England's Stove Works 55-TRPEPI manual

EVOLUTION PELLET STOVE INSTALLATION & OP ERATION MANUAL CAUTION Please read this entire manual before in stallation and use of this pellet fuel- burning appliance. Keep children, furnitu re, fixtures and all combustibles away from any heating appliance. SAFETY NOTICE Failure to follow these instructions can result in property damage, bodily inj[...]

Page | 2 WARNING :  Use of outside combustion air is mandatory with this unit.  Do not operate with the hoppe r open; lid must be shut and tightly latched during operation. Retain for your files Model Number________________________ Date of Purchase_______________________ Date of Manufacture____________________ Serial Number___________________[...]

Page | 3 TABLE OF CONTENTS Introduction  Introduction ...................................4 Specifications  Heating Specifications ..................5  Dimensions ...................................5  EPA Compliance ...........................5 Installation (Freestanding)  Installation Overview ....................7  Clearances to [...]

Page | 4 INTRODUCTION Thank you for purchasing this fi ne product from England’s Stove Works! England’s Stove Works was started, and is still ow ned by, a family that believes strongly in a “Do It Yourself” spirit; that’s one reason you found this product at your favo rite “Do It Yourself” st ore. We intentionally design and build our[...]

Page | 5 SPECIFICATIONS Heating Specifications  Heat Output Range** ............................................ 10,700 BTU/hr – 25,100 BTU/hr  Approximate Pellet Burn Rate** ............................................... 1.6 lb/hr – 3.9 lb/hr  Maximum Burn Time** .......................................................................[...]

Page | 6 SPECIFICATIONS FIREPLACE INSERT DIMENSIONS  Unit Height (In Fireplace) o 20.00” [508mm]  Unit Depth (In Fireplace) o 9-7/16” [239.7mm]  Unit Width (In Fireplace) o 21-3/16” [538.2mm]  Bottom to Flue Collar o 7-1/4” [184.2mm]  Left Side to Flue Collar o 5-1/2” [139.7mm]  Unit Width (Outside Fireplace) o 26.0” [[...]

Page | 7 FREESTANDING INSTALLATION (Note: For Fireplace Insert Installation, see Fireplace Insert In stallation section on Page 17) Installation Overview When choosing a location for your ne w stove, there are a multitude of factors that should be taken into acc ount before beginning the installation. 1. Traffic Patterns – To help prevent acciden[...]

Page | 8 FREESTANDING INSTALLATION Clearances to Combustibles Unit  Clearances  to  Combustibles  Side  (  A  )  Rear  (  B  )  Corner  (  D  )  Min.  Alcove  Height  Min.  Alcove  Width  6  IN.  6  IN.  4.5  IN.  51  IN .  38  IN.  152.4  MM.  152[...]

Page | 9 FREESTANDING INSTALLATION Venting Introduction This pellet stove operates on a ne gative draft system, which pulls combustion air through the burn pot and pushe s the exhaust air to the vent pipe and out of the building. This unit must be installed in accordance with the following detailed descriptions of venting technique s; not installin[...]

Page | 10 FREESTANDING INSTALLATION Additional Venting Information  Do not mix and match com ponents fro m different pipe manufacturers when assembling your venting system (i.e. Do NOT use venting pipe from one manufacturer and a thimble from another).  We require a minimum vertical rise of 36 in. (3 ft.) of pipe to create natural draft in th[...]

Page | 11 FREESTANDING INSTALLATION Approved Venting Method 1 : Through the Wall  Generally the simplest in stallation method, venting through the wall using our AC-3000 kit (or similar venting system) is also the preferred venting method. It minimizes horizontal pipe, allows the stove to be installed close to the wall and keeps the clean-out te[...]

Page | 12 FREESTANDING INSTALLATION Approved Venting Method 2 : Through the Ceiling  Venting through the ceiling/ roof may be the only feasible venting option in so me cases and is a factory recommended installation.  When installing any venting system, Type L or Type PL pipe must be used and all clearances to combustibles listed by the pipe [...]

Page | 13 FREESTANDING INSTALLATION Approved Venting Method 3 : Existing Chimney System  Using an existing masonry or factory built chimney for venting is the only other acceptable m ethod for venting this pellet unit.  Use Type L or Type PL venting pipe until entering the existing chimney. Use the appropriately s ized adapter when transition[...]

Page | 14 FREESTANDING INSTALLATION Mobile Home Installation  As with all installations involving this unit, the use of outside combustion air is mandatory and MUST be used. Please see the “Out side Air” section on page 15 for more information regarding outside air connections.  The pellet stove MUST be secured to the floor of the m obile[...]

Page | 15 OUTSIDE AIR HOOK-UP  The use of outside combustion air is mandatory on the 25-EP.  The outside air connection pipe protrude s from the lower rear center of the stove; use the included outside air kit to attach your stove to outside combustion air. Instructions and all the parts need ed to make the outside air connection to your pell[...]

Page | 16 FREESTANDING FLOOR PROTECTION  The 25-EP requires a non-combustible floor protector if the stove is to be installed on a combustible floor. If the floor the stove is be installed on is already non-combustible (i.e. a concrete floor in a basement), no floor protection is needed (although a decorative floor protector can still be used fo[...]

Page | 17 FIREPLACE INSERT INSTALLATION (Note: For Freestanding Installation, see Fr eestanding Installation section on Page 7) Insert Assembly – Be certain the stove is unplugged and cooled down Instructions 1. Begin the insert conversion by loosen ing and removing the six sheet metal screws on the rear of the unit which hol d the side panels an[...]

Page | 18 FIREPLACE INSERT INSTALLATION Insert Assembly Continued 6. Use the included self-drilling sheet me tal screws to scre w the Rear Hopper Cover Plate to the hopper of the stove while carefully holding the lid in place to be certain in remains centered on the stove. A set of clamps or an extra set of hands is very useful at this point of the[...]

Page | 19 FIREPLACE INSERT INSTALLATION Clearances to Combustibles Unit  Clearances  to  Combustibles  Clearance  to  Mantle  (A)  Side  (B)  16  IN.  6  IN.  406.4  MM.  152.4  MM.  WARNING  INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.  HOT! Do not touch! Severe burns or[...]

Page | 20 FIREPLACE INSERT INSTALLATION Venting Introduction This pellet stove operates on a ne gative draft system, which pulls combustion air through the burn pot and pushe s the exhaust air to the vent pipe and out of the building. This unit must be installed in accordance with the following detailed descriptions of venting technique s; not inst[...]

Page | 21 FIREPLACE INSERT INSTALLATION Additional Venting Information  The installation of a fireplace inse rt can be challenging and requires knowledge of chimney systems that th e average homeowner does not have. Due to this, England’s Stove Works highly recommends having this insert professionally installed.  However, if this installati[...]

Page | 22 FIREPLACE INSERT INSTALLATION Approved Venting Method : Full Chimney Relining  Use a chimney liner system specifically designed for pellet stove use; follow the guidelines in the previous section regarding appropriate liner diameter.  Use the tee supplied by the liner manufacturer to connect the exhaust outlet of the stove to the ch[...]

Page | 23 OUTSIDE AIR HOOK-UP  The use of outside combustion air is mandatory on the 25-EP Insert.  The outside air connection pipe protrude s from the lower rear center of the stove; use the included outside air kit to attach your stove to outside combustion air. Instructions and all the parts need ed to make the outside air connection to yo[...]

Page | 24 FLOOR PROTECTION  The 25-EPI requires a non-combustible hearth if the current hearth of the fireplace does not extend the required dist ance from the front of stove. Follow the diagram below to determine if the cu rrent fireplace hearth is sufficient.  If the current fireplace hearth is not la rge enough to acco mmodate this insert,[...]

Page | 25 DAILY OPERATION Getting Started  Check to see that th e hopper is clean and free from fo reign materials. Be sure to connect this unit to a working outle t; we recommend using a surge protector to help protect the electr onic components from damage.  BEFORE your first fire, dry run your unit (no pellet fuel in the hopper) for twenty[...]

Page | 26  The 25-EP will perform equally well usi ng softwood and hardwood pellets, and although the ash may differ slightly in a ppearance or texture, both types of pellets will burn cleanly and efficiently in this stove.  The 25-EP is equipped with an automatic pellet ignition system; the only user input required to light the stove is a si[...]

Page | 27 CONTROL BOARD SETTINGS The control board on this stove allows th e user to adjust the heat output and convection blower speed, turn the unit on and off, and test co mponents for function (more on diagnostic mode later).  The lower buttons on the control board (L ow Fuel Feed, Low Burn Air, and Air on Temp) are not meant to be adjusted [...]

Page | 28 ERROR CODES Error codes, or “E-Codes,” are alphanumeric codes that will appear in the Heat Range and Blower Speed windows of the C ontrol Board if the unit experiences an abnormal condition. Error code s are the control board’s wa y of telling the user that something isn’t operating correctly within the stove, and that the unit sh[...]

Page | 29 POWER FAILURE If the power to the unit is interrupte d for approximately t hree minutes or less, the unit will resume operation when power is restored according to the following table: Unit’s State Before Power Lo ss State When Powe r Returns ON Start-Up Start-Up Start-Up Shut-Down Shut-Down OFF OFF  If the power is interrupted for m[...]

Page | 30 THERMOSTAT OPERATION Thermostat Installation 1. Unplug the unit and remove the back panel of the stove. 2. Locate the thermostat connect block, la beled J18, on the rear of the control board, near the bottom (See image belo w and pg. 52 of this manual for a control board diagram). It will have a small wire “jumper” installed in it fro[...]

Page | 31 THERMOSTAT OPERATION Thermostat Operation Details  The 25-EP was designed to operate equally we ll in both manual and thermostat mode. While using the control board for heating c ontrol gives the user control over the heat output of the stove, the thermostat allows the stove to “start-up” and “shutdown” independently which will[...]

Page | 32 DAILY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut-Down cycle BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e. Always use extreme caution w[...]

Page | 33 DAILY MAINTENANCE Ash Removal and Disposal  Press the “Off” button and allow the stove to complete the shut-down cycle and cool completely.  Grasp the heat exchange cleaning rod lo cated at the middle of the decorative room air grill and repeatedly pull it in and out until ash stops falling from the tubes into the firebox. NOTE [...]

Page | 34 DAILY MAINTENANCE Cleaning the Burnpot Along with removing ashes from the stove, cleaning the burnpot is the other essential part of daily maintenance that will keep the stove operating at its peak. Pellets contain varying amounts of impur ities and fusible m aterial that will accumulate in the burnpot over time. Some pellets will contain[...]

Page | 35 BIWEEKLY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF,” has completed the Shut-Down cycl e, and is completely cool BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e. Alw[...]

Page | 36 BIWEEKLY MAINTENANCE Baffle Removal  Using the integral tube cleaner, as mentioned in the Daily Maintenance section, helps to keep the heat exch anger tubes free from fly ash; however, fly ash will still accumulate on the baffl e shelf and in other non-visible areas.  The firebox baffle is a free floating design, which reduces therm[...]

Page | 37 MONTHLY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF,” has completed the Shut-Down cycl e, and is completely cool BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e. Alwa[...]

Page | 38 MONTHLY MAINTENANCE Exhaust Chamber Cleaning The exhaust chamber of the stove wa s intentionally designed as an ash accumulation area. Allowing ash to accumu lat e here prevents excess ash build-up in the combustion blower and the venting system. Similarly, the exhaust chamber is easily accessible via the two exhaust chamber clean-out por[...]

Page | 39  MONTHLY MAINTENANCE Venting Pipe Cleaning  Low spots and direction changes in th e venting system (such as tee’s and elbows) are areas for potential fly-ash accumulation. INSPECT these areas diligently to keep the venting sy stem in safe operating condition.  Depending on the specific type of ventin g system your stove is conn[...]

Page | 40  YEARLY MAINTENANCE Important Notes  As with any maintenance concerning this unit, be sure the unit is “OFF,” has completed the Shut-Down cycl e, and is completely cool BEFORE beginning.  Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complet e. A[...]

Page | 41 YEARLY MAINTENANCE Exhaust Blower Cleaning Although the exhaust blower and blower housing were designed to minimize ash build-up, some fly-ash will still accumulate there throughout the burning season. The amount and type of ash will depend on th e type of pellets and venting system, but generally this accumulation will be mild. If, when [...]

Page | 42  Loosen and remove the 5/16” screw, on the top of the exhaust blower output connection, which holds the therma l sensor to the exhaust blower.  Loosen the five (5) 5/16” self-drilling screws which hold the exhaust blower to the exhaust blower tube. The lo wer sc rews are most easily accessed through the circular cutouts in the s[...]

Page | 43  YEARLY MAINTENANCE Convection Blower Cleaning As always, be certain the stove is cool and unplugged before servicing any components within the unit. Since th e convection blower does not handle any by-products of combustion, it does not require serious clean ing like the exhaust blower. However, dust from the home and other debris in [...]

Page | 44  YEARLY MAINTENANCE Checking Gaskets An airtight seal at the door openings a nd hopper lid opening is crucial to proper stove performance. Any air leaks at these areas can not only cause a dirty, inefficient burn but can also pose a serious safety threat. Because of this, gaskets should always be maintained in good condition. Gasket ti[...]

Page | 45 Trouble ‐ Shooting  Guide  WARNING:  To  avoid  ELECTRICAL  SHOCK  always  disconnect  the  unit  from  the  power  source  BEFORE  attempting  any  repair.  If  this  guide  does  not  correct  the  problem,  call  your  lo cal  dealer  o[...]

Page | 46  2.  Loose  exhaust  fan  set  screw.  2.  Check  set  scr ew  for  tightness.  "E ‐ 1"  Code  On  Control  Board  1.  Vacuum  bypass  chip  missing.  1.  Contact  Te chnical  Support.  Unit  Shuts  Down  in  15 ‐ 20  minutes ?[...]

Page | 47 REPLACING COMPONENTS Auger Motor 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down. Also, make sure th e hopper is empty before attempting to remove or replace the auger m otor assembly. 2. Remove the side panels and back panels as previously detailed in this manual on Page 41 in th[...]

Page | 48 REPLACING COMPONENTS Convection Blower 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down. 2. Freestanding: Remove the right side panel as previously detailed in this manual on Page 41 in the “Exhaust Blower Cleaning” se ction. Fireplace Insert: The unit will need to be at least [...]

Page | 49 REPLACING COMPONENTS Vacuum Switch 1. Before beginning any component replacement, be certain the unit is unplugged and thoroughly cooled down. 2. Remove the right side panel and the back panel as previously detailed. 3. Locate the vacuum sensor as shown in the diagram below. 4. Disconnect the stove wiring harness and vacuum hose from the [...]

Page | 50 REPLACING COMPONENTS Gaskets 1. Door o This unit comes with a 1 / 2 ” rope gasket around the door th at should be replaced at least every two years. To replace the door gasket (Part # AC-DGKEP), the old gasket must first be removed entirely — prior to adding the new adhesive, you may have to scrape the old cement from the door channel[...]

Page | 51 REPLACING COMPONENTS Control Board The Control Board (Part # PU-CBEP) is a digi tal read-out board. This board offers a wide variety of settings to operate the unit. The right side panel should be removed prior to removing the control board (freestanding unit). The control board can be rem oved from the unit by loosening the two outside s[...]

Page | 52 WIRING DIAGRAM Caution – Shock Hazard  Press the “Off” button and let the a ppliance completely cool BEFORE unplugging the appliance and beginni ng a ny maintenance or component replacement.  Risk of shock if appliance is not unplugged before service. PU-CBEP Control Board Diagram[...]

Page | 53 OPTIONAL ACCESSORIES Wall Thermostat (PU-DTS TAT) Installing this wall thermostat allo ws the 25-EP to operate on the same principle as a furnace: The stove will shut -down and relight as the call for heat comes and goes. This will maintain the house at a more constant temperature, while conserving pellets. Remote Thermostat (AC-3003) The[...]

Page | 54 ILLUSTRATED PARTS DIAGRAM - FREESTANDING Auger Motor Assembly Steel Door Assembly Freestanding and Fireplace Insert[...]

Page | 55 ILLUSTRATED PARTS DIAGRAM – INSERT[...]

Page | 56 Part  Number  Part  Description Diagram  #  Gaskets  PU ‐ HLG  Hopper  Lid  Gasket 1  AC ‐ DGKEP  Door  Gasket 2  AC ‐ GGKEP  Three  Piece  Window  Gasket  Kit 3  PU ‐ CBG  Exhaust  Blower  Gasket 4  AC ‐ GGK  Ash  Pan  Gasket 5  PU ‐ CGEP  Cra[...]

Page | 57 You may write your unit’s Manufacture Date and Serial Number in the blank spaces on this sample tag, for future reference. This sample tag also shows the safety info. such as UL testing standard, etc. for your local officials, or a nyone else who may need reference information.[...]

Page | 58 LIMITED FIVE (5) YEAR WARRANTY From the date of purchas e to the original owner The manufacturer extends the following warranties: Five Year Period: 1. Carbon steel and welded seams in the firebox are covered for five (5) years against splitting. 2. The steel door and hinges are covered fo r five (5) years against cracking. One Year Perio[...]

Page | 59 Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the manufacturer. The dealer from which the un it was purchased or the factory, at our option, will perform the warranty service. Other Rights This warranty gives you specific legal ri ghts; [...]

Page | 60[...]

Page | 61 WARRANTY REGISTRATION for England’s Stove Works® Purchaser Information I. Purchased By (Name) ______ ___________________________________ II. Address ____________________ __________________ ______________ III. City________________ _______State________Zip Code ____________ IV. Telephone Number ________ ____________________ ______________[...]

Page | 62 Important Notice This registration information MUST be on file for this warranty to be valid. Please mail this information within thirty (30) days from the original date of purchase. Use any of these three easy ways to send your warranty information in! Mailing Address England’s Stove Works, Inc. Technical support Department P.O. Box 20[...]