Empire Comfort Systems DV-55E-5 manual

19563-1-0706 Page 1 INST ALLA TION INSTRUCTIONS AND OWNER'S MANUAL F AN TYPE DIRECT VENT W ALL FURNACE For Installation in Manufactur ed (Mobile Home), Modular or Residential Homes MODEL DV -55E-5 EFFECTIVE DA TE JUL Y 2006 W ARNING: If not installed, operated and ma int ai ne d in acc or da nce wit h the ma nu fa ctu r - er's instruction[...]

Page 2 19563-1-0706 SECTION P AGE Important Safety Information ......................................................................................................................3 Safety Information for Users of LP Gas ...................................................................................................... 4 Requirements for Massac[...]

19563-1-0706 Page 3 • Due to high temperatur es the appliance should be located out of traffic and away from furnitur e and draperies. • Children and adults should be alerted to the hazards of high surface temperatur es and should stay away to avoid burns or clothing ignition. • Y oung children should be carefully supervised when they are in[...]

Page 4 19563-1-0706 Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. Y ou must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor . Sometimes other odors in the area[...]

19563-1-0706 Page 5 REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ?[...]

Page 6 19563-1-0706 Introduction Al w a y s co n s u l t yo u r l oc a l B u il d i n g De p a r t m e nt r e g a rd i n g regulations, codes or ordinances which apply to the installation of a direct vent wall furnace. Instructions to Installer 1. Installer must leave instruction manual wit h owner after installation. 2. Insta ller must have owne r[...]

19563-1-0706 Page 7 Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ CGA-B149 (.1 or .2) installation code. Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Inside Diameter T ubing, T ype L Outside Diameter Nat. L.P . Nat. L.P . 0-10 feet 0-3 meters 1/2” 12.7mm 3/8” 9.5mm 1/2” 12.7mm 3/8” 9.5mm 10-40 feet 4-12 meters 1[...]

Page 8 19563-1-0706 W arning: Conversion must be done by a qualified service technician. Main burner orifice(s) and new gas conversion label are pr ovided in conversion kit attached to manifold pipe. 1. Make sure gas supply to furnace is off prior to conversion and disconnect electrical power to unit. 2. Open brass union located between the gas v[...]

19563-1-0706 Page 9 1. Pick a location on a wall with a clear space of 36" (91.4cm) high by 43" (109cm) wide in the room. In selecting a location for installation, it is necessary to provide adequate accessibility clearance s for servicing and proper installation. Be sure to locate the unit close enough to a 1 15 V AC wall receptacle to p[...]

Page 10 19563-1-0706 Figure 4 Installing W all Bracket (Figures 5 and 6) After finding a location for the furnace, gas supply and vent, the wall bracket must be positioned and installed. The bracket should be mounted to the wall studs, if possible, or anchored solidly to the wall. Use the (2) 10 x 1 1/2" (38mm) hex-head screws or (2) plastic [...]

19563-1-0706 Page 1 1 V enting (Figures 7 and 8) This unit is vented directly out the back using the concentric vent tube assembly provided. See Figure 2 for vent hole location. This hole location can be conveniently moved closer to unit exhaust outlet tube to avoid wall stud interference if necessary . The orange silicone exhaust elbow would need [...]

Page 12 19563-1-0706 FOR YOUR SAFETY READ BEFORE OPERA TING W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner . Do not try to light [...]

19563-1-0706 Page 13 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFP A 70 or Canadian Electrical Code, CSA C22.1, if an external electrical source is utilized. This appliance is equipped with a thr ee-prong [gr ounding] plug fo[...]

Page 14 19563-1-0706 Proper Main Burner Flame The proper main burner flame will be a blue primary (inner) flame with a larger , lighter blue secondary (outer) blue flame. Figure 10 Cleaning Main Burner(s) Remove main burner(s) and apply air pressure inside the throat and ports of the main burner(s). Removing Main Burner(s) 1. Remove front grill [...]

19563-1-0706 Page 15 Y our new furnace should provide many years of trouble free performance, however, a yearly inspection of the burners , flue passageways and the outlet vent assembly should be done. Be sure all passageways are open and clear of any obstruction, or soot build up. Be sure to shut off all power to the unit while performing this in[...]

Page 16 19563-1-0706 FURNACE CONTROL BOARD DIAGNOSTICS F AUL T SEQUENCE CODE — TROUBLE SHOOTING GUIDE # of Blinks Fault Condition Fault Correction Steady On Control OK 1 Flash T emperature limit switch is open -Check Circulating Air Blower Inlet or Grill Outlet for Blockage, Inducer Blower/Circulating Air Blower Run to Cool Heat Exchanger and Lim[...]

19563-1-0706 Page 17 INDEX P AR T NO. NUMBER DESCRIPTION INDEX P AR T NO. NUMBER DESCRIPTION 1 D V - 1 3 7 8 S H R O U D T O P 2 D V - 1 3 7 6 S H R O U D S I D E R I G H T 3 R - 2 5 2 1 A I R F I L T E R 4 D V - 1 3 7 5 F I L T E R R E T AI N E R 5 D V - 1 3 7 9 W A L L MO U N T IN G B R A C K E T 6 D V - 1 0 4 8 W A L L BR A C K ET - 2 R E Q 7 R [...]

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19563-1-0706 Page 19 SER VICE NOTES[...]

Page 20 19563-1-0706 Empire Comfort Systems, Inc. 918 Freeburg A ve. Belleville, IL 62220 PH: 618-233-7420 or 800-851-3153 F AX: 618-233-7097 or 800-443-8648 info@empirecomfort.com www .empirecomfort.com[...]