Frymaster BID80 Series manual

PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $10.00 24-Hour Service Hotline 1-800-551-8633 819-5896 APRIL 2002 BID80 Series Gas Fryers Installation & Operation Manual BID80 Series With Built-In Filtration[...]

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, mainten[...]

DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restrainin[...]

BID80 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-2 2. IMPORTANT INFORMATION 2-1 2.1 Product Description 2-1 2.2 Principles of Operation 2-1 [...]

BID80 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. BUILT-IN FILTRATION 5-1 5.1 General 5-2 5.2 Filtration Preparation 5-3 5.3 Daily Filtration Operation 5-6 5.4 Operating the Fil ter 5-7 6. COMPUTER OPERATION 6-1 6.1 Operating Fryers with Computer Magic III.5 Computers 6-1 6.2 Programming the Computer Ma[...]

BID80 SERIES GAS FRYERS CHAPTER 1 : INTRODUCTION 1-1 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers may order parts[...]

BID80 SERIES GAS FRYERS CHAPTER 1 : INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. If necessary, the user should consult the dealer or an experienced radio and telev[...]

BID80 SERIES GAS FRYERS CHAPTER 1 : INTRODUCTION 1-3 1.6.1 Definitions (cont.) B. Qualified Installation Personnel 1. Qualified/authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment c[...]

BID80 SERIES GAS FRYERS CHAPTER 2 : IMPORTANT INFORMATION 2-1 2.1 Product Description Frymaster BID80 Series gas fryers are energy-efficient, tube-style, gas-fired units, design-certified by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and manufactured to their basic performance and application specifications[...]

BID80 SERIES GAS FRYERS CHAPTER 2 : IMPORTANT INFORMATION 2-2 2.4 Pre-Installation (cont.) 2. Frymaster BID80 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50- hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply. Amperage draw for ea[...]

BID80 SERIES GAS FRYERS CHAPTER 2 : IMPORTANT INFORMATION 2-3 2.4 Pre-Installation (cont.) 3. CE/EXPORT STANDARDS : Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national or European Community (CE) standards. 2.5 Air Supply and Ventilation Keep the area around the fryer clear to prevent obstr[...]

BID80 SERIES GAS FRYERS CHAPTER 2 : IMPORTANT INFORMATION 2-4 2.7 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed. B. After unpa[...]

BID80 SERIES GAS FRYERS CHAPTER 3 : INSTALLATION 3-1 3.1 Installing the Fryer A. Initial Installation : If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be installed. B. Relocating the fryer : Remove all weight from each leg b[...]

BID80 SERIES GAS FRYERS CHAPTER 3 : INSTALLATION 3-2 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. BID80 Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided. B. After unpacking, use a pallet or lift jack to rais[...]

BID80 SERIES GAS FRYERS CHAPTER 3 : INSTALLATION 3-3 3.4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. NATIONAL CODE REQUIREMENTS This equipment is to be installed i[...]

BID80 SERIES GAS FRYERS CHAPTER 3 : INSTALLATION 3-4 3.4 Gas Connections (cont.) DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots. Never use matches, candles, or any other ignition source to check for leaks. If gas[...]

BID80 SERIES GAS FRYERS CHAPTER 3 : INSTALLATION 3-5 3.4 Gas Connections (cont.) E. Manifold Pressure : Only qualified personnel should check the manifold pressure with a manometer . 1. Check the rating plate for manifold gas pressures. Natural gas units normally require 4" W.C., and propane units normally require 11" W.C. gas pressure. 2[...]

BID80 SERIES GAS FRYERS CHAPTER 3 : INSTALLATION 3-6 3.4 Gas Connections (cont.) 3. If disconnection of the restraint is necessary, this restraint must be reconnected after the fryer has been returned to its originally installed position. J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly. K. CE Standards[...]

BID80 SERIES GAS FRYERS CHAPTER 4 : FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. A. Cleaning : New units a[...]

BID80 SERIES GAS FRYERS CHAPTER 4 : FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Procedures, Electronic Ignition Systems (cont.) 3. The electric module will turn on the pilot gas supply and the electric ignition spark. The spark will ignite the pilot gas. The presence of the pilot flame is then proved by the electric flame sensor, which in turn allows[...]

BID80 SERIES GAS FRYERS CHAPTER 4 : FRYER OPERATIONS 4-3 4.2 Boil-Out Procedure (cont.) C. Press the switch. will appear in the left display. D. Enter ( 1 6 5 3) in that sequence. The right display will read . The temperature is automatically set for 195 ° F (91 ° C). The fryer will attain this temperature and remain there until either switch is [...]

BID80 SERIES GAS FRYERS CHAPTER 4 : FRYER OPERATIONS 4-4 4.3 Final Preparation (cont.) WARNING NEVER set a complete block of solid shortening on top of the heating tubes. To do so will damage the heating tubes and frypot, and void the warranty. A. When using a liquid shortening (cooking oil), fill the fryer to the bottom OIL LEVEL line scribed into[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-1 WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inhere[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-2 5.1 General Frymaster BID80 Series fryers come equipped with a built-in filtration system. Photos used in the procedural illustrations may differ slightly from the filter unit that came with the frying system. The following procedures apply to all BID80 Series fryers equipped with built-in[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-3 5.2 Filtration Preparation On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly. 5.2.1 Assembling the Filter The BID80 Series filter system uses filter paper held in place by a ho[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-4 5.2.1 Assembling the Filter (cont.) Assemble the filter as follows: 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall. 3. Position the hold-do[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-5 5.2.1 Assembling the Filter (cont.) 4. Sprinkle 8 ounces of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filter pan. Allow the crumb screen to rest on the top edges of the hold-down ring. 6. Place filter pan covers (2[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-6 5.2.2 Installing the Filter Slide the filter inside the fryer cabinet. Ensure the male-female slip-fitting coupling is fully engaged. 5.3 Daily Filtration Operation DANGER Use caution and wear proper protective clothing. The oil to be filtered is at or near 350°F (177°C). Ensure all hose[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-7 5.3.2 Filtering Tools Assemble tools to be used for filtering. These are supplied with the filter starter kit included with the fryer/filter system: • Frypot/Filter Brush - used to clean frypot and filter pan sides and bottom, heating elements, and to dislodge sediment during filtration [...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-8 5.4 Operating the Filter (cont.) DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil/shortening. DANGER When draining oil/shortening into a disposal unit or portable filter unit, do not fill above the maximum fill l[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-9 5.4.2 Filter Operation CAUTION NEVER operate the filter unit unless cooking oil/shortening is at operating temperature [~350°F (~177°C)]. 1. Turn the fryer off . Ensure the filter pan assembly is prepared as described in Section 5.2.1 – Assembling the Filter. 2. Remove fry baskets from[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-10 5.4.2 Filter Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tube, and the pan- disconnect is properly connected, pull the red handle to drain the frypot into the filter pan. 5. After all oil/shortening has drained from the frypot into the filter[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-11 5.4.2 Filter Operation (cont.) 6. Oil will begin to pump from the filter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer. Clean beneath and under the burner tubes, using care not to disturb[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-12 5.4.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all shortening/oil is evacuated from the return lines. Push the yellow handle to close the oil re[...]

BID80 SERIES GAS FRYERS CHAPTER 5 : BUILT-IN FILTRATION 5-13 5.4.2 Filter Operation (cont.) 12. Do not allow crumbs to accumulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH day (see DANGER statement below). DANGER The crumb tray in fryers equipped with a filter system must be em[...]

BID80 SERIES GAS FRYERS CHAPTER 6 : COMPUTER OPERATION 6– 1 6.1 Operating Fryers with Computer Magic III.5 Computers 1 2 4 5 3 8 6 7 ITEM DESCRIPTION 1 Lighted Display — left display of various functions and operations. 2 Lighted Display — right display of various functions and operations. 3 Program Lock and Temperature Check Switch — locks[...]

BID80 SERIES GAS FRYERS CHAPTER 6 : COMPUTER OPERATION 6– 2 6.1.1 Equipment Setup and Shutdown Procedures Setup WARNING Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON/OFF switch to the "ON" position. Failure to do so could damage the frypot. 1. Fill the frypot with vegetable oil to the bottom OIL [...]

BID80 SERIES GAS FRYERS CHAPTER 6 : COMPUTER OPERATION 6– 3 6.1.1 Equipment Setup and Shutdown Procedures (cont.) d. " " indicating that the fryer temperature is in the cooking range. NOTE: For best results, do not cook product until the display reads " ". e. , indicates a heating problem. f. , indicates that the pot temperatu[...]

BID80 SERIES GAS FRYERS CHAPTER 6 : COMPUTER OPERATION 6– 4 6.1.1 Equipment Setup and Shutdown Procedures (cont.) 5. At this time, the hold time will be displayed (if programmed greater than 0) and countdown will begin. When the hold time counter reaches 0, an alarm will sound. and the product number selected is displayed. The hold alarm is cance[...]

BID80 SERIES GAS FRYERS CHAPTER 6 : COMPUTER OPERATION 6– 5 6.2 Programming the Computer Magic III.5 Computer (cont.) Sensitivity adjusts computer-cooking time to compensate for the drop in cooking oil/shortening temperature when a basket of product is placed into the fryer. Sensitivity decreases or increases cooking time to counterbalance varian[...]

BID80 SERIES GAS FRYERS CHAPTER 6 : COMPUTER OPERATION 6– 6 6.2.1 Boil Feature (cont.) 2. To program co mputer for boil feature, press either switch. 3. Press the switch. will appear in the left display. 4. Enter (1 6 5 3) in that sequence. The right display will read . The temperature is automatically set for 195 ° F (91 ° C). The fryer will a[...]

BID80 SERIES GAS FRYERS CHAPTER 7 : PREVENTATIVE MAINTENANCE 7-1 7.1 General DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it will cause spattering of the oil/shortening, which can result in severe [...]

BID80 SERIES GAS FRYERS CHAPTER 7 : PREVENTATIVE MAINTENANCE 7-2 7.4 Periodic/Annual This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster/Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as [...]

BID80 SERIES GAS FRYERS CHAPTER 7 : PREVENTATIVE MAINTENANCE 7-3 7.4 Periodic/Annual (cont.) Built-in Filtration (cont.): • Check filtration system integrity as follows: − With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify that the pump activates and that bubbles appear in the cooking oil/shorteni[...]

BID80 SERIES GAS FRYERS CHAPTER 8 : TROUBLESHOOTING 8-1 8.1 General DANGER Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another. DANGER This equipment should be unplugged when servicing, except when[...]

BID 80 SERIES GAS FRYERS CHAPTER 8 : TROUBLESHOOTING 8-2 8.2 Pilot Burner Malfunction (cont.) 4. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermocouple completely at all times. 1. Check for drafts that might be caused by air conditioning equipment or mak[...]

BID 80 SERIES GAS FRYERS CHAPTER 8 : TROUBLESHOOTING 8-3 8.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit t[...]

BID 80 SERIES GAS FRYERS CHAPTER 8 : TROUBLESHOOTING 8-4 8.4 Wiring Diagrams 8.4.1 BID80 Series With Built-In Filtration OPTIONAL HEAT TAPE HEAT TAPE-240V/45 WATT 10 10 HIGH VOLTAGE SHOWN LEADS T5 AND T8 ON THE MOTOR FOR CHANGE OF ROTATION INTERCHANGE BRN GRN 1 WHT 3 2 5 4 T3 P1 P2 T2 6 T5 T4 T8 MOTOR RED MICRO SWITCH OIL RETURN COM 3C RED 1 2 NO N[...]

BID 80 SERIES GAS FRYERS CHAPTER 8 : TROUBLESHOOTING 8-5 8.4.2 BID80 Series Interface Board (Enlarged View) RIGHT TEMP PROBE 4 J3 8 7 R-HEAT LED 4 RL-3 R-GV LED 5 R PWR V1D 3 5 4 13 14 11 J2 3 5 4 13 14 11 POWER HEAT AIR 24V LED 3 LEFT TEMP PROBE 12V LINE VOLTAGE 3 1 5 7 8 4 2 J1 L-HEAT LED 2 RL-1 12V LED 6 L-GV LED 1 L PWR V2D 15 15 14 14 6 6 2 2 [...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-1 9.1 Accessories 1 2 3 4 5 ITEM PART # COMPONENT 1 803-0301 Basket, Fry- 6 x 8-¾ x 16-¾ (Optional) 2 810-2122 Grid Assembly, Frypot 3 210-3458 Basket Hanger, D180 4 803-0278 Brush, Teflon- L-Shaped 5 106-2470SP Vat Cover, Frypot (Optional)[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-2 9.2 Cabinetry and Related Components 1 2 3 4 5 6 7 21 15 14 19 13 20 17 23 22 18 16 12 11 10 9 8[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-3 9.2 Cabinetry and Related Components (cont.) ITEM PART # COMPONENT 1 211-2532 Side, Cabinet- Left 2 210-1365 Duct, Door Access 3 212-2532 Side, Cabinet- Right 4 200-2683 Back, Cabinet * 200-1376 Bracket, Restraining * 200-3635SP Crossbrace, Cabinet Back, Lower 5 823-3512 Flue Cap 6 824-0954 Box, Co[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-4 9.3 Computer and Related Components 4 5 7 8 9 11 10 6 12 1 2 3 13 14 15 15 16[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-5 9.3 Computer and Related Components (cont.) ITEM PART # COMPONENT 1 210-3463 Panel, Control- BID80 2 106-2334 Computer, CMIII.5- BID80 3 823-3433 Bezel, Computer 4 807-3611 Relay, 24 Amp (Filter Circuit) 5 807-0979 Transformer, 208/240V - 12V- Secondary 6 807-1999 Transformer, 208/240V – Dual Vol[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-6 9.4 Drain Valve Components 1 2 3 7 8 6 4 5 10 11 9 12 13 ITEM PART # COMPONENT 1 106-1401 Bracket, Microswitch 2 210-2029 Activator, Microswitch 3 200-1940 Handle, Drain Arm- Push/Pull 4 807-2104 Microswitch 5 809-0842 Nut, Nylock #4-40 6 816-0220 Insulation, Microswitch 7 200-1257 Retainer, Nut- D[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-7 9.5 Filter Pan Components 1 2 3 4 6 7 5 8 ITEM PART # COMPONENT 1 823-3750SP Filter Pan Assembly * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Disconnect) 2 823-3748 Grid, Bottom- Filter Pan 3 803-0289 Paper, Filter- 22 x 34" (100 Sheets) * 803-00[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-8 9.6 Frypot, Burners and Related Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 19 20 28 29 30 25 26 27 21 22 23 24 31[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-9 9.6 Frypot, Burners and Related Components (cont.) ITEM PART # COMPONENT 1 823-3396SP Frypot, SS- 1-½" Drain System 2 200-2707 Shield, Heat- Front 3 200-2734 Bracket, Burner Mounting 4 810-2151 Burner, Left 5 810-2149 Burner, Center 6 810-2150 Burner, Right 7 810-2365 Orifice #56 (1.19 mm) 8 [...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-10 9.7 Oil Return Components 2 2 14 13 4 15 16 17 18 19 20 27 28 24 25 26 22 21 23 1 To Frypot 2 3 4 4 5 5 2 6 6 7 8 9 10 10 11 11 12 14 13 1 29[...]

BID80 SERIES GAS FRYERS CHAPTER 9 : PARTS LIST 9-11 9.7 Oil Return Components (cont.) ITEM PART # COMPONENT 1 813-0460 Nipple, ½ x 3" NPT MB 2 813-0062 Elbow, ½" 90° NPT BM 3 813-0247 Nipple, ½ x 3-½" NPT BM 4 813-0173 Union, ½" NPT BM 5 813-0087 Nipple, ½ x 1-½" NPT BM 6 813-0006 Bushing, ½" to 3/8 NPT BM 7 8[...]

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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address : 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 Price: $10.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5896 APRIL 2002[...]