FireplaceXtrordinair 36CF manual

36 C F S T /Pier Gas F ir ep lace Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-87-5 ANSI Z21.88a-2007 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home • Bedroom Approved WARNING: If the information in these instructions is not followed exactly, a fire or explosion ma[...]

2 Introduction © Travis Industries 4090102 100-01212_000 Overview This manual details the installation requirements for the 36 CF ST and Pier fireplace. For operating and maintenance instructions, refer to the 36 CF ST/Pier Owner's Manual (part # 100-01213). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report #[...]

Table of Contents 3 © Travis Industries 4090102 100-01212_000 Introduction Overview ................................................................. 2 Listing Details .......................................................... 2 Safety Precautions Safety Precautions ................................................... 4 Features and Specifications [...]

4 Safety Precautions © Travis Industries 4090102 100-01212_000 Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all l[...]

Safety Precautions 5 © Travis Industries 4090102 100-01212_000 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off at the gas control valve and call you[...]

6 Features and Specifications © Travis Industries 4090102 100-01212_000 Installation Options • Residential or Mobile Home • Flush or Recessed Face • Raised or Floor Placement • Horizontal or Vertical Vent • Bedroom Approved Specifications Natural Gas Propane Maximum BTU Input Per Hour 58,000 58,000 Minimum BTU Input on Low 27,000 27,000 [...]

Installation (for qualified installers only) 7 © Travis Industries 4090102 100-01212_000 Packing List • Glass LatchTool • Log Set with Embers and Rock Wool • Remote Control with Wall Mount • LP Conversion Kit (2 orifices and 1 rate screw) • Battery Box • Learn Switch with 12’ Battery Box Wire • Andiron Brackets (4) • Fiber Board [...]

8 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment install[...]

Installation (for qualified installers only) 9 © Travis Industries 4090102 100-01212_000 Preparing the Fireplace Stand-offs This appliance is shipped with the header and side stand-offs in the retracted position. These stand- offs must be placed in their upright position prior to installing the fireplace. Secure the stand-offs to the framing with [...]

10 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Fireplace Placement Requirements • Fireplace must be placed in a room with a minimum 96” ceiling. • Fireplace must be placed directly on the sub-floor or wood platform (not on linoleum or carpet). • Fireplace must be installed on a level surface capab[...]

Installation (for qualified installers only) 11 © Travis Industries 4090102 100-01212_000 Minimum Framing 36 CF ST (See Through) 62-1/2" Minimum 78” Fireplace Enclosure Height NOTE: W e recommend you install the framing after placing the fireplace in position. As an alternative, you may omit the framing above one side and back of the firepl[...]

12 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Framing Dimensions – 36 CF Pier 18-1/4" 22-1/2 ” NOTE : Do not build into this area - it must be left clear to provide adequate clearance for the vent. 49-3/8 ” 56-1/2 ” Minimum 78 ” Fireplace Enclosure Height Right Left Front Back Vent Clearan[...]

Installation (for qualified installers only) 13 © Travis Industries 4090102 100-01212_000 Attaching Stand-Offs to Framing a b c d e Figure 7[...]

14 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Required Electrical Connection Make sure power to the heater has been turned off prior to installation (disable the breaker). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. This fireplace utilizes 110 VAC to power[...]

Installation (for qualified installers only) 15 © Travis Industries 4090102 100-01212_000 Battery Pack / Learn Switch Installation • The battery pack and learn switch must be mounted inside a junction box in a location that may be reached by the 12’ long battery box wires (see Figure 8 ). Staple the two wires near the junction box. This preven[...]

16 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Steps for Installing the Battery Box and Learn Switch 1. Remove the control cover and attach the 12’ long battery box wire to the quick connects on the receiver module (see Figure 9 below). Route the battery box wire through the opening below the cover. A t[...]

Installation (for qualified installers only) 17 © Travis Industries 4090102 100-01212_000 Remote Synchronization The fireplace is shipped with the remote and fireplace pre-synchronized . Do not synchronize the remote unless you are 100% sure it does not work correctly. Synchronizing the Remote NOTE : The fireplace must have power and the transmitt[...]

18 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be [...]

Installation (for qualified installers only) 19 © Travis Industries 4090102 100-01212_000 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own se[...]

20 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Vent Clearances IN THE ENCLOSURE (under 78") Vertical or Horizontal Sections: 6" Clearance Above 3-1/2" Clearance To The Side 2" Clearance Below Horizontal Penetrations (through walls, etc.) (thimble is required - sku 98900030) 4" Cle[...]

Installation (for qualified installers only) 21 © Travis Industries 4090102 100-01212_000 Approved Vent Configurations Exhaust Restrictor Adjustment An exhaust restrictor is built into exhaust vent at the rear of the fireplace. It is used to adjust the flow rate of exhaust gases. Depending upon vent configuration, you may be required to adjust the[...]

22 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Rear Vent, Horz. Term. (1 45 ° Elbow) • The vent must not exceed 5 feet (see chart below). • Use Exhaust Restrictor Position # 1. • Horizontal sections require a 1/4" rise every 12" of travel 0 feet 5 feet (max[...]

Installation (for qualified installers only) 23 © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Rear Vent, Horz. Term. (1 45 ° , 2 90 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 fee[...]

24 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Rear Vent, Horz. Term. (1 45 ° , 4 90 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 fee[...]

Installation (for qualified installers only) 25 © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Rear Vent, Vert. Term. (1 45 ° , 3 90 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 fee[...]

26 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Top Vent, Horz. Term. (1 45 ° ,1 90 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet [...]

Installation (for qualified installers only) 27 © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Top Vent, Horz. Term. (1 45 ° , 3 90 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet[...]

28 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Top Vent, Vert. Term. (1, 3, or 5 45 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet [...]

Installation (for qualified installers only) 29 © Travis Industries 4090102 100-01212_000 Approved Vent Configuration – Top Vent, Vert. Term. (1 45 ° ,2 90 ° Elbows) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet [...]

30 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3-3/8" from outside corner walls N[...]

Installation (for qualified installers only) 31 © Travis Industries 4090102 100-01212_000 Hearth Requirements NOTE : Whenever using a hearth over 1” thick, the fireplace will need to be rai sed. Flush Hearth Side View Min.10” Min. 64” (on ST, Pier will vary) Min. 3/4” Max 1” Non-Combustible Hearth Fireplace 1 ” Plywood (OSB, etc.) Fram[...]

32 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Hearth Requirements – Recessed Hearth A hearth is not required if the fireplace is raised 6 ” above the flooring surface. NOTE: Make sure to accommodate the flooring surface - this distance must be measured from the top of carpeting or other flooring mate[...]

Installation (for qualified installers only) 33 © Travis Industries 4090102 100-01212_000 Facing Requirements • Attach the included fiber board (or other non-combustible) to the fireplace and framing (see Figure 22 below). This non-combustible facing must extend from the base of the fireplace to the header and to the framing members on both side[...]

34 Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Non-Combustible Facing • Non-combustible facing on the front of the fireplace must extend a minimum 16-1/2” from the top of the glass frame (49-1/2” from the base of the fireplace). Above 16-1/2” combustible facing may be used (see “Mantel Requireme[...]

Installation (for qualified installers only) 35 © Travis Industries 4090102 100-01212_000 Mantel Requirements • The mantel (combustible or non-combustible) must be a minimum 49-1/2” above the base of the fireplace (see Figure 2 4) . • The maximum mantel depth is 12” (measured from the face). Max. 12 ” Base of the Fireplace Min. 49-1/2 ?[...]

36 Finalizing the Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Steps for Finalizing the Installation WARNING: Prior to removing the glass, shut off gas to the appliance (or remove the batteries from the battery box and shut off electricity to the fireplace). This prevents any chance of accidental burner ig[...]

Finalizing the Installation (for qualified installers only) 37 © Travis Industries 4090102 100-01212_000 7. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessa[...]

38 Finalizing the Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Glass Frame Removal and Installation WARNING: Prior to removing the glass, shut off gas to the appliance (or remove the batteries from the battery box and shut off electricity to the fireplace). This prevents any chance of accidental burner ign[...]

Finalizing the Installation (for qualified installers only) 39 © Travis Industries 4090102 100-01212_000 Log Set Installation Ember Placement Place the embers along the firebox floor and burner to help conceal the burner . Make sure none of the embers are directly over the burner holes. See the photo below. Rock Wool Placement The rock wool must b[...]

40 Finalizing the Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Log Installation NOTE : The logs are a mirror-image (same logs fit on left and right side). Both the 36 CF See Through (ST) and Pier use the same log set. See the pictures below for log placement Bottom 3 logs. Middle 2 logs.[...]

Finalizing the Installation (for qualified installers only) 41 © Travis Industries 4090102 100-01212_000 Top 2 logs (last 2 logs) Picture from opposite side[...]

42 Finalizing the Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 Picture from end (Pier only)[...]

Finalizing the Installation (for qualified installers only) 43 © Travis Industries 4090102 100-01212_000 LP Conversion Instructions Install the conversion kit prior to installing the fireplace to ensure proper gas use. 1 Remove the glass (see page 3 6). Remove the logs and coals (if installed - page 3 9) 2 Remove the grate (4 screws hold it in pla[...]

44 Finalizing the Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 5 Remove both side burners (4 screws hold each one in place). 6 Remove the center burner (2 screws hold it in place).[...]

Finalizing the Installation (for qualified installers only) 45 © Travis Industries 4090102 100-01212_000 7 The manifolds that secure the three orifices are visible at this point. Detach the air shutter stopper on the mixing tube brackets to gain full access to the orifices (2 screws hold them in place). 8 Remove the NG orifices and replace with th[...]

46 Finalizing the Installation (for qualified installers only) © Travis Industries 4090102 100-01212_000 1 1 The gas control valve has a propane conversion shaft that alters the outlet pressure. Remove the rubber cap over the propane conversion shaft and twist the small knob so the line points to “LP” (see Figure 27 ). Pilot Adj. Inlet Outlet [...]

Finalizing the Installation (for qualified installers only) 47 © Travis Industries 4090102 100-01212_000 Power Heat Duct Installation The optional power heat duct ma y b e used with this fireplace. Refer to the part numbers below if y ou wish to inst a this accessor y . Instructions are includ with the power heat duct. • Power Heat Duct ( 985007[...]

48 Index © Travis Industries 4090102 100-01212_000 Index Andiron Installation .............................................4 7 Additional Items Required ....................................7 Air Shutter Adjustment ........................................3 7 Altitude Considerations ........................................1 9 Approved Vent .........[...]