Exmark OCD01 manual

® MFG. CO . INC. Part No. 109-4823 Rev. B[...]

i EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Ex mark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit at the time of re[...]

ii OPERA TOR'S M A NUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust m ent, and safet y instructions f or your Exmark O CD01. BEFORE OPERAT ING YO UR MOWER, CA REF ULLY REA D TH IS MA NUA L IN ITS ENTI RETY . By following the operat ing , maintenance, and saf ety instructions, you will prolong the life of your mower, ma[...]

iii TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety Ale rt Sy mbol ....................................................................................... 1 1.2 Trai ning ......................................................................................................... 1 1.3 Preparat ion ................................................[...]

1 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on the m achine t o identif y import ant safety messag es w hich must be f ollowed to avoid accidents. This symbol means: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED! The saf ety alert symbol appears above informat ion which alerts you to unsaf [...]

2 1.3.2 The use of per sonal pr ot ective equipment, such as (but not limited to) prot ect ion for t he eyes, ears, feet, and head is recommended. CA UTION POTENT IAL HAZARD ♦ The mower that t he OCD01 attaches to produces sound levels in excess of 85 dBA at the operat or ’s ear when in operation. W HAT CAN HAPPEN ♦ Exposure to sound levels o[...]

3 1.5.5 Safety signs m ay be af fixed by peeling off the backing t o expose the adhesive surf ace. Apply only to a clean, dry surf ace. Smooth t o r em ove any air bubbles. 1.5.6 Familiarize yourself with the f ollowing saf ety signs and instruction labels. They are critical t o t he safe operation of your Exmark comm er cial m ower. 2. SPECIFICA T[...]

4 3. A SSEMBLY INSTRUCTIONS IMPORTA NT: Disengage blade, shut of f engi ne, wai t f or al l moving parts to stop, engage parking brake, remove key, and disconnect the w ire from the spark plug before servicing, cleani ng, or making any adjustments to the uni t . 3.1 A SSEMBL Y DIA GRA M Item Part No . Descr iption Qty. 1 109-3880 Asm, Cable Brack e[...]

5 3.2 INSTA LLING OCD0 1 TO THE MOWER DECK 3.2.1 Remove discharge chute f rom deck. For UltraCut Decks: Remove and discard discharge chute and hardware. Deck s w ith serial numbers 669,999 and lower req uire a flexible discharge chut e, kit # 109-3860. The k it is not supplied w ith the OCD01 accessor y and needs to be pur chased separately. For Tr[...]

6 3.2.5 Install the cable brack et (item 1) by the f oot pedal and leave the hardware loose. Use the correct m ount ing holes as shown in Figure 5A. FIGURE 5A FIGURE 5B 3.2.6 Install cable. Make sure the nut s ar e centered as shown in Figure 6. FIGURE 6 3.2.7 Remove the belt cover near the discharg e opening. 3.2.8 Route the cable over the lef t s[...]

7 FIGURE 7 3.2.9 If ther e are protruding welds on the discharg e opening, gr ind t hem f lush. NOTE: A ny wel ds l eft protruding from t he face of the discharge opening coul d interfere w ith free operat ion of the discharge gate. For Triton decks only : Install t he block er plate (item 17) as shown in Figur e 8. FIGURE 8 3.2.10 For Tr it on (se[...]

8 3.2.11 Hook t he g ate assembly (item16) t o t he gate linkag e assembly (item 12). I nstall the washer (item15) and f asten with the hairpin (item 14) as shown in Figur e 10. FIGURE 10 3.2.12 Mount the gate link age assembly to the deck . NOTE: T he gate is easier t o r et ain on the link assembly if r otated to the “ open” posit ion when in[...]

9 FIGURE 11B FIGURE 11C For 46”-60” Triton decks : a) Locate the corr ect mounting hole as shown in Figure 11D. I nstall two 5/16-18 x 1 bolts (item 13) and f asten to the deck w ith washer (item 6) and nyloc nut (item 2). Install 5/16-18 x 3/4 bolt ( it em 18) f rom the bot t om of the deck, and draw up into hole using the whizlock nut (it em [...]

10 FIGURE 11E For 66” & 72” Triton decks: a) Install two 5/16-18 x 1 bolts ( item 13) and fasten t o t he deck with w asher (item 6) and nyloc nut (item 2) as shown in Figur e 11E. Dr ill Ø .375 hole in the deck t o mate up with the g at e link age assembly (item 12) w here shown in Figure 11F. The drilled hole locat ion will avoid under d[...]

11 3.2.14 Slide the brack et that is shown in Figure 6, back and fort h t o adj ust the cable tension. Tak e up t he slack in the cable, but it should not be taut. Tig hten hardware to retain the bracket . 3.2.15 W hen pushing on t he spr ing, there should be a 1/16” gap between the spring and the blocker pivot plat e assem bly. Fine adj ust ment[...]

12 G0972 3.2.18 Remove the discharge chut e bracket f rom the discharg e chut e and retain hardware. Use the appropriat e t emplate provided as a guide to cut of f t he lip. Follow steps a) throug h d) . For UltraCut 52” -60” use templat e 109- 4091. For Tr it on 46” - 56” use template 109-4091. For Tr it ion 60” - 72” use template 109-[...]

13 G0938 G09 45 c) Remove remaining lip as shown in Figure 16C. FIGURE 16C FIGURE 16D CHUTE WITH LIP CHUTE WITH LIP REMOVE D d) Using t he existing har dware, r einstall the discharge chut e br acket into the f lexible discharge chut e as shown in Figure 17. For U ltraCut On ly: Install 5/16-18 x 1-1/4 scr ew (item 20) and 3 or 4 w ashers (item 6) [...]

14 4. OPERA TION IMPORT A NT : Always mow w it h t he f lexible discharge chute installed and in t he dow n position. DA NGER POTENT IAL HAZARD ♦ An uncovered discharge opening will allow objects to be thr own in an operator’s or bystander ’s dir ect ion. Also, contact with the blade could occur. W HAT CAN HAPPEN ♦ Thrown objects or blade c[...]

15 4.1 OPENING THE DISCHA RGE GA TE 4.1.1 Press the pedal into t he f orward lock position and t he dischar g e gate will be open. FIGURE 18 4.2 CLOSING THE DISCHA RGE GA TE 4.2.1 Depress the lower tab to unlock the pedal. Then t he dischar g e gate will then close off the discharg e opening . FIGURE 19[...]

16 5. A DJUSTM ENTS IMPORTA NT: Disengage blade, shut of f engi ne, wai t f or al l moving parts to stop, engage parking brake, remove key, and disconnect the w ire from the spark plug before servicing, cleaning, or maki ng any adjustments to the uni t. 5.1 . Ref er back to installat ion instructions. 6. TROUBLESHOOTING 6.1 GATE DOES NOT LOCK WHEN [...]

17 7. PA RTS LIST 7.1 OCD01 A SSEM BLY Item Part No . Descr iption Qty. 1 109-3603 Asm , Gate Linkage W /Dec al s ..... . ..... . . .. 1 2 109-3605 Asm, Gate ...... ...... ..... ...... ...... ..... ...... .... 1 3 109-3880 Asm , Cable Brack et W/ Decal . ..... . ..... . .. 1 4 109-3881-01 Brac k et, Chute Pi vot (Ul t ra Cut) ..... . . .... 1 5 109[...]

18 7.2 COMPONENTS FOR 109-3603 ASSEMBLY Item Part No . Descr iption Qty. 1 1-403005 Decal, Danger ..... ..... ...... ..... ...... ..... ...... 1 2 98-5954 Decal, Danger . ..... ...... ..... ...... ..... ...... .... 1 3 109-3600 Link, Gate .... ..... ...... ...... ...... ..... ...... ...... 1 4 109-3604 Spring, Extensi on ... ..... ...... ..... ....[...]

19 7.3 COMPONENTS FOR 109-3884 ASSEMBLY Item Part No . Descr iption Qty. 1 109-3608-01 Brac k et, Pedal Pi vot .... . . ..... . ..... . ..... . . .... 1 2 109-3609-01 P edal, Gate ... ...... ..... ...... ...... ..... ...... ..... 1 3 109-3610 Rod, Pedal Link ..... . . ..... . ..... . . ..... . ..... . . .. 1 4 109-3877-01 Channel, Pedal Link . ....[...]

20 8. 2-Ye ar Limited Wa rranty Exmark Tu rf Equipment (For units pur chased on or after October 1, 2004) Conditions and Products Covered Exmark M fg. Co. Inc. and its affiliate, Exmark W arranty Company, pursuant to an agreement betw een them, jointly warrant on the terms and conditions herein, that w e will repair, replace or adjust any part manu[...]

21 NOTES[...]

22 SERVICE RECORD Date Descripti on of Work Done Service Done By[...]

23[...]

® M FG . CO . IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT K IT MICRO-MULCH SY ST EM ROLL OVER PROTECT ION SY STEM (ROPS) SNOW BLADE SUN SHADE TRASH CONT AINER TURF STRIPER ULTRA VAC COLLECT ION SY STEM ULTRA VAC QUICK DISPOSAL SYSTEM WA LK BEHIND A[...]