Extron electronic 3000B manual

Model 3000B - Gravity Feed Automatic Component Handling System User’s Manual Version 3.0.3 June 5, 2001 Exatron, Inc. 2842 Aiello Drive San Jose, California 95111 (408) 629-7600 Tel (800) exa-tron Tel (408) 629-2832 Fax www.exatro n.co m[...]

Exatron 3000B www.exatron.com ii TOC[...]

Exatron 3000B www.exatron.com i TOC TABLE OF CONTENTS CHAPTER 1 INTRODUCT ION....................................................................................................... ............. 1-1 M ODEL 3000B O VERVIEW ............................................................................................................................... [...]

Exatron 3000B www.exatron.com ii TOC Handler Binni ng Setu p .......................................................................................................... ............................. 3-4 I. Introduction:................................................................................................................ ...................[...]

Exatron 3000B www.exatron.com iii TOC CHAPTER 8 DRAWINGS ........................................................................................................... .................. 8-1 MECHAN ICAL ..................................................................................................................... ................................[...]

Exatron 3000B www.exatron.com iv TOC[...]

Exatron 3000B www.exatron.com 1-1 Chapter 1 Introduction Chapter 1 Introduction This user's guide pr ovides installation, oper ation and m aintenance infor mation f or all 3000B Ser ies Handlers. T he E XA TR O N Model 3000B Handler is a tube to tube, gravity feed, eight-sort handler des igned for a wide variety of pack age ty pes ~ both surf [...]

Exatron 3000B www.exatron.com 1-2 Chapter 1 Introduction The handler m ay be operated in either of two m odes: AUT O or MANUAL. MANUAL operation allows f or Handler Diagnostics sequences to be run, Handler Set-Up changes to be entered, and m echanical adjustm ents to be m ade at the operator 's convenienc e before, during, and af ter autom ati[...]

Exatron 3000B www.exatron.com 1-3 Chapter 1 Introduction Exatron Support Services Toll-Free Telephone Custom er Service Line For f actory technical support, c all 1-800-EXA- TRO N, between 8:00 A.M. and 5:00 P.M. Pacific tim e, Monday through Friday. W hen c alling, please have your E XATR O N equipm ent clos e at hand, along with the following inf[...]

Exatron 3000B www.exatron.com 1-4 Chapter 1 Introduction Offshore W arranty Service An E XAT R ON Handler purc hased in the United States and then s hipped off shore will be warranted through E XAT R ON in Califor nia. Replacem ent parts ar e furnis hed for a per iod of one year from date of pur chase with the exception of replac em ent contactors [...]

Exatron 3000B www.exatron.com 1-5 Chapter 1 Introduction The Model 3010B wit h One Elev ated T emperature T rack The Model 3010B Hot Rail adds a single track hot rail to the input of the handler. T his track holds twenty inches of devices in order to preheat them prior to tes t. The tem peratur e range of the Hot Rail is ambient to +125 ° C. AC he[...]

Exatron 3000B www.exatron.com 1-6 Chapter 1 Introduction FIGURE 1-1 A. OCTOLAODER MOTOR. B. TILT MECHANISM. C. AIR REGULATOR. D. SERIES 3000B REMOT E POW ER SUPPLY. E. BASE PLATE. Pleas e refer to drawing #3000-215 for bas e plate bolt-down hole pattern . A LL BENCHT OP HA NDLERS MUST BE SECURELY BOLT ED TO THE T OP OF T HE WORKBENCH. F. TEST HEAD [...]

Exatron 3000B www.exatron.com 1-7 Chapter 1 Introduction FIGURE 1-1[...]

Exatron 3000B www.exatron.com 1-8 Chapter 1 Introduction Warning/Caution Labels Y OUR NEW E XATRON HANDLER W ILL ARRI VE W I TH SOME OR ALL OF THE FOLLOW ING W ARNI NG LABELS A TTACHED : EXA TRON PA RT NUMBER LA BEL TEXT LA B03- 001 DA NG ER - INVI SIBLE LA SER RADIA TION W HEN OPEN .. . LA B03-004 DA NG ER - ELECTRICA L HAZA RD LA B03-0 06 CA UTIO[...]

Exatron 3000B www.exatron.com 1-9 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-10 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-11 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-12 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-13 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-14 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-15 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-16 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-17 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-18 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-19 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 1-20 Chapter 1 Introduction[...]

Exatron 3000B www.exatron.com 2-1 Chapter 2 Installation Chapter 2 Installation Basic installation of your new Exatron handler will consist of the following three m ajor steps: I. Unpacking t he handling equipment and assembling its peripheral p arts. II. Powering up the handler and running Diagnostics sequences. III. Cycling sample tubes of device[...]

Exatron 3000B www.exatron.com 2-2 Chapter 2 Installation Compressed Air Your Exatron handler m ay require a com press ed air supply. If y our specif ic changeover kit r equires com press ed air, connect the handler to an 80 PSI (+/- 3PSI) air source. Pleas e refer to the "Air Requirem ents" sec tion of the Model 3000B Gener al Operating S[...]

Exatron 3000B www.exatron.com 2-3 Chapter 2 Installation 5. Save the bolts and their washers w ith the wooden base and return them to the shipping container . 6. Replace the int ernal carton an d the to p cushion panel. 7. Carefully examine the space b etween the cont ainer and th e four side cush ion panels f or any additional parts since Tube Hol[...]

Exatron 3000B www.exatron.com 2-4 Chapter 2 Installation Open the fred shipping box a nd remove all parts of the metal fred. Inside the box y ou will find one additional set of F RED assem bly instructions, Detail F igures A, B and C, and one FRED par ts list. Assem ble the base of the FRED first. Ref er to Detail A.[...]

Exatron 3000B www.exatron.com 2-5 Chapter 2 Installation 1. Using six #1/4 - 20 x 1.75" long bolts and six loc k washers , attach the two uprights to the bas e plate. Note the location of the s m all holes in the base in relation to the upr ights. 2. Tighten all six bolts. 3. Locate the two riser bars (#3000-041) and the rigid s upport bar (#3[...]

Exatron 3000B www.exatron.com 2-6 Chapter 2 Installation Please ref er to Figure C. 3. Locate the two plate hanger block s (#3000-037.) 4. Using two #1/4 x 20 x1.50" long bolts and two lock washers, m ount the plate hanger bloc ks onto the fram e, threaded end up. T hese holes are m ark ed "G" on FRED detail Figur e C. Do not tighten[...]

Exatron 3000B www.exatron.com 2-7 Chapter 2 Installation UNPACKING HOT RAIL HANDLERS: MODEL 3010B Tools required: One standard f lat-bladed sc rewdriver One Phillips head s crewdriver The Model 3010B Hot Rail is shipped in at least three box es. T he largest box, 46" x 23" x 32" contains the handler/hot rail as an as sem bled unit. T[...]

Exatron 3000B www.exatron.com 2-8 Chapter 2 Installation 5. Locate the two blue pivot plates (#3000-035.) 6. Locate two #3/8 x 16 x 2.75" long bolts, f our #3/8 x 16 x 1.75" long bolts, six #3/8 lock washers and six #3/8 x 16 hex nuts. 7. Place the #3/8 x 16 bolts and pivot plates on the risers . push the bolts in j ust far enough to hold[...]

Exatron 3000B www.exatron.com 2-9 Chapter 2 Installation General Operating Specifications Electrical Requirements  Handlers shipped either within the United States or off -shore have built- in electrical s upply capability for 100VAC to 240VAC, 50Hz to 60Hz , ex cept in the cas e of the Model 3010B Hot Rail. The Hot Rail therm oc ouple card cont[...]

Exatron 3000B www.exatron.com 2-10 Chapter 2 Installation Envi ronmental Operating Specifications Location A LL "BENCHT OP" (A LSO KNOWN A S "TABLE TOP," "PLA T E MO UNTED") HA NDLERS MUST BE BOLTED SECURELY T O T HE T OP OF THE BENCH. T he handler's center of gravity is fairly high in relation to the benchtop. T [...]

Exatron 3000B www.exatron.com 2-11 Chapter 2 Installation DUT Materials Device Under T est Component pac kages vary in the materials f rom which they're made. T he com position and size of pack ages can caus e wear on the parts of the handler with which they c ome into c ontact. Heavy, rough- surf aced DUT s will cause handler wear f aster tha[...]

Exatron 3000B www.exatron.com 2-12 Chapter 2 Installation Pow ering Up, Running Diagnostics You may find it beneficial to contac t your local Exatron Representative to as sist you in setting up y our handler. If you prefer, pleas e feel fr ee to call the Exatr on Custom er Service Depar tment f or as sistance as needed during set up. Our toll-fr ee[...]

Exatron 3000B www.exatron.com 2-13 Chapter 2 Installation 4. DO NOT PLUG T HE HA NDLER INTO THE PO WER SUPPLY Y ET . First plug the power s upply only into a grounded wall outlet. Turn the power s upply on by pr essing the red power button and verif y that the +5 volts and +24 volts are oper ational. If you wi sh to check /c alibrate the power supp[...]

Exatron 3000B www.exatron.com 2-14 Chapter 2 Installation Practice session: Cy cling sample devices 1. Upon com pletion of all Handler Diagnos tics s equences, turn the handler power off , then on again. W hen the handler controller dis plays MOD SET UP ? NO , press the [ SET UP] button to toggle this mes sage to M OD SET UP ? YS . 2. Make all nec [...]

Exatron 3000B www.exatron.com 2-15 Chapter 2 Installation The Exatron Octoloader E XATR ON ’ S eight-tube c apacity automatic tube loading m echanis m , called the Octoloader , will automatic ally load any device supplied in tubes into your E XATRON handling s y stem . The O ctoloader assem bly snaps onto the handler for easy conversion from one [...]

Exatron 3000B www.exatron.com 2-16 Chapter 2 Installation[...]

Exatron 3000B www.exatron.com 3-1 Chapter 3 Interface Inf o Chapter 3 Interface Information OVERVIEW The tes t site on the Handler m ay be interfaced to virtually any progr amm er and/or tester available. Som e interfac es require c ustom conf iguration prior to s hipm ent but the only requirem ent for a given program m er or tester is that it be c[...]

Exatron 3000B www.exatron.com 3-2 Chapter 3 Interface Inf o General Interface Options and Set Up Accessing a Handler Control Interface: W hen the handler powers up, you w ill be given the oppor tunity to, PICK INTERFA CE? If you press the [Enter] button, the previously s elected interf ace (or default interf ace, if RAM was cleared) will be selec t[...]

Exatron 3000B www.exatron.com 3-3 Chapter 3 Interface Inf o Pick Up Delay: Address 00A9 This delay allows additional time af ter the handler has detected the device under the plunger before turning on the vacuum to pick up the DUT at the start of the test cycle. The delay counts down in HEX, in 10 millis econd steps . This feature applies to Plunge[...]

Exatron 3000B www.exatron.com 3-4 Chapter 3 Interface Inf o Handler Binning Setup I. Introduction: E XAT R ON handlers are designed to accept as m any as eight sort m essages from your tester/program m er equipment. Selecting which output bins the handler will then put y our devices in is accom plis hed by program m ing the handler to m atch physic[...]

Exatron 3000B www.exatron.com 3-5 Chapter 3 Interface Inf o IV. Storing Bin Assignments in Handler Memory: The handler us es a look -up table to ass ign handler output bins/tubes to tes ter sort s ignals. T he output tube param eters are s tored as a two digit hexadec imal num ber in the handler’s m em ory (e.g.: “E5”). T he first digit des c[...]

Exatron 3000B www.exatron.com 3-6 Chapter 3 Interface Inf o Memory addresses in handler memory for output binning data: Sort # Address 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7[...]

Exatron 3000B www.exatron.com 3-7 Chapter 3 Interface Inf o Sort # Addr. 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7 87654321 87654321 Sort Signal __ __ __ __ __ __ __ 1 ____ ____ Patterns Hex Data Numeral 87654321 Sort Signal __ __ __ __ __ __ __ ____ ____ Patterns Hex Data Numeral 87654321 Sort Signal __ __ __ __ __ __ __ ____ ____ Pa[...]

Exatron 3000B www.exatron.com 3-8 Chapter 3 Interface Inf o 87654321 __ __ __ __ __ __ __ ____ ____ Sort Signal Patterns Hex Data Numeral 87654321 __ __ __ __ __ __ __ ____ ____ Sort Signal Patterns Hex Data Numeral 87654321 __ __ __ __ __ __ __ ____ ____ Sort Signal Patterns Hex Data Numeral 87654321 __ __ __ __ __ __ __ ____ ____ Sort Signal Patt[...]

Exatron 3000B www.exatron.com 3-9 Chapter 3 Interface Inf o Handler Port Interface T HE H ANDLER P OR T INTERFACE USES SIMPL E TTL- COMPATIBLE SIGNALS TO CONTROL THE HANDLER . T his parallel port interf ace utilizes the 24 pin “D” c onnector on the side of the handler. It has been des igned to be com patible with “MCT-type” tester contr ol [...]

Exatron 3000B www.exatron.com 3-10 Chapter 3 Interface Inf o FIGURE 3-1 B HANDLER INTERFACE PORTS DETAIL HANDLER PORT SEE 5000-A89 FOR DET AILS MAT ING CONNECTOR CINCH #57-30240 RE MEMB ER : 1. Use the 24-pin handler por t. 2. All signals are T T L/CMOS com patible. 3. Opto-isolation is available as an optional featur e exc ept on the 2000B Series [...]

Exatron 3000B www.exatron.com 3-11 Chapter 3 Interface Inf o F IGURE 3-2 H ANDLER P ORT I NTERFACE Timing Detail The handler f irst m oves a device into the test s ite. After allowing tim e for the devic e to settle, ( NOT E : this settling tim e is pr ogram m able; use addres s 0097) the test head plunger pick s up the devic e and plunges it down [...]

Exatron 3000B www.exatron.com 3-12 Chapter 3 Interface Inf o To abort the tes t, press the [ Clear] button on the handler contr oller. T his will sort the DUT to the Hom e bin, output tube 5. Once the handler r eceives a sor t pulse, it chec ks that: 1. The s ort has a cor responding output. If not, y ou will see: NO SORT ERROR dis play ed, advisin[...]

Exatron 3000B www.exatron.com 3-13 Chapter 3 Interface Inf o operator that the handler is mak ing an err or, when in fact the tes ter has m ade an err or. T herefor e, it is a good idea to set this c heck to On whenever your application allows for it. S ECOND S TART P ULSE F EA TURE 2ND STA RT WIDTH: A DDRESS 00D8 2ND STA RT DELA Y: A DDRESS 00D9 E[...]

Exatron 3000B www.exatron.com 3-14 Chapter 3 Interface Inf o F IGURE 3-3[...]

Exatron 3000B www.exatron.com 3-15 Chapter 3 Interface Inf o RS-232 Interfaces E XATRON S UPER ~ E XATRON RS-232 ~ H P RS-232 ~ P ROGRAMMER RS-232 RS-232 Port Options: Listed below are address es in the handler's batter y back ed-up RAM which m ay be edited to f ine tune the handler for y our specif ic progr amm er /tester and s orting require[...]

Exatron 3000B www.exatron.com 3-16 Chapter 3 Interface Inf o Exatron Super The Ex atron Super interf ace allows for com puter contr ol of the handler, tes ter/program m er, and label/laser m ark er as a com plete system. T his interf ace us es the handler’s RS- 232 Control Port to com m unicate with the controlling com puter running Exatron E5000[...]

Exatron 3000B www.exatron.com 3-17 Chapter 3 Interface Inf o E XA TRON S UPER R S-232 C ONTROL C OMMA NDS : [ 5000 SER IES ONLY .] This inform ation is s ubject to c hange without notice. Contact E XA TR O N f or latest r evision. The f ollowing RS-232 control c om mands are used by the E XAT RO N 5000 Series Handlers . The handler m us t be set to[...]

Exatron 3000B www.exatron.com 3-18 Chapter 3 Interface Inf o END LA SER [CR] The handler is requesting an End- Of- Mark answer. Send an ASCII “ Z[CR]” when the laser mar k is comp le te . ERROR [CR] The handler has received a c omm and, but the c omm and was not under stood or is not one of the legal com m ands used by the handler. No answer is[...]

Exatron 3000B www.exatron.com 3-19 Chapter 3 Interface Inf o R EMOTE RA M C OMMA NDS : “A ” command = Request ROM/RAM addres s setting. To c heck a single address setting in both the handler’s ROM and RAM, s end “ A 90 [CR]” . A f or address , 90 to FF for a given addr ess. The handler will send back : 90 ROM 01 RA M 01 [CR] This displays[...]

Exatron 3000B www.exatron.com 3-20 Chapter 3 Interface Inf o BASIC HANDLER/CPU TEST CYCLE HANDSHAKE Summary: [E XAT R ON uses only s tandard upper cas e ASCII charac ters.] 1. H ANDLER SENDS AN "H [CR]." 2. T ESTER SENDS AN "R," READY . 3. H ANDLER CLOSE S TES T CONTACTS ONTO THE DE VICE UNDER TES T (“DUT.”) 4. H ANDLER SEND[...]

Exatron 3000B www.exatron.com 3-21 Chapter 3 Interface Inf o NOTE: If the handler rec eives an incorr ect bin sort, the m es sage: BA D T EST RESULT will be displayed. The handler dis play w ill als o flash the HEX equivalent of the r esult received on the handler 's output door LED’s. You may press the [Enter] button to reissue a Start T es[...]

Exatron 3000B www.exatron.com 3-22 Chapter 3 Interface Inf o HP RS-232: The HP RS-232 inter face was or iginally added to the Model 5000 handler at the request of one of Exatron’s c ustom ers at Hewlett Pack ard. T he custom er wanted to use the basic Exatr on RS-232 Interfac e with some additional inf orm ation sent f rom the handler to the com [...]

Exatron 3000B www.exatron.com 3-23 Chapter 3 Interface Inf o L for a s pecial case er ror. In the cas e of PART DROPPED ? m essage, the handler has failed to pic k up the device with the test site plunger. T he operator m ay press the handler’s [Enter] button to have the handler try again to pick up the device at the plunger . Or, the operator m [...]

Exatron 3000B www.exatron.com 3-24 Chapter 3 Interface Inf o Programmer RS-232 Troubleshooting Guide Follow all troubleshooting steps in sequence. 1. When I click th e RunALL icon at the start o f a new job, the mo nitor displays: “FE ERROR” message. This error oc curs when using a D ATA I/O program m er only. The error m es sage has been sent [...]

Exatron 3000B www.exatron.com 4-1 Chapter 4 Handler Setup Chapter 4 Handler Set Up Overv iew The intelligent f ront panel m icroterm inal of the Model 3000B handler contr oller allows jobs to be s et up and running in m inutes. Set Up cons ists of m ak ing handler operation select ions regarding Package Ty pe , Interface T ype , Output Tube Full Co[...]

Exatron 3000B www.exatron.com 4-2 Chapter 4 Handler Setup 3. Turn the handler ON by pressing the RED mus hroom style pow er button on the front of the power supply. NOTE: You m ay turn OFF the power to the handler at any tim e ex cept within the first ten sec onds of having turned the handler ON. Alway s turn the handler O FF when y ou move either [...]

Exatron 3000B www.exatron.com 4-3 Chapter 4 Handler Setup 7. If you do wi sh to change any or all of the above settings, pr ess the [SET UP] button to toggle the readout to M OD SET UP ? Y S . Now press the [ENTER] button to m ake c hanges. A. The handler will now display PICK INT ERFA CE? Select HANDLER PORT by press ing the [1] ke y . Select EXAT[...]

Exatron 3000B www.exatron.com 4-4 Chapter 4 Handler Setup Enter changes to the plunge depth us ing the controller k eypad number k eys. The handler allows changes to eac h digit from lowest to highest in or der. Firs t enter Ones, then T ens, then Hundreds, then T housands . For example: to enter a plunge depth of 625 steps , press 5 , then 2 , the[...]

Exatron 3000B www.exatron.com 4-5 Chapter 4 Handler Setup CHANGE RAM The Model 3000B s y s tem allows the operator to change the RAM of the handler CPU. T o acces s the Change RAM Mode of the Model 3000B: 1. Press the [ SET UP] button on the handler controller . The m ess age CHA NGE RAM? NO will appear. 2. Press [SET UP] again to toggle the YES/NO[...]

Exatron 3000B www.exatron.com 4-6 Chapter 4 Handler Setup RAM ADDRESS LISTING The f ollowing table describes eac h address in num erical order . This inform ation is c urrent as of the revision date of this m anual, however, the handler fi r mware c hanges regularly. Please refer to the Change Over Kit Supplem ental Chapter of this m anual for addr[...]

Exatron 3000B www.exatron.com 4-7 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 009A Count Mask 00 00 to FF Allows the operator to des ignate a bin or bins that will ignore the pre-def ined full tube c ount. This is usef ul when using bulk/buc ket outputs . A total count is m aintained, but the output/tube selec ted will ne[...]

Exatron 3000B www.exatron.com 4-8 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00A7 W iggle Octoload 00 00, F F To wiggle the octoloader as it m oves f rom track to track , or during a jam . 00 = W iggle Octoloader FF = W iggle turned of f 00A8 Octo 0/4/8 T ubes 08 00, 04, 08 00 setting is f or no octoloader. ( hand input)[...]

Exatron 3000B www.exatron.com 4-9 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00B3 FF 00B4 Gate Closed Delay 02 00, FF Delay to allow gate to close on PLCC Type 4 CO kits. Counts down in HEX in 10 m sec s teps 00B5 L Apply Delay 0A 00, FF Adds a delay after the label has been detec ted by the vacuum on the label pick up h[...]

Exatron 3000B www.exatron.com 4-10 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00BF FF 00C0 Sort 1 Bins 1-8 EF 00 to FF Input Sort 1 to handler output bins. BIT MAP. Output cover LEDs will blink output Bin loc ations. 00C1 Sort 2 Bins 1-8 10 00 to FF Input Sort 2 to handler output bins. BIT MAP. Output cover LEDs will bli[...]

Exatron 3000B www.exatron.com 4-11 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00D6 Plunge Steps 10 4 30 to 39 For Plunge to Board Type 4 Changeover Kits. Sets the 10s digit of the Z -m otor plunge to contact s teps. Set as ASCII Number . 00D7 Plunge Steps 1 6 30 to 39 For Plunge to Board T y pe 4 Changeover Kits. Sets th[...]

Exatron 3000B www.exatron.com 4-12 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00E7 Pick up 1000 0 30 to 39 For Type 5B CO Kits only Sets 1000’s digit, Hom e sens or to pick up point 00E8 Pick up 100 9 30 to 39 For Type 5B CO Kits only Sets 100’s digit, Hom e sens or to pick up point 00E9 Pick up 10 0 30 to 39 For Typ[...]

Exatron 3000B www.exatron.com 4-13 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00FA Sof t Full/Half 02 00, 02 Sets the Z -m otor to use f ull (0.006”) s teps, or half (0.003”) s teps in this s pecial reduced- im pact plunger sequence. 00 = Full s tep setting; 02 = Half step setting. For T ype 4 Plunge to Board CO Kits[...]

Exatron 3000B www.exatron.com 5-1 Chapter 5 Diagnostics Chapter 5 Handler Diagnostics OVERVIEW This chapter desc ribes the operation of the handler's ex tensive built-in diagnostic s. T hese Diagnostic s allow every s ensor, s olenoid, switch, m otor, and I/O Por t in the handler to be individually tested. Use these check s to tr oubleshoot an[...]

Exatron 3000B www.exatron.com 5-2 Chapter 5 Diagnostics You may also enter Diagnostics Mode dur ing mo st autom atic device j am -clearing c y c les, when the output tube cover LEDs ar e flashing. If Diagnostics Mode is acc essed during a j am , the handler will exit its automatic jam -c learing cycle and enter Diagnostics. W hen Diagnostic s proce[...]

Exatron 3000B www.exatron.com 5-3 Chapter 5 Diagnostics [2] key = OUTPUT CHECK , then: [1] key = SOLENOI D CHECK . The f ollowing output s will cause the corresponding solenoid to cycle continuously until the [Enter] key is pressed. Corresponding Override Sw itch: [1] Solenoid #1 Vacuum Valve YELLOW BUTTON [2] Solenoid #2 Air Blast WH I T E BUTTO N[...]

Exatron 3000B www.exatron.com 5-4 Chapter 5 Diagnostics [3] CHK LIGHT POLE ; Opt ional Function. Only installed on 3000B at customer r equest. This routine is used to c heck the func tionality of the light pole for those system s so equipped. T he buttons act as toggle s witches for the lights. As in the s olenoid check , the [0] key will turn all [...]

Exatron 3000B www.exatron.com 5-5 Chapter 5 Diagnostics [2] SERVO MOTOR CHECK ; ↵ ↵ ↵ ↵ to return to A LL MO TOR CHECK . [1] Move to Pickup Site. [2] Move to Test Site [3] Move to Exit Site. [4] Set Pickup Loc ation = _ _ _ _ [5] Set Test Site Loc ation = _ _ _ _ [6] Set Exit Site Location = _ _ _ _ Enter the location in steps starting with[...]

Exatron 3000B www.exatron.com 5-6 Chapter 5 Diagnostics ; ; ; ; Test Site Sensors, 0 Through 7 ________________________________________________________________ This diagnostic tests port 08, located on PCB #5000-398, PAL 398- 72, U1, U2. Please ref er to the T est Head W iring Diagram , in y our Changeover Kit Supplem ent for sensor wiring details.[...]

Exatron 3000B www.exatron.com 5-7 Chapter 5 Diagnostics ; ; ; ; Shuttle Position Sensors, 1 Through 8 __________________________________________________________________ This diagnostic test s port B4, located on PCB #5000- A89, PAL A89-7. Please ref er to drawing #5000-D66 and #6000-517 f or sens or wiring details. TO ENT ER T HIS CHECK: Handler di[...]

Exatron 3000B www.exatron.com 5-8 Chapter 5 Diagnostics ; ; ; ; Tube Full Sensors, 1 Through 8 (Lead-In Sensors) _______________________________________________________ This diagnostic test s port B3, located on PCB #5000- A89, PAL A69-6. Please ref er to drawings #5000- D66 and #6000-517 for sensor wiring details. TO ENT ER T HIS CHECK: Handler di[...]

Exatron 3000B www.exatron.com 5-9 Chapter 5 Diagnostics ; ; ; ; Tube Switch, 1 Through 8 __________________________________________________________________ This diagnostic test s port B6, located on PCB #5000- A89, PAL A89-8. Please ref er to drawing #6000-517 f or sensor wiring details. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press t[...]

Exatron 3000B www.exatron.com 5-10 Chapter 5 Diagnostics ; ; ; ; Solenoid Check __________________________________________________________________ This diagnostic tests port 03, located on PCB #5000-398, PAL 398- 72, U5, U6. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [2] key . Handler displays SOLENOID CHECK Please ref er to th[...]

Exatron 3000B www.exatron.com 5-11 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: RS-232 Check (Control Panel Check) __________________________________________________________________ For exter nal Handler RS-232 port, this diagnos tic tests port 28, 29, 2A, 2B, 2C, 2D, 2E, located on PCB #3000-055, PAL ROB 1, U11, U15. For internal Fr ont Panel RS[...]

Exatron 3000B www.exatron.com 5-12 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: Output Port (Output Cover LED Check ) __________________________________________________________________ For Output Por t, this diagnostic tes ts port 12, loc ated on PCB #5000-A89, PAL A89-3. For LEDs, this diagnostic tes ts port B5, located on PCB #5000- A89, PAL A8[...]

Exatron 3000B www.exatron.com 5-13 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: Input Sort Check __________________________________________________________________ This diagnostic test s port 14, located on PCB #5000- A89, PAL A89-2. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [3] key . Handler displays INTERFA CE CHECK Press [...]

Exatron 3000B www.exatron.com 5-14 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Shuttle Motor Check _______________________________________________________ This diagnostic tests input port C4, output port C4, C9, located on PCB #5000- 397, PAL 397-3, U7. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [4] key . Handler displays A [...]

Exatron 3000B www.exatron.com 5-15 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Ch eck _______________________________________________________ This diagnostic tests input port C5, output port C5, C9 located on PCB #5000- 397, PAL 397-4, U8. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [4] k[...]

Exatron 3000B www.exatron.com 5-16 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Octoloader Motor Check __________________________________________________________________ This diagnostic tests input port C6, output port C6, C9 located on PCB #5000- 397, PAL 397-5, U9. TO ENT ER T HIS CHECK: WARNING: VERIFY THAT T HE OCT OLOADER IS EMPT Y OF A LL D[...]

Exatron 3000B www.exatron.com 5-17 Chapter 5 Diagnostics ; ; ; ; OCTO/INDEX CHECK: Shuttle Solenoid Check _______________________________________________________ This diagnostic test s port B1, located on PCB #5000- A89, PAL A89-10. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [5] key . Handler displays OCTO/INDEX CHK Press the [[...]

Exatron 3000B www.exatron.com 5-18 Chapter 5 Diagnostics ; ; ; ; OCTO/INDEX CHECK: Input Sensor Check _______________________________________________________ This diagnostic test s port B2, located on PCB #5000- A89, PAL A89-10. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [5] button. Handler displays OCTO/INDEX CHK Press the [3][...]

Exatron 3000B www.exatron.com 5-19 Chapter 5 Diagnostics Modified Automatic Z Adjust Feature All E XATR ON 3000B Ser ies Plunge-to-Board handler s com e equipped with a m odified version of our automatic Z plunger top pos ition adjustm ent. Af ter the operator perf orm s c ertain initializing functions manually, the handler autom atically positions[...]

Exatron 3000B www.exatron.com 5-20 Chapter 5 Diagnostics 5. BEGIN MOVING T HE PLUNGER DO W N USING THE [6] KEY FIRST, then the other keys as needed. Stop when y ou can s ee the pick -up head jus t start to c ompr ess against the gate as viewed from above the plunger. 6. PRESS THE [Enter] BUTT ON to s tart the self -adjust oper ation. 7. THE HANDLER[...]

Exatron 3000B www.exatron.com 5-21 Chapter 5 Diagnostics Automatic Z Adjust Quick Reference W ith at least one device in the index sec tion: 1 . Press [M A NUAL] . 2 . Press [5] . 3 . Press [RUN] to begin the self -adjus tm ent operation. 4 . Pre ss [Clear] to exit Self Adjust Z and return to Manual Mode.[...]

Exatron 3000B www.exatron.com 5-22 Chapter 5 Diagnostics Figure 5-2 Z Plunger A ssembly[...]

Exatron 3000B www.exatron.com 6-1 Chapter 6 Display Dicti onary Chapter 6 Display Dictionary Model 3000B Handler Status and Error Messages __________________________________________________________________ Messages which appear on the handler contr oller's dis play are alphabetically listed below in boldface print. Sy mbols and num bers appear[...]

Exatron 3000B www.exatron.com 6-2 Chapter 6 Display Dicti onary 1 LEFT STEP The m otor under consideration has m oved one full st ep to the left. 1 RIGHT STEP The m otor under consideration has m oved one full step to the r ight. 2 LEFT STEPS The m otor under consideration has m oved two full steps to the lef t. 2 RIGHT STEPS The m otor under consi[...]

Exatron 3000B www.exatron.com 6-3 Chapter 6 Display Dicti onary BAD RESPONSE The handler is using the E XA T RO N RS- 232 Interfac e. W hile the handler is establis hing initial com m unication, it is s eeking a Ready response "R" from the tester. If anything other than an " R " or " * " is received, the handler will p[...]

Exatron 3000B www.exatron.com 6-4 Chapter 6 Display Dicti onary CHECK CONTACTS? This mes sage indicates that the Z plunger has s om ehow become out of step and has m oved too f ar up in the Z m otor ass embly. At this point, the display may read Z MOT OR CRA SH ? only, or it m ay first r ead Z MO TOR CRASH and then blink CHECK CONTACTS? If the m es[...]

Exatron 3000B www.exatron.com 6-5 Chapter 6 Display Dicti onary 3. Verify that the plunger is m echanically adjusted corr ectly. Perform the Self Adj ust Z pr ocedure described in Chapter 5, Diagnostics. 4. Pressing the [Enter] button will skip pas t this error , but BE CAREFUL IN SELECT ING T HIS OPTIO N, because pr essing the [Enter] button will [...]

Exatron 3000B www.exatron.com 6-6 Chapter 6 Display Dicti onary DIAGNOSTICS You have pressed the [DIA GNOST ICS] button. Please refer to the Diagnos tics Chapter 5 of this m anual for f urther details on using the Diagnostic s Mode. DOUBLE PART ERR The handler has m iscycled and placed two or mor e devices into the tes t site. Make sure you are usi[...]

Exatron 3000B www.exatron.com 6-7 Chapter 6 Display Dicti onary EXATRON RS-232 Please ref er to PICK INTERFACE? mes sage later in this s ection. EXATRON SUPER Please ref er to PICK INTERFACE? mess age later in this sec tion. FAIL PROGRAM Failed program m ing cycle. . . FAIL VERIFY Failed verify cycle. . . FAIL CHECK Failed illegal bit check c y c l[...]

Exatron 3000B www.exatron.com 6-8 Chapter 6 Display Dicti onary HANDLER OUT CHK Please ref er to the Diagnostics /INTERFACE CHECK: O utput Port Check (Output Cover LED Chec k) section in Chapter 5 of this m anual f or details. HANDLER PAUSED You have pressed the [PAUSE] button. The handler is now in a wait loop. Nothing will occur until you press o[...]

Exatron 3000B www.exatron.com 6-9 Chapter 6 Display Dicti onary FULL TUBE COUNT  Press t he [7] key . Display w ill read, FULL TUBE = _____ . (The curr ent full tube count setting will be shown.)  Enter desired f ull tube count changes using the contr oller k ey pad num ber keys. The handler allows changes to eac h digit from lowest to highes[...]

Exatron 3000B www.exatron.com 6-10 Chapter 6 Display Dicti onary INTO T SITE JAM The handler has tried to load a device into the tes t site, but the device has f ailed to arrive ther e. Manually clear the jam m ed devic e and the handler will automatic ally restart. Or pres s the [Clear] button to "thum p" the tes t rail (clear s m any ja[...]

Exatron 3000B www.exatron.com 6-11 Chapter 6 Display Dicti onary LOAD DEVICE ? Please ref er to SET P/V/L M ODE? m ess age later in this s ection. LOAD EMPTY TUBE An output tube was rem oved after the handler selected an output bin, but bef ore the sort s huttle arrived at that tube. Place an em pty tube at the output that has the flashing output c[...]

Exatron 3000B www.exatron.com 6-12 Chapter 6 Display Dicti onary MANUAL MODE You have pressed the [M A NUAL] button. Y ou m ay now make m echanic al adjustm ents to the handler, mak e changes to the Set UP, or run Diagnostic s sequenc es as needed. You may resume autom atic handler operation by pressing the [RUN] button. MEMORY ERROR The handler&ap[...]

Exatron 3000B www.exatron.com 6-13 Chapter 6 Display Dicti onary MOTOR A BUSY ? (Shuttle) MOTOR B BUSY ? (Z Motor T est Site Plunger) MOTOR C BUSY ? (Octoloader ) MOTOR D BUSY ? (Optional - May Not Be Used) The handler is check ing to see if the stepper m otor is m oving as needed f or each of the above handler com ponents. If this m essage does no[...]

Exatron 3000B www.exatron.com 6-14 Chapter 6 Display Dicti onary MULTI SORT ERR The handler is at the end of the test cycle. More than one sort com m and from the tes ter has been received. T he output cover LEDs will flash the sor ts which were received by the handler. Check whether y our tester is working cor rectly. Check your interface c ables [...]

Exatron 3000B www.exatron.com 6-15 Chapter 6 Display Dicti onary OCTO/INDEX CHECK Please ref er to the Diagnostics /OCT O/INDEX CHECK s ection in Chapter 5 of this m anual. OUTPUT CLEAR ? There has been a device jam at the handler's output. The handler now senses that the shuttle and the top of the output tubes ar e clear of devic es. Open the[...]

Exatron 3000B www.exatron.com 6-16 Chapter 6 Display Dicti onary PICK INTERFACE? The handler is ask ing you to select one of the following four interfac e choices : [1] = HA NDLER PORT . [2] = EXATRON SUPER . Us e this interf ace when the handler is being c ontrolled by a PC using E XAT R ON -s upplied soft ware. [4] = PROGRA M RS-232 . Use this in[...]

Exatron 3000B www.exatron.com 6-17 Chapter 6 Display Dicti onary PLUNGE = _ _ _ _ A four digit num ber will be display ed following PLUNGE = _ _ _ _ . T his ref ers to the num ber of steps the plunger will move when placing the DUT into the handler's PI contacts. Eac h step of the motor is approxim ately .003". 0640 is the factory default[...]

Exatron 3000B www.exatron.com 6-18 Chapter 6 Display Dicti onary READY TO RUN The handler is ready to run; press the [Enter] button to operate. RS-232 CHECK Please ref er to the Diagnostics /INTERFACE CHECK: RS- 232 Check (Control Panel Chec k) section in Chapter 5 of this manual. RUN DIPS - 2800 RUN DIPS PLUNGE RUN PLCC PLUNGE RUN SOIC PLUNGE RUN [...]

Exatron 3000B www.exatron.com 6-19 Chapter 6 Display Dicti onary SHUTTLE EMPTY ? The handler was ex pecting a device to be in the s huttle, but none is detected. T here has been a m isc ycle or a flush c ycle. You may skip past this error by pressing the [Enter] button. You may flush the handler by pressing [Clear]. SHUTTLE IS LOST The handler has [...]

Exatron 3000B www.exatron.com 6-20 Chapter 6 Display Dicti onary START 1 TEST The handler has issued a Star t Test c om m and to the tester/PC. START 2 TEST The handler has detected a f ailure on the firs t test and is attem pting to double-tes t the device. A sec ond Start Tes t com m and, possibly more, has been s ent to the tester/PC. STOP ON FA[...]

Exatron 3000B www.exatron.com 6-21 Chapter 6 Display Dicti onary 10. You may press the [7] key. This k ey only operates when the PROGRAM RS-232 interf ace has been chosen. T he handler will display SET P/V/L M ODE? Select one of the f ollowing operations: [1] = PROG RA M DEVICE? Sets the handler to bit chec k and Program the device in the handler. [...]

Exatron 3000B www.exatron.com 6-22 Chapter 6 Display Dicti onary TEST ABORTED The handler has been instruc ted by the operator to abort a test bef ore the end of the test/program cycle. The devic e in the test head will be sorted to a f ail tube. TEST SITE EMPTY The handler c ontrol program was dir ected to test a devic e, but none is present at th[...]

Exatron 3000B www.exatron.com 6-23 Chapter 6 Display Dicti onary UART OUT ERROR The handler's UART has detected an error . Turn the handler OFF, then O N and try again. If the problem continues , replace the handler's 8085A CPU PCB, E XATRON part #3000-055. UP STEPS = XX The handler is in the Autom atic Z Plunger T op Position Adj ustm en[...]

Exatron 3000B www.exatron.com 6-24 Chapter 6 Display Dicti onary Z MOTOR CRASH ? This mes sage indicates that the Z plunger has s om ehow become out of step and has m oved too f ar up in the Z m otor ass embly. At this point, the display may read Z MOT OR CRA SH ? only, or it may first read Z MO TOR CRASH and then blink CHECK CONTACTS? If the m ess[...]

Exatron 3000B www.exatron.com 7-1 Chapter 7 Prev enti ve Maintenance Chapter 7 Preventive Maintenance Overv iew This chapter desc ribes the operator 's im portant contr ibution to handler productivity: keeping the Model 3000B clean and sm ooth running. T he following preventive m aintenance guidelines are divided into minim um tim e f ram es. [...]

Exatron 3000B www.exatron.com 7-2 Chapter 7 Prev enti ve Maintenance 5. W ipe down all stainless steel s urfac es (non-tr ack work) with C HAMPION br and Stainless Steel Cleaner (part #T LS09-125) s prayed onto a c lean cloth. DO NOT SPRAY STAINLESS ST EEL CLEANER DIRECTLY ONT O T HE HANDLER. DO NOT USE STAINLESS ST EEL CLEANER ON HANDLER TRACKW OR[...]

Exatron 3000B www.exatron.com 7-3 Chapter 7 Prev enti ve Maintenance Monthly Maintenance AFTER 160 HOURS , OR MORE OFTEN AS NEEDED 1. Check the shuttle chain f or signs of wear. Brok en or worn link s will cause the handler to j am and m ay cause dam age to your devices. Replace chain as necess ary. 2. Check all exposed f lat ribbon cables f or wor[...]

Exatron 3000B www.exatron.com 7-4 Chapter 7 Prev enti ve Maintenance 9. Check the operation of the air regulator's or ange shutoff valve: A. Tur n the valve OFF and verif y that the air is indeed off. B. Tur n the valve back ON. 10. If your 3000B Series Handler pic k- up head uses a rubber suction cup, ins pect and clean the rubber suction c u[...]

Exatron 3000B www.exatron.com 7-5 Chapter 7 Prev enti ve Maintenance Biannual Maintenance AFTER 1000 HOURS , OR MORE OFTEN AS NEEDED Schedule your handler to be taken out of service f or one day. The entire handler should be ins pected by a qualified technic ian. The f ollowing procedures s hould be im plem ented: 1. Clean the output solenoid of th[...]

Exatron 3000B www.exatron.com 7-6 Chapter 7 Prev enti ve Maintenance To order replacem ent parts or receive as sistanc e with any repair , y ou may call the E XAT R ON fac tory toll- free at: [800] EXA-T RON [800] 392-8766 Direct: [408] 629-7600 Or, f eel free to f ax us at [408] 629-2832 with your request. Most orders are shipped within twenty - f[...]

Exatron 3000B www.exatron.com 7-7 Chapter 7 Prev enti ve Maintenance F IGURE 7-1 E XATR ON P OW ER S UPPLY[...]

Exatron 3000B www.exatron.com 7-8 Chapter 7 Prev enti ve Maintenance General Solenoid Maintenance Guidelines 1. Keep the solenoids as c lean as poss ible. 2. If the handler is used with devices which have exc essive m old f lash, the solenoids will require cleaning regularly. The fr equency is dependent upon how much m old flas h gets into the sole[...]

Exatron 3000B www.exatron.com 7-9 Chapter 7 Prev enti ve Maintenance Air Regulator Maintenance Guidelines Some E XA TR ON Changeover Kits use com pres sed air. If y our k it does use com pres sed air, it will also require an air r egulator. A high quality air regulator with coalescing air f ilter and shutof f valve is supplied as part of y our chan[...]

Exatron 3000B www.exatron.com 7-10 Chapter 7 Preventive Maintenance F IGURE 7-2 P RESSURIZ ED -A IR R EGULATOR[...]

Exatron 3000B www.exatron.com 7-11 Chapter 7 Preventive Maintenance F IGURE 7-2 A. A IR P RESSURE M ETER . B. A IR P RESSURE A DJUSTMENT . C. A IR ON/OFF V ALVE . Orange in c olor . Som e newer versions will have the orange switch as shown below. D. A IR O UTPUT . Connects to handler . E. A IR I NPUT . Connects to f actor y air supply. Air regulato[...]

Exatron 3000B www.exatron.com 7-12 Chapter 7 Preventive Maintenance Vacuum Generator Maintenance Guidelines Some E XA TR ON Changeover Kits contain a vacuum generator ( a.k.a. "ventur i") to create the vac uum used in the operation of the specif ic k it. Please ref er to F IGURE 7-3 f ollowing this section f or vac uum gener ator ass em b[...]

Exatron 3000B www.exatron.com 7-13 Chapter 7 Preventive Maintenance 2. Check the vacuum sensor adjustm ent. Firs t, be aware that the vacuum sensor adj ustm ent is a 270 ° total turn potentiometer. If you try to turn it more than the 270 ° ° ° ° allowed, it w ill break. T he vacuum generator is an expensi ve component and abuse is not c o vere[...]

Exatron 3000B www.exatron.com 7-14 Chapter 7 Preventive Maintenance F IGURE 7-3 V ENTURI /V ACUUM G ENERATO R[...]

Exatron 3000B www.exatron.com 7-15 Chapter 7 Preventive Maintenance F IGURE 7-3 A. V ACUUM F ILTER . B. A IR I NPUT . Typic ally 80 PSI, +/- 3 PSI. C. V ACUUM P ORT . Connects to Pick Up/Apply Head. D. V ACUUM S ENSO R A DJUSTMENT P OTENTI OMETER . E. V ACUUM ON V ALVE . F. A IR ON V ALVE . Blow-off. G. V ENTURI G ENERATOR . H. V ACUUM S WITCH A SS[...]

Exatron 3000B www.exatron.com 7-16 Chapter 7 Preventive Maintenance PARTICLE INTERCONNECT CONTACT MAINTENANCE WHY CLEAN P I CONTACTS? E XATR ON ' S patented Partic le Interconnec t ("P I") contacts can best be vis ualized as a m icrosc opic bed of nails. The nails them selves are nick el-plated diam ond partic les which are c oated w[...]

Exatron 3000B www.exatron.com 7-17 Chapter 7 Preventive Maintenance If you encounter resistanc e while attempting to rem ove the contac t assem bly by hand, gently insert a thin-bladed s crewdriver between the base of the PI contactor and the program m er sock et adapter. Car efully pry the assem bly up along tw o s ides until it pops loos e for r [...]

Exatron 3000B www.exatron.com 7-18 Chapter 7 Preventive Maintenance[...]

Exatron 3000B www.exatron.com 8-1 Chapter 8 Drawings Chapter 8 Drawings MECHANICAL 3000-200-B 3000B MA I N ASSEMBLY 3000-209-B 3000B POWER SUPPLY A SSEMBL Y 3000-210-A 3000B SI DE V I EW, STAND A RD MOUNT 3000-215-A 3000B BASE PLA TE 3000-276-2-A 3000B POWER SUPPLY A SSEMBL Y 3000-325-A 3000B LABEL SYSTEM 3000-429-A 1 POWER SUPPLY CALL- OUT I LL US[...]

Exatron 3000B www.exatron.com 8-2 Chapter 8 Drawings ELECTRICAL Continued 3000-223-B 3000B I /O PORT PCB, A SSEMBLY 3000-223-2-B2 3000B I /O PORT PCB, SCHEMA TI C 3000-858-A “CE” 3000B POWER SUPPLY WIRI NG 3000-892-A 1 3010B A LARM W I RI NG 3000-A 57-A 3000B POWER SUPPLY WIRI NG 3000-A 58-A 3000B CA RD CA GE PCB POWER WIRI NG 5000-397-3-B1 QUA[...]

Exatron 3000B www.exatron.com 8-3 Chapter 8 Drawings ELECTRICAL Continued 5000-J02-47/37-B1 SHUTTLE AIR BLAST VA LVE WIRI NG 5000-P69-1-A 1 OUTPUT DOOR/TUBE SW I TCH CA BLE 6000-517-C-3 TYPE 2 SW I TCH BOARD , A SSEMBLY 6000-517-A 1 TYPE 2 SW I TCH BOARD, SCHE MA TI C[...]

Exatron 3000B www.exatron.com 8-4 Chapter 8 Drawings[...]

Exatron 3000B www.exatron.com 9-1 Chapter 9 Replacement Parts Chapter 9 Replacement Parts Overv iew Illustrations and Inf orm ation for replacem ent sens ors, LEDs, c ontactors , output tubes and edge connectors are provided in this c hapter beginning on the following page. T hese parts may be ordered as needed from the E XA TRON Sales Department b[...]

Exatron 3000B www.exatron.com 9-2 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-3 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-4 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-5 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-6 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-7 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-8 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-9 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-10 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-11 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-12 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-13 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-14 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-15 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-16 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-17 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-18 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-19 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-20 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-21 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-22 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-23 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-24 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-25 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-26 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-27 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-28 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-29 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-30 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-31 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-32 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-33 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-34 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-35 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 9-36 Chapter 9 Replacement Parts[...]

Exatron 3000B www.exatron.com 10-1 Chapter 10 Supplement Chapter 10 Supplement PARTS LISTS Overview Following the descriptive guide below, is a Com ponent Parts List f or the Model 3000B Handler. T his Guide shows how to use the parts lis t to determ ine the exact part num ber of any custom par t in y our m achine in order to replac e it if neces s[...]

Exatron 3000B www.exatron.com 10-2 Chapter 10 Supplement 3. " DESCRIPTION" This is the nam e assigned to the par t. In mos t cases , this desc ription will easily define the pat y ou wish to locate. Please include this des cription when ordering r eplacem ent parts. 4. "A SSEMBLY " Indicates which m ajor system sub- assem bly th[...]

Exatron 3000B www.exatron.com 10-3 Chapter 10 Supplement 8. "FINIS H" This des ignates the f inish used on the part. CLEA R : Clear anodizing, silver in color. BLUE : Blue anodizing. BLA CK : Black anodizing. RED : Red anodizing. NEDOX : Conductive, hard finis h, silver in c olor. HCR : Non-conductive, har d finish, dar k gr een in color.[...]

Exatron 3000B www.exatron.com 10-4 Chapter 10 Supplement[...]