Emerson IP2046IM manual

1 IP2046/IM Nov 2006 Mobrey MSP400RH Series Level T ransmitter Instruction & maintenance leaflet IP2046IM, Rev . AA November 2006 www .mobrey .com MSP400RH[...]

2 IP2046/IM Nov 2006 CONTENTS Page 1. Introduction 3 2. The MSP400RH ultrasonic level transmitter 3 2.1 T ype numbering system 3 2.2 Pressure Equipment Directive 4 2.3 Specifications 4 3. Installation 6 3.1 Location of the MSP400RH transmitter 6 3.1.1 General considerations 6 3.1.2 Liquid surface conditions 7 3.1.3 In-tank / well effects 8 3.1.4 Op[...]

3 IP2046/IM Nov 2006 1.0 Introduction The MSP400 ultrasonic level transmitter is designed to be mounted above a liquid and will measure the distance to the liquid surface. When programmed with details of the vessel, sump or open channel, the MSP400 will compute level, contents or flow and give a 4-20mA signal proportional to the chosen variable. 2 [...]

4 IP2046/IM Nov 2006 2.2 Pressure Equipment Directive The MSP400RH transmitter does not fall within the PED definition as enclosing a pressurised fluid, so is therefore outside the scope of the Directive. Accordingly , the Declaration of Conformity does not list the Pressure Equipment Directive. 2.3 Specifications Materials of construction: T ransd[...]

5 IP2046/IM Nov 2006 -40 / +70°C IP66 / IP67 2 x M20 conduit connections 1 x cable gland 1 x blanking plug 60mm A/F (2.4") MSP400RH-B28 : 2" BSPT MSP400RH-N28 : 2" NPT MIN : 0.45m (18”) MAX : 11.0m (433”) b.rEF -30 / +70°C -0,25 / +3,0bar Ø 144 (5.7") 65 (2.6") 135 (5.3") -40 / +158°F -22 / +158°F -4 / +44psi [...]

6 IP2046/IM Nov 2006 3.0 Installation Important safety notice : The MSP400 is designed for safe area use only , and must not be installed in a hazardous area, even if the power is supplied through a barrier device. General a. Installation must be carried out by suitably trained personnel in accordance with the applicable code of practice. b. If the[...]

7 IP2046/IM Nov 2006 • If the transmitter is mounted in an enclosed tank, avoid mounting the transmitter in the centre of the tank roof as this could act as a parabolic reflector and create unwanted echoes. Avoid applications where heavy condensation could form on the transducer face. • If the transmitter is mounted in a stand-off or nozzle, it[...]

8 IP2046/IM Nov 2006 It is important to note that the bottom reference of the transmitter should be related to the centre of the invert of the primary device, NOT the distance to the channel bottom directly below the transmitter . 3.1.3 In-tank effects • Stirrers or agitators can cause a vortex. Always try to mount the transmitter off-centre of a[...]

9 IP2046/IM Nov 2006 • The liquid surface at the point of measurement must have a stable, smooth surface and uniform approach velocity . It must not be affected by baffles, foam, hydraulic jumps or any other object likely to cause flow disruption. • The primary element should be free from any situation where it is likely to ‘drown’ (refer t[...]

10 IP2046/IM Nov 2006 3.2 Mounting the transmitter above the liquid surface. A 2” thread is provided to mount the transmitter . The user should check the thread form, which will be either 2” BSPT (MSP400RH-B28) or 2” NPT (MSP400RH-N28). The thread form is clearly marked on the hexagon of the transducer body . Note : The MSP400 is designed to [...]

11 IP2046/IM Nov 2006 3.3 Wiring The transmitter is supplied with cable gland suitable for cable sizes 4-8mm diameter . T erminal 1 : +24V dc 2 : 0v dc 3 : RL1 (SPST) 4 : RL1 (SPST) 5 : RL2 (SPST) 6 : RL2 (SPST) 7 : MSP-R TP temperature probe (if used) 8 : MSP-R TP temperature probe (if used) Earth Screen : Connect to a standard earth in the contro[...]

12 IP2046/IM Nov 2006 3.3.3 Relays The MSP400RH transmitter has 2 integral relays which may be used for control purposes. These relays are light duty and should be used as signal relays only , with control functions being performed by external control relays. Relay 2 is defaulted as a ‘fault’ relay , normally energised, but may be reconfigured [...]

13 IP2046/IM Nov 2006 4.0 Commissioning, programming and operation The MSP400 operates from a menu of parameters, each held in a specific memory location within the instrument. The memory locations may be pictured as a matrix, and the user navigates to each parameter to programme the instrument using ↓ and → steps. Refer now to the Main Menu st[...]

14 IP2046/IM Nov 2006 4.2 Power up On power up, the MSP400 will take a few seconds to initialise. The display will run through a set-up routine, first illuminating all display characters then showing the software revision number . Once checks are complete, the display will show the Primary V ariable (PV) determined based upon the factory default va[...]

15 IP2046/IM Nov 2006 4.4 Setting up for the chosen application - the Main Menu. Refer now to the main menu structure chart in Appendix A. It is important to note that MSP400 programming is most easily accomplished by first selecting the duty the transmitter is to perform. Once a duty is selected (see section 4.4.1), a “mini-wizard” programming[...]

16 IP2046/IM Nov 2006 4.4.2 Selecting the units of measurement Screen display: unitS Factory default setting: MSP400RH-B28 m MSP400RH-N28 ft i) Note that the factory default units of measurement are dictated by the model type, which may be Imperial (ft) or Metric (m). The user can reconfigure a Metric unit to be an Imperial or vice-versa by changin[...]

17 IP2046/IM Nov 2006 4.4.3 Setting the correct bottom reference Screen display: b.rEF Factory default value: MSP400RH-B28 11 MSP400RH-N28 36 The MSP400 leaves the factory with the bottom reference pre-programmed to the maximum range of the instrument, either 11m or 36ft. T o change the bottom reference: a) Press the green button ↓ to display the[...]

18 IP2046/IM Nov 2006 4.4.4 Selecting the correct Profile algorithm. Screen display: ProF Factory default value: Linear This selection is offered only if the user has chosen a duty of Flow or Contents, or is shown when manually navigating the main menu - ignore if duty chosen is Level or Distance. The MSP400 is pre-programmed with a selection of po[...]

19 IP2046/IM Nov 2006 Note: The complete range of options is displayed, regardless of the duty selected earlier . e) Once the desired profile is shown (flashing) on the display , press the blue button → to select this option. It will now stop flashing. f ) If the chosen profile is incorrect, the edit sequence for the profile selection can be re-s[...]

20 IP2046/IM Nov 2006 If the profile chosen is any other contents profile, press the red button ↵ to save the profile to memory and automatically scroll on to the next main menu option “Cont @ max”, Refer to Section 4.4.9. 4.4.5 Power factor for the chosen flow law . Screen display: P .F ACt Factory default value: 1.000 This selection is offe[...]

21 IP2046/IM Nov 2006 T o edit the scale factor a) Press the blue button → to enter the “SCALE” menu and to display the current scale factor in use. If this is correct, press the red button ↵ return to the main menu. If the scale factor is to be edited, press the blue button → again to allow editing The leading digit of the current scale [...]

22 IP2046/IM Nov 2006 4.4.8 Maximum flow entry Screen display Flo @ max Factory default value 1.000 This selection is offered only if the user has chosen a duty of Flow which requires entry of the maximum flow capability of the chosen structure (not the maximum flow expected in the application), or is shown when manually navigating the main menu - [...]

23 IP2046/IM Nov 2006 4.4.10 Setting the 4mA point Screen Display: 4 Factory default value: 0.000 Enter the value of the PV which you require to be signalled by 4mA The 4mA point may be set above or below the 20mA point to suit the monitoring or control equipment. If you wish to set the 4 and 20mA points by ranging the MSP400 to a fixed target, suc[...]

24 IP2046/IM Nov 2006 4.4.12 Setting the damping applied to the output Screen display d Factory default value 3 The damping value entered is actually a time constant in seconds which is applied as smoothing to the displayed PV and current output. A new value may be entered up to a maximum value of 9999 seconds. A large value will have the effect of[...]

25 IP2046/IM Nov 2006 T o change the output current action on alarm condition: a) Press the blue button → to enter the alarm action menu and to display the current selection. If this is correct, press the green button ↓ return to the main menu. b ) If the action is to be changed, press the blue button → again to allow editing c) Press the gre[...]

26 IP2046/IM Nov 2006 4.4.15 Setting the 4 and 20mA levels using actual liquid levels in the tank Screen display (SEt 4 & SEt 20) Factory default value Hold If you have already programmed the 4 and 20mA levels as above, you do not need to enter this menu. All the programming is now complete and you should press the red button ↵ to exit the pr[...]

27 IP2046/IM Nov 2006 4. 5 Diagnostic data. See also Appendix A2. The MSP400 can display useful diagnostic data which can aid setting up and fault finding. T o aid interpretation of the data presented, the data will alternate with suitable text to remind the user what data is being displayed. The user is not able to change or edit any of the data s[...]

28 IP2046/IM Nov 2006 4. 6 Loop T est : See also Appendix A3 “tESt” The MSP400 has the facility to cycle through it’s programmed operating range without any change in the liquid level, causing the current output and relays to cycle through their normal operation. Also, the MSP400 can be programmed to fix the loop current at any desired value [...]

29 IP2046/IM Nov 2006 4. 7 Engineering Set-up menu : See also Appendix A4 “Eng” The proficient user is able to fine tune operation of the MSP400 if site or application conditions are unusual. Users are recommended to leave all operational fine tuning parameters at the factory default settings unless they have a good understanding of the functio[...]

30 IP2046/IM Nov 2006 4.7.2 Setting the Lost Echo T ime Screen display “LE” Factory default value 900 The lost echo time is the time in seconds which the MSP400 will wait before taking the lost echo action as described in 4.4.13. A new value may be entered in the range 0 to 9999. It is recommended that the lost echo time be left at 900 seconds [...]

31 IP2046/IM Nov 2006 T o edit the dead band: a) Press the blue button → to enter the dead band menu and to display the current value in use. If this is correct, press the red button ↵ return to the main menu. If the dead band is to be edited, press the blue button → again to allow editing The leading digit of the dead band value will now be [...]

32 IP2046/IM Nov 2006 4.7.5 Setting the Pulse repetition frequency Screen display “Pr f” Factory default value: 1.0 The rate of pulses transmitted by the MSP400 is set at a factory default value of once per second. The MSP400 may be set to transmit faster or more slowly at selected repetition rates between 0.5 and 2.0 times per second. The puls[...]

33 IP2046/IM Nov 2006 4.7.7 Setting the Spike rejection Screen displ ay “SPi” Factory default value: 0 (disabled) In applications with high levels of acoustic or electrical noise, a spike could incorrectly trigger the echo detection system. In such cases, the value of SPi can be increased (in the range 0-100) which has the effect of rejecting s[...]

34 IP2046/IM Nov 2006 If the new temperature is incorrect, the edit sequence can be re-started by pressing the blue button → again. If the temperature is correct, press the red button ↵ to save the new value to memory and automatically scroll on to the next main menu option: The next option will be “t.CAL” if the MSP400 is using the Mobrey [...]

35 IP2046/IM Nov 2006 T o load factory default values: a) Press the blue button → to enter the load defaults menu and display “Ld.dEF” b ) Press the blue button → for at least two seconds to flash the screen message “SurE”. c) Press the blue button → again to acknowledge the message and stop the message flashing. The user can now abor[...]

36 IP2046/IM Nov 2006 APPENDIX A1 MAIN MENU : PROGRAMMING b .rEF 4 PB1 4 20 PB1 20 d PB1 Display Bottom Ref. Display 4mA L e vel Display 20mA L e vel Display Damping PB2 Edit Bottom Ref. PB2 Edit 4mA L e vel PB2 Edit 20mA L e vel PB2 Edit Damping PB2 Display Bottom Ref. PB2 Display 4mA L e vel PB2 Display 20mA L e vel PB2 Display Damping PB2 d PB2 [...]

37 IP2046/IM Nov 2006 APPENDIX A1 Cont’d / ... SEt 4 PB1 Display PV for 4mA Flash “4” with PV PB2 r1. On Display RL1 On Pt Edit RL1 On Pt PB2 Display R L1 On Pt PB2 PB1 r1. On PB2 PB2 r1 .OFF Display RL1 Off Pt Edit RL1 Off Pt PB2 Display RL1 Off Pt PB2 PB1 r1.OFF PB2 PB2 PB3 PB2 PB3 Display PV for 4mA PB2 S Et 4 PB2 SEt20 PB1 Display PV for [...]

38 IP2046/IM Nov 2006 APPENDIX A2 DIAGNOSTICS MENU PB1 Distance (diSt) PB1 Level (LEUEL) PB1 Echo S ize (Ec ho) PB1 Freque ncy (F) PB1 Temperature D915 ( t) • Display of th e val ue of t he di agnost ic paramete r is preceded by displa y of the paramete r name (then flash for 1 secon d ever y 5 sec onds) • Pressing PB3 from any diagnostic param[...]

39 IP2046/IM Nov 2006 APPENDIX A3 COMMISSIONING / LOOP TEST MENU PB1 Loop Tes t (tESt) PB2&3 for 2 s ec PV Eng Se t u p (Eng) PB2 for 2 sec on d PV PB2 Diagnostics (diAg ) PB2 C y CLE Set Distance =Bottom Ref Toggle Rampi ng On/Of f PB2 CyCLE PB2 PB2 LOOP Recall Fixed Current Ed it desired curr e nt val ue PB2 Display & outp ut desire d val[...]

40 IP2046/IM Nov 2006 APPENDIX A4 ENGINEERING MENU Loop Test PB2& 3 for 2 sec PV Eng Setup PB2 fo r 2 sec PV PB2 PB 1 t .HoLd t . H o L d LE PB1 LE dEAd PB1 Display Threshold Display Lost Echo Time Display Blanking PB 2 Dis play Threshold PB2 Edit Lost Echo Time PB2 Edit Blanking PB2 Display Threshold PB2 Display Lost Echo Time PB2 Display Blan[...]

41 IP2046/IM Nov 2006 APPENDIX B DEF AUL T VALUE LISTING : MAIN MENU P ARAMETERS Default value shown are for the metric model MSP400RH-B28. Where different, values for the imperial model MSP400RH-N28 are shown in brackets. Default V alues Site Settings LEVEL M 11.00 Lin 1.0 1.0 0 10.55 3 HOLD (ft) (36.0) (34.5) 0 0 0 0 b.rEF 4 PB1 4 20 PB1 20 d PB1[...]

42 IP2046/IM Nov 2006 DEF AUL T VALUE LISTING : ENGINEERING P ARAMETERS Default value shown are for the metric model MSP400RH-B28. Where different, values for the imperial model MSP400RH-N28 are shown in brackets. Loop Test PB2 &3 for 2 sec PV Eng S etup PB2 fo r 2 sec PV PB2 PB1 t . H o L d t.Ho L d L E PB1 L E d EA d PB1 Dis pl ay Threshold D[...]

43 IP2046/IM Nov 2006 APPENDIX C LISTING OF NON-LINEAR PROFILES IN THE MSP400 Screen Display Description Hmax used K Factor * or Flo @ max. Power Factor 20mA point if auto-set Lin Linear - User 1. 0 - SPEC.P Special (plott ed) - User User As P013 H. CY L.F Horiz . Cyl. (Flat) - User User As P013 SPH. Sph erical - User User As P013 H. CY L.D Horiz. [...]

44 IP2046/IM Nov 2006 APPENDIX D HART COMMUNICA TIONS WITH THE MSP400 D 1.0 Overview The MSP400 ultrasonic level transmitter supports HAR T communications, which may be used to programme or interrogate the transmitter remotely from any point on the 2 wire loop. Any HAR T compatible communication device may be connected across the loop and, if loade[...]

45 IP2046/IM Nov 2006 base units m ft in SETUP DUTY P010 Bottom Reference as base units 11.0 36.0 432.0 P011 Tank Shape - Linear Linear Linear P013 PV Scale Factor - 1. 0 1.0 1.0 P014 Profile Height as base units 1.0 1.0 1.0 NLP CURVE P030 Profile Point 1 % 10 10 10 P031 Profile Point 2 % 20 20 20 P032 Profile Point 3 % 30 30 30 P033 Profile Point [...]

46 IP2046/IM Nov 2006[...]

47 IP2046/IM Nov 2006[...]

Instruction & maintenance leaflet IP2046IM, Rev . AA November 2006 MSP400RH The Emerson logo is a trade mark and servi ce mark of Emerson E lectric Co. Rosemount is a registered trademark of Rosemount Inc. Mobrey is a registered trademar k of Mobrey Ltd. All other marks are the property of their respective owners. We reserve the right to modify[...]