. Read the safety cautions b[...]

Maintenance 32 Figure 24 Pulling out the battery p acks 6. Unpack a new internal battery pack. Ta ke care not to destroy the packing. Compare the new and old internal battery packs to make sure they are the same type and model. If they are the same, proceed wi th Step 7 ; if they are different, stop and contact your local Emer- son representative o[...]

Maintenance 33 10.4 Checking UPS St atus Emerson recommends checking the UPS operation status every six months. • Check whether the UPS is faulty: Is the Faul t Indicator on? Is the UPS sounding an alarm? • Check whether the UPS is operating in Bypa ss Mode. Normally, the UPS operates in Normal Mode. If it is operating in Bypass Mode, stop an d[...]

Maintenance 34 Figure 25 Removing power module from Lieber t ® GXT3 ™ 8000 and 10,000V A models 11. Insert the replacement UPS power module. 12. Slide the p ower module restraint le ver back into the locked position. 13. Reconnect the slotted internal battery connectors. 14. Reconnect the external battery cables, if used. 15. Reattach both front[...]

Trou bleshooting 35 11 . 0 T ROUBLESHO OTING This section indicate s various UP S symptoms a user may encounter and provides a troubleshooting guide in the e vent the UPS develop s a problem. Use the following i nformation to determi ne whether external factors caused the proble m and how to remedy the situation. 1 1.1 UPS Symptoms The following sy[...]

Trou bleshooting 36 1 1.1.2 Audible Alarm An audible alarm will sound in conjunction with the visual indicators to indicate a change in UPS operating status. The audible al arm will sound as described in Table 5 . 1 1.2 T roubleshooting In the event of an issue with the UPS, refer to Table 6 to determine the caus e and solution. If the fault persis[...]

Trou bleshooting 37 When reporting a UPS issue to Em erson, include the UPS model and serial number. These are on the top panel of the Liebert ® GXT3 ™ . Fault and Bypass indicators and diagnostic C in dicator are illuminated UPS DC/DC fault UPS requires service. Contact you r local dealer, Emerson representative or Emerson Channel Support. Faul[...]

Specifications 38 12.0 S PECIFICATIONS T able 7 UPS specifications—5000, 6000, 800 0 and 10,000 models Model Number GXT3-5000RT208 GXT3-60 00RT2 08 GXT3-8000RT208 GXT3-10000RT208 Model Rating 4000W/5000VA 4800W/6000VA 7200W/8000VA 9000W/10000VA Dimensions, Rack Mount, W x D x H Unit, in. (mm) 16.9 x 26.1 x 6.8 (430 x 662 x 173) 16.9 x 26.5 x 10. [...]

Specifications 39 T able 8 UPS specifications—Liebert ® GXT3 -6000RTL630 ™ Model Number GXT3-6000RTL630 Model Rating 4200W/6000VA Dimensions, Rack Mount, W X D X H, in. (mm) Unit 16.9 x 22.6 x 8.5 (430 x 574 x 21 7) Shipping 20.9 x 29.3 x 14.8 (530 x 745 x 377) Weight, lb (kg) Unit 51.8 (23.5) Shipping 66.1 (30) Input AC Parameters Nominal Ope[...]

Specifications 40 T able 9 Operating temperature p arameters Ambient Temperature, °C (°F) pf @30°C ±3°C (pf @ 86°F ±5.4°F) pf @40°C ±3°C (pf @ 104°F ±5.4°F) GXT3-5000/6000RT208 0.8pf 0.8pf GXT3-6000RTL630 0.7pf 0.7pf GXT3-8000/10000RT208 0.9pf 0.8pf T able 10 Internal battery cabinet specification s Model Number GXT3-144BATKIT GXT3-24[...]

Specifications 41 T able 1 1 External battery cabinet specif ications Model Number GXT3-144VBATT GXT3-240VBATTUL GXT3-288RTVBATT Used w/UPS Model GXT3-5000 & GXT3-6000RT208 GXT3-6000RTL630 GXT3-8000 & GXT3-10000RT208 Dimensions, W x D x H, in. (mm) Unit (with bezel) 16.9 x 26.1 x 3.3 (430 x 662 x 85) 16.9 x 22.6 x 5.1 (430 x 574 x 130) 16.9[...]

Specifications 42 T able 13 Power distribution box specification s for GXT3-8000RT208 and GXT3-1000 0RT208 PD Model Number Power Distribution Box Mo del # PD2-101 PD 2-102 PD2 -103 PD2 -104 PD2 -105 PD2-1 06 Dimensions, W x D x H, in. (mm) Unit 7.4 x 5.7 (188 x 145) 7.4 x 5.7 (188 x 145) 7.4 x 5. 7 (188 x 14 5) 7.4 x 5.7 (188 x 145) 7.4 x 5.7 (188 [...]

Specifications 43 T able 14 Battery run time, minutes Number of Batteries Load Percent of Capacity 208/120VAC RT 208VAC RT 220VAC Tower 5kVA 6kVA 8kVA 10kVA 6kVA (L630) 10kVA Internal Battery 10 108 94 128 100 100 81 20 49 43 61 46 50 39 30 34 26 40 28 38 22 40 22 17 27 18 26 15 50 16 13 20 14 19 11 60 13 10 16 11 15 8 70 11 8 13 9 12 6 80 9 6 11 7[...]

Specifications 44 Using the configuration program, the user may sp ecify the number of exte rnal battery cabinets attached to the UPS. The fa ctory default is programmed fo r internal batteries only. Table 14 shows the estimated run times at different loads. 12.1 Auto-Learning Battery Run Times As batteries age, the esti mated runtimes may become l[...]

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Ensuring The Hi gh Av aila bilit y Of Mission-Critic al Dat a And App lic ations. Emerson Net work P ower , a business of Emerson (NYSE:EMR), is the global leader in enabling Business-Critic al Continuity ™ from grid to chip f or telecommunication networks, data centers, health care and industrial facilities. Emerson Network Po wer provides inno [...]