Frymaster BIELA14 manual

SERVICE AND PARTS MANUAL FRYMASTER BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106 PHONE 318-865-1711 FAX 318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER MAY 2011 www.frymaster.com email: service@frymaster.com *8196446* FOR YOUR SAFETY Do Not Store or use gasoline or othe[...]

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMAST[...]

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. DANGER The front ledge of this appliance is not a step! Do not stand on the [...]

ii LOV™ ELECTRIC W A RRANTY ST A TEMENT Frymaster, L.L.C. makes the following limite d warranties to the orig inal purchaser only f or this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components agains t defects in material and workmanship for a period of two years. 2. All parts, with the exce[...]

iii • no fryer will be warranted under the ten-year pr ogram for which a proper start-up form has not been received. This warranty also does not cover: • transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two hours; • overtime or holiday charges; • consequential damages (the cost of repairing or replaci[...]

iv BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATE MENTS .............................................................................................................................. .......... i WARRANTY STATEMENT ......................................................................................................[...]

v BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS TABLE OF CONTENTS cont. 1.19.3 Compone nt Wi rin g CSA ................................................................................................. ........... 1-46 1.19.4 Compone nt Wi rin g Aust ralia ........................................................................................... ...[...]

1-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frym aster fryer, disconnect the fryer from the electrical power supply. WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which pow ers the hood, mus[...]

1-2 3. Remove the two screws from the upper corners of the computer a nd allow the com puter to swing down. 4. Unplug the wiring harnesses and di sconnect the grounding wires from the terminals on the back of the computer. Remove the com puter assembly by lif ting it f rom the hinge slots in the contro l panel frame. 5. Disconnect the wiring from t[...]

1-3 1.4 Replacing a High-Limit Thermostat 1. Remove the filter pan and lid from the unit. Drain the frypots into an McDonald’s Shortening Disposal Unit (MSDU) or other appropriate METAL container using the com puter “drain to pan option” or using the MIB board in manual mode. DANGER DO NOT drain more than one full frypot or two split frypots [...]

1-4 4. Locate the red (or yellow) and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the temperature probe out of the connector. 5. Remove the securing probe bracket and metal tie wr aps that se[...]

1-5 1.6 Replacing a Heating Element 1. Perform steps 1-5 of section 1.5, Replacing a Temperature Probe . 2. Disconnect the wire harness cont aining the probe wiring, where the temperature probe is attached to the element being replaced. Using a pin push er, disconnect the probe wires from the 12-pin connector. 3. In the rear of the fryer disconnect[...]

1-6 1 4 2 5 3 6 1 4 2 5 3 6 7 8 9 5 R 4R 6 R 1R 2 R 3R Index Marker marks Position 1 5L 4L 6L 1L 2L 3L Full vat element wire routing Pull the element wires through the bushings on either si de of the frypot and down the back. Element wires should be routed to the right of the ATO temperature probe on the back wall of the frypot. Dual vat element wi[...]

1-7 8. Reconnect the element connector ensuring that th e latches lock. 9. Insert the temperature probe leads into the 1 2-pin wiring harness connector (see illu stration below). For full-vat units or the righ t half of a dual-vat unit, the red lead goes into position 3 an d the white into position 4. For the left half of a dual-vat unit, the red l[...]

1-8 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After performing necessary service, reverse st eps 1-4 to return the fryer to operation. Left and right views of mechanica l contactor box com ponents. Sometimes it is necessary to remove the entire contactor b[...]

1-9 3. Slide the metal bezel up to release the bottom ta bs, then slide the bezel down to disengage the upper tabs. 4. Remove the two screws from the upper corners of the computers and allow them to swing down (see illustration and photo on page 1-1). 5. Unplug the wiring harnesses and ground wires from the backs of the computers. Rem ove the compu[...]

1-10 23. Position the element tube assembly in the fr ypot and reinstall the machine screws and nuts removed in step 19. 24. Reconnect the oil return flexlines to the frypot, a nd replace aluminum tape, if necessary, to secure heater strips to the flexlines. 25. Insert the high-limit thermostat leads disconnected in step 16 (see illustra tion on pa[...]

1-11 • Solidified shortening in the pan or filter lines, or • Attempting to filte r unheated o il or shortening (cold oil is more viscous, overloading the pump motor and causing it to overheat). If the motor runs but the pump does not return oil, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particle[...]

1-12 Disconnect flexlines indicated by the arrows. 4. Loosen the nut and bolt which secure the bridge to the oil-return manifold. 5. Remove the cover plate from the front of the m otor and disconnect the motor wires. 6. Remove the two nuts and bo lts which secure th e front of the bri dge to the cross brace and carefully slide the bridge rearward o[...]

1-13 1.10 ATO (Automatic Top- off) Service Procedures The automatic top-off system is activated when the oil level falls below a sensor in the rear of the frypot. The signal is sent to the ATO board to engage the return actuator to the frypot and turn on the ATO pump. The pump draws oil from the JIB (Jug In Box) through the rear return m anifold in[...]

1-14 Problem Probable Cau ses Corrective Action Frypots won’ t top off. A. Empty JIB. B. Probe tem perature lower t han setpoint. C. Oil is too cold. D. Bad Connection E. ATO board power loss F. Failed transfor mer/harness G. ATO pump fail ed H. Failed ATO board. I. ATO lines/p ump plug ged A. Ensur e JIB has oil. B. Check to see that fryer is he[...]

1-15 1.10.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color J8 RTI Add Solenoid 8074671 1 24VAC Ret 24VAC Black 2 3 ATO Pump Relay 4 24VAC Ret 24VAC Black 5 6 7 JIB Reset Switch 8 JIB Low Reset 16VDC Black RTI Add Solenoid 9 24VAC 24VAC Red 10 11 ATO Pump Relay 12 24VAC 24VAC R[...]

1-16 1.10.3 Replacing the ATO board, LON Ga teway, ATO pump relay or Transformers Disconnect the fryer from the electrical power supply. Locate the ATO box (see Figure 1 on page 12), behind the JIB (Jug In Box). Remove the cover to expose the transformers, relay and LON gateway (if installed) (see Figure 2). Mark and unplug any wires or harnesses. [...]

1-17 Buttons and LED’s Manual – This button is used to toggle between au to and manual filtration m ode. A corresponding LED is lit when in Manual mode. When pressed, a m essage will be sent to all vats, indicating the mode has changed. The following buttons are inoperable in auto mode: Select - This button is used to scroll through availa ble [...]

1-18 1.11.2 MIB (Manual Inte rface Board) Troubleshooting Problem Probable Causes Corrective Action Auto filtration won’t start. A. Filter pan out of position. B. Oil level too low. C. Ensure MIB board is not in manual mode. D. Ensure MIB cover is not damaged and pressing against buttons. E. Filter relay has failed. F. AIF disable is set to YES, [...]

1-19 Problem Probable Cau ses Corrective Action MIB board alternating “ E” and “vat number and side ”. Network error on the CAN bus communication. A. Ensure the CAN bus system is ter minated at BOTH ENDS (on the M3000 connector J6 and on the ATO board connector J10) with a resistor equipped 6-pin connector. B. With the computer OFF, press T[...]

1-20 1.11.3 MIB (Manual Interface Boar d) Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color J1 M3000 J7 8074546 1 Ground Black 2 CAN Lo Red 3 CAN Hi White 4 5 6 J2 AIF J4 8074547 1 Ground Black 2 CAN Lo Red 3 CAN Hi White 4 5VDC+ 5VDC Black 5 24VDC 24VDC Red 6 Ground White J5 Transformer 8074649 RTI 8074844 N[...]

1-21 1.11.4 MIB (Manual Interface Board) Display Diagnostics DISPLAY LED EXPLANATION Drain Vat # (The vat num ber is followed by an “L” to indicate left sid e of a split vat or an “r” to indicate the right side of a split vat or a full v at.) On Drain valve on vat # is open Vat # (The vat num ber is followed by an “L” to indicate left s[...]

1-22 1.11.5 MIB (Manual Interface Board) Display Characters A – Auto Mode – Auto Filtration enabled. E – Drain or return valve is not in desire d state. The display will alternate between E and the corresponding vat number. Ensure the actuator is plugged in and an error does not exi st. – Three horizontal lines indicate the AIF temperature [...]

1-23 1.12 RTI Service Issues 1.12.1 RTI MIB Tests The LOV™ fryer will ONLY operate with RT I systems that have the new RTI updated three-pole float switch. If the float switch is the older two-pole switch, call RTI. These float switches are polarity specific whic h may short to ground and damage an MIB board. Normal measurements (MIB J6 8-pin co [...]

1-24 1.12.2 RTI LOV™ Wiring 1.12.3 Frymaster LOV™ Fryer and RT I Bulk Oil System Plumbing Schematic[...]

1-25 1.12.4 RTI LOV™ TEST QUICK REFERENCE DISPOSE TO WASTE, REFILL VAT FROM BULK: 1. Hold down “Filter” button un til computer be eps twice. 2. Scroll down to “Dispose” using “Info " button then press “ 9 ” button. 3. “Dispose? Yes/No” is displayed.* 4. Press “ 9 ” to di spose of oil in pot. 5. “Draining” is display[...]

1-26 8. “Filling” is displayed d uring fill. 9. Release button to stop filling. 10. “Continue Filling? Yes/No ” is displayed. 11. Press “ 8 ” to exit. FILL JUG FROM BULK:* 1. When “O range” indicato r light is on, the top-of f jug is em pty. 2. To refill jug press and hold the orange reset button above the jug until the jug is fu ll[...]

1-27 1.13 AIF (Automatic Intermitte nt) Filtration Service Procedures The AIF (Automatic Intermittent Filtration) boa rd controls the actuators that open and close the d rain and return valve. The AIF boards are located inside a protective housing under each frypot (see Figure 13). Figure 13 1.13.1 AIF Troubleshooting Problem Probable Causes Correc[...]

1-28 1.13.2 AIF (Auto Intermitte nt Filtration) Actuator Boar d Pin Positions and Harnesses Connector From/To Harness PN Pin # Function Voltage Wire Color J1 FV Return Actuator N/A 1 Ret + (Open) 24VDC Black 2 Ret – (Closed) 24VDC Red 3 Ret Position Purple 4 Ground White J2 FV AIF RTD 1 Ground White 2 FV - Temp Red DV AIF RTD 3 Ground White 4 DV [...]

1-29 1.13.3 Replacing an AIF (Automatic Intermittent Fi ltration) board Disconnect the fryer from the electri cal power supply. Locate the AIF board to be replaced under a frypot. Mark and unplug the harnesses. The AIF board assembly is held in place with one screw in the front of the assembly (see Figure 14). Remove the screw and the front of the [...]

1-30 1.13.5 Replacing a Rotary Actuator Disconnect the fryer from the electrical power supply. Locate the actuator to be replaced and mark and unplug the actuator. The actuators are held in place by two allen screws. Loosen the allen screws. It may be necessary to remove a gas line to the burner whe n removing a drain actuator. Remove the actuator [...]

1-31 Problem Probable Causes Corrective Action M3000 display shows ENERG Y MISCONFIGU RED Wrong energy type selected in setup. Press 1234 to enter setup and set energy ty pe for electric. M3000 display shows EXCEPTION ERROR with the description on the right. An error has occurred. Press 1234 to enter set up and reconfigure the computer. M3000 displ[...]

1-32 Problem Probable Causes Corrective Action M3000 display shows TEMP PROBE FAILURE. A. Problem with the tem perature measuring circuitry including the probe. B. Damaged comput er wiring harness or connector. A. This indicates a problem withi n the temperature measuring circui try. Check resistance of probe, if faul ty replace probe. B. Swap the [...]

1-33 Problem Probable Causes Corrective Action M3000 display shows IS VAT FULL? YES NO. A filter error has occurred due to dirty or clogged filter pad or pape r, clogged filter pump, filter pum p thermal overload, improperly in stalled filter pan c omponents, worn or missing O-rings, cold oil or an actuator proble m. Follow the steps in the fl owch[...]

1-34 1.14.3 Service Required Errors A SERVICE REQUIRED error alternating w ith YES disp lay s on the computer. After YES is pressed the alarm is silenced. The computer displays an error message from the list belo w three times with the location of the error. Then the computer displays SYSTEM ERROR FIXED? YES/NO. If yes is chosen, enter code 1111. I[...]

1-35 1.14.4 Error Log Codes Refer to page 1-39, level 2 program for access to the E-log. The ten most recent erro rs are listed from A-J, with A being the most recent error. Code ERROR MESSAGE EXPL ANATION E01 REMOVE DISCARD (Right) A product cook is started on the rig ht side of a split vat or in a full vat that has a different setpoint other than[...]

1-36 1.14.5 Tech Mode Tech mode allows technicians to reset all passwords set in levels one and two and change when the fryer calls for a filter pad change. The default is 25 hours. 1. Press and hold 3 and 4 simultaneously for TEN seconds until three chirps sound an d TECH MODE is displayed. 2. Enter 1650 . 3. The computer displays CLEAR PASSWORDS [...]

1-37 1.14.6 M3000 Filter Error Flowchart Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds. Fryer returns to cook mode for 4 minutes or 15 minutes if pad change exp ired. NORMAL OPERATION RESUMES SIXTH CONSECUTIVE FILTER ERROR Fryer returns to cook mode for 15 minutes. TECH ENTERS CODE MESSAGE DISPLAYED Call an Autho[...]

1-38 1.14.7 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the o rder in which submenu heading s will be found under the sections in the Installation and Operation Manu al. Adding New Menu Items See section 4.10.2 Storing Menu Items in Product Buttons See section 4.10.3 Draining, Refilling, and Disposing[...]

1-39 1.14.8 M3000 Board Pin Positions and Harnesses Connector From/To Harness PN Pin # Function Voltage Wire Color J1 SD Card J2 Interface Board to Computer 8074199 SMT Computer to Interface Board Harness 1 12VAC In 12VAC Black 2 Ground 3 12VAC In 12VAC 4 FV Heat Demand 5 V Relay 12VDC 6 DV Heat Demand 7 R/H B/L 12VDC 8 Analog Ground 9 L/H B/L 12VD[...]

1-40 1.15 Loading and U pdating Software Procedures Updating the s oftware take s approxim ately 30 minutes. The soft ware only needs t o be loaded in ONE computer and it will update al l the comput ers and boar ds in the syst em. To update the software, follow these steps carefully: 1. Switch all computers to OFF . Press the TEMP button to check c[...]

1-41 1.16 BIELA14 Series LOV™ Data Network Flowchart[...]

1-42 1.17 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multimeter. NOTE – Pin 1 is located in the bottom right corner of Both J1 and J2. These test points are ONLY for LOV™ Series boards with J1 and J2 plugs on the front o f the bo ard. Meter Setting Test P[...]

1-43 1.18 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 17[...]

1-44 1.19 Wiring Diagrams 1.19.1 Component Wiring (Domestic)[...]

1-45 1.19.2 Component Wiring (CE)[...]

1-46 1.19.3 Component Wiring (CSA)[...]

1-47 1.19.4 Component Wiring (Australia)[...]

1-48 1.19.5 Contactor Box – Delta Configuration[...]

1-49 1.19.6 Contactor Box – WYE Configuration[...]

1-50 1.19.7 Simplified BIELA14 LOV™ Ge n II Series – Full Vat Delta Wiring[...]

1-51 1.19.8 Simplified BIELA14 LOV™ Gen II Series – Dual Vat Delta Wiring[...]

1-52 1.19.9 Simplified BIELA14 LOV™ Gen II Series – Full Vat Wiring EXPORT WYE[...]

1-53 1.19.10 Simplified BIELA14 LOV™ Gen II Series – Dual Vat Wiring EXPORT WYE[...]

1-54 1.19.11 BIELA14 Gen II Se ries LOV™ Simplified Wiring[...]

2-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 1 ⅜ -inch Universal Hood 809-0402 Thumbscrew, ¼ -20 X ½-inch Cap-N-Splash Hood 2 810-2793 Hanger, Wireform Basket * 809-0921 Spacer, Basket Hanger 3 803-0398 Brush, Frypot 4 823-7263 Connecting Strip, Fryp[...]

2-2 2.2 Doors, Sides, Tilt Housings, Cap-N-Splash, Top Caps and Casters ITEM PART # COMPONENT 1 23 1-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enam eled Steel) 2 23 2-0323 Side, Standard Cabinet Right SS (use 222- 0323 for Enameled Stee l) 3 81 0-1105 Magnet, Door (vertical) (use 8 10-2346 for horizontal over fil ter pan) 4 1 0 8 -0 9 1[...]

2-3 2.3 Drain System Components 2.3.1 Drain Tube Sections and Associated Parts ITEM PART# COMPONENT 1 823-6020 Dr ain Tube, Full-Vat Left Closed/Right End Op en 2 823-6112 Drain Tube, Dual-Vat Left Cl osed/Right E nd Open 3 108-1874 D rain Tube, Dump (Use 108-1 882 for French Un it) 4 108-1876 Drain Tube, F ull-Vat 2 B at. Dump Left Closed/Ri ght E[...]

2-4 2.3.2 Drain Val ves and Associated Parts 2.3.2.1 Linear Actu ator Drain Valves ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Lock 2 900-2936 Retainer, Nut Drain Valve 3 232-5701 Handle, Drain Valve FV or DV Right 4 231-5701 Handle, Drain Valve DV Left 5 824-2048 Mount, Electric Drain Actuator Right 6 824-2047 Mount, Electric Drain Actua[...]

2-5 2.4 Electroni cs and Wiring Components 2.4.1 Component Boxes[...]

2-6 2.4.1 Component Boxes cont. ITEM PART # COMPONENT 1 106-5592 Box Assembly, Component 2 200-3300 Bracket, Component Box Strain Relief 3 806-9495SP Terminal Block √ 4 807-4346 Relay, 120V DPDT 20A (used in Canadian models only) √ 5 807-4482 Relay, Filter 2 Pole 30A DPDT 24VDC 6 807-0037 Terminal, ¼-inch Push-on 7 807-0121 Bushing, Heyco Plas[...]

2-7 2.4.2 Contactor Boxes 2.4.2.1 Left and Right Cont actor Box Configurations CANADIAN 14kW RIGHT CONFIGURATIONS LEFT HAND BOX COVER STANDARD MECHANICAL LEFT AND RIGHT CONFIGURATIONS RIGHT HAND BOX COVER 6 5 1 5 7 6 5 2 2 3 4 1 2 10 120/440/480v LEFT AND RIGHT STANDARD AND MECHANICAL CONFIGURATIONS 8 9 6 5 7 7[...]

2-8 2.4.2.1 Left and Right Contactor Box Configurations cont. NOTES: Left and right contactor box assemblies are mirror images of one another. W ith the exception of the box itself , all components of a left -hand assem bly are the same as those in the corresponding right-hand assembly and vice versa except for the hood relay which occurs in the ri[...]

2-9 2.4.3 Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware NOTE: These elements apply only to BIELA14 Gen II Series Fryers.[...]

2-10 2.4.3.1 Element Assemb lies and Hardware cont. ITEM PART # COMPONENT 1 Element 826-2198 200V 7.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE units) √ 826-2192 208V 1 7.0 kW 826-2200 220V 1 7.0 kW (240V 8.5kW used in some export 3-phase 4-wire WYE units) 826-2193 230V 1 7.0 kW 826-2199 230V/400V 7.0/8.5 kW (used in some export 3-pha[...]

2-11 2.4.3.2 Element Tube Assemblies FULL-VAT ELEMENT ASSEMBLY DUAL-VAT ELEMENT ASSEMBLY 1 2 4 5 6 7 8 9 10 11 3[...]

2-12 2.4.3.2 Element Tube Assemblies contd. ITEM PART # COMPONENT 1 108-0297SP Tube Assembly RE Element, Full-Vat 2 108-0298SP Tube Assembly RE Element, Dual-Vat 3 810-3246 Bushing and Tube Assembly, Dual-Vat 4 108-0315 Bracket Assembly, LH Element Tube Support 5 108-0316 Bracket Assembly, RH Element Tube Support 6 220-0122 Plate, Element Tube Supp[...]

2-13 2.4.5 Wiring 2.4.5.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1 ITEM PART # COMPONENT 106-5980SP Contactor B ox Harness Assembly Dual Vat 1 Standard (See wiring diagrams on pages 1-41 thru 1-43.) 2.4.5.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1 1 GREEN/YEL LOW 75C BLUE 74C ORANGE 76C ORANGE 71C 1 2 3 4 5 6 7 8 9 10 [...]

2-14 2.4.5.3 Contactor Box Wiring Assembly – 6-Pin (Left Element) ITEM PART # COMPONENT 1 106-8744 14/17 kW Mechanical Contactor 2.4.5.4 Contactor Box Wiring Assembly – 9- Pin (Right Element) ITEM PART # COMPONENT 1 106-8745 14/17 kW Mechanical Contactor[...]

2-15 2.4.5.5 Main Wiring Harnesses[...]

2-16 2.4.5.6 Component Box and Filter Pump Wiring Harnesses ITEM PART # COMPONENT 1 106-5750SP Full Vat Control Harness J4 to J2 (Standard) 2 106-5751SP Dual Vat Control Harness J4 to J1 and J2 (Standard) 3 108-0490 Filter Pump C2 to Component Box W iring Harness 2.4.5.7 Interface Board to C ontroller Wiring Harness – 15-Pin PN 807-4199 SMT Contr[...]

2-17 2.4.5.8 M3000, MIB, AI F and ATO Wiring Harnesses ITEM PART # COMPONENT * 807-4546 Computer Communication (used from Computer to Computer) * 807-4547 AIF Commu nication/Power (used from MIB to AIF and AIF to AIF) * 807-4649 MIB Power/Blue LED/Pan Sw (used from Transformer and Fltr Rly to MIB to Blue LED and Pan Sw) * 807-4655 FV/DV Harness RTD[...]

2-18 2.5 Filtration System Components 2.5.1 Filtration Components[...]

2-19 2.5.1 Filtrati on Components cont. ITEM PART # COMPONENT 1 823-7181 Lid, Multi-Vat Fryers, Standard Size Filter Pan 823-6684 Lid, Multi-Vat Fryers, Standard Size Filter Pan (France Only) 823-7187 Lid, Two-Vat Fry er, Half Size Filter Pan 823-6162 Lid, Two-Vat Fry er, Half Size Filter Pan (France Only) 1a 823-7186 Guard, Pan Splash Lid 2 810-32[...]

2-20 2.5.2 Auto Intermittent Filtration Components 2.5.2.1 LOV™ Indi cator Lights Assembly ITEM PART # COMPONENT 1 106-8106SP Light, Blue 24VDC LED Flush 2 106-8105SP Light, Yellow/Or ange 24VDC LED Flush 3 230-4271 Plate, Control Frame LOV™ 2.5.2.2 Manual Interface Board Assembly ITEM PART # COMPONENT 108-1298 Assembly, MIB 1 220-6288 Cover, M[...]

2-21 2.5.2.3 AIF Board Assembly 1 2 3 4 5 6 ITEM PART # COMPONENT 108-1305 Assembly, AIF 1 824-1988 Cover, AIF Board 2 816-0814 Gasket, AIF Board 3 816-0815 Gasket, Computer Board √ 4 108-1304 Board, AIF 5 816-0820 Seal, AIF Board 6 108-0097 Panel Assembly, AIF Box √ Recommended parts. 2.5.2.4 LOV PCB/Co mputer Board Matrix PART # COMPONENT 108[...]

2-22 2.6 Frypot Assemb lies and Associated Parts 2.6.1 Frypots with Linear Actuators I T E M PART # COMPONENT 1 823-7436 Frypot, F u l l - V a t L O V ™ 2 823-7437 Frypot, Dual- V a t L O V ™ √ 3 Thermostat Assembly, High-Limit Long Standard 826-2454 Non-CE Full Vat 425°F (218°C) (1 7kW FV and 14kW FV) (Color Coded Black 806-7543) 826-2456 [...]

2-23 2.6.2 Frypots with Rotary Actuators I T E M PART # COMPONENT 1 823-7672 Frypot, F u l l- V a t L O V ™ 2 823-7673 Frypot, Dual- V a t L O V ™ (use 823-7745 for Hybrid Fish Vat) √ 3 Thermostat Assembly, High-Limit Long Standard 826-2454 Non-CE Full Vat 425°F (218°C) (1 7kW FV and 14kW FV) (Color Coded Black 806-7543) 826-2456 Non-CE Dua[...]

2-24 2.7 Oil Return Manifolds ITEM PART # COMPONENT 1 810-3015 Manifold, Tw o-Station Fryer 2 810-3016 Manifold, Three-Station Fryer 3 810-3017 Manifold, Four-Station Fryer 4 810-3018 Manifold, Five-Station Fryer * 813-0907 Cap, 15/16-inch Valve * Not illustrated. 2.8 Return Valves and A ss oc ia te d Parts 2.8.1 Return Valves and Associat ed Parts[...]

2-25 2.8.1 Return Valves and Associated Parts (Linear Actuators) cont. ITEM PART # COMPONENT 1 232-5702 Handle, Return Valve with Locator FV or DV Right 2 231-5702 Handle, Return Valve with Locator DV Left 3 900-2935 Retainer, Nut Oil Return Valve 4 810-2201 Valve, ½-inch Ball 5 823-7233 Mount, Return Actuator Right 6 823-7232 Mount, Return Actuat[...]

2-26 2.9.2 JIB Cap and Pick Up Assembly cont. ITEM PART # COMPONENT 3 823-7738 Inlet, Oil Reservoir Tube 4 816-0870 Clamp 2.9.3 Automatic Top Off Board Assembly 5 3 1 4 6 7 8 9 2 ITEM PART # COMPONENT 1 108-0653 Box, Assembly Auto Top Off Board 2 220-5679 Cover, Top Off Board Box √ 3 108-1279 PCB Board, Automatic Top Off * 108-1302 PCB Board, LON[...]

2-27 2.9.4 ATO Pump Assembly ITEM PART # COMPONENT √ 1 108-0639 Pump, Shurflo 24VAC 2 810-3265 Flexline, ½” OD x 24-inch (Out to oil return manifold) 810-3591 Flexline, ½” OD x 8-inch (Out to oil return manifold two battery only) * 810-0667 Check valve, ½ NPT 1 PSI 3 810-1069 Flexline, ⅝ ” OD x 29.5-inch (In from RTI fr esh oil solenoi[...]

2-28 2.9.5 ATO Pump Assembly Servi ce Kit (Larger Top Off Lines) INSTALL O-RINGS HERE 5 4 6 3 2 1 13 7 8 9 10 11 7 12 ITEM PART # COMPONENT 108-3041 Kit, Pump BIELA Topoff Service Kit √ 1 108-0639 Pump, Shurflo 24VAC 2 810-3265 Flexline, ½” OD x 24-inch (Out to oil return manifold) 810-3591 Flexline, ½” OD x 8-inch (Out to oil return manifo[...]

2-29 2.10 RTI 2.10.1 RTI Manifold and Accessories TO OIL RETURN MANIFOLD TO TOP OFF PUMP INTAKE AND TO FILL RTI JIB 27 25 23 24 26 TO RTI BYPASS CHECK VALVE AND TO DRAIN DOWNSPOUT TO DRAIN DOWNSPOUT 10 6 TO TOP OFF PUMP INTAKE AND TO FILL RTI JIB TO OIL RETURN MANIFOLD 8 6 WASTE OIL TO RTI DISPOSE TANK 21 FRESH OIL FROM RTI TANK 4 12 11 17 1 13 19 [...]

2-30 2.10.1 RTI Manifold and Accessories cont. ITEM PART # COMPONENT √ 1 106-6830 Solenoid Assembly 2 108-0446 Valve, RTI Waste Assembly (see page 2-32 for parts) 3 810-1668 Adaptor, Male ⅝ ” OD x ½” 4 220-5658 Cover, RTI Dust Plug 5 807-4760 Harness, RTI – MIB connection 6 810-1057 Flexline, ⅝ ” OD x 13-inch long 7 810-1668 Adaptor,[...]

2-31 2.10.2 RTI Dispose Waste Valve ITEM PART # COMPONENT 108-0446 Valve, RTI Dispose Waste 1 108-0445 Bracket, RTI Waste Valve 2 220-5615 Handle, RTI Waste Valve 3 807-4936 Microswitch, Gold Sealed 4 810-0278 Valve, ½” Ball 5 900-2935 Retainer, Nut Return Valve 6 901-2348 Cover, DV Safety Switch 7 902-2348 Cover, DV Safety Switch 2.10.3 RTI Tes[...]

2-32 2.11 Wiring Connectors, Pin Terminals and Power Cords ITEM PART # COMPONENT Power Cords * 807-0154 100/120V–15A 3-wire, w/grounded plug * 807-4317 100/208/240V-16A 3- Wire with Plug LOV CE * 807-1685 100/208/240V–18A 3-wire, w/o plug * 807-4316 120V 5-wire, w/grounded plug LOV * 807-3817 208/240V 3-Phase 4-wire w/grounded plug * 807-5105 2[...]

2-33 2.12 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0131 Bolt, ¼-inch -20 x ¾-inch Hex * 809-1020 Cap Screw, 5/16-inch-18 5.50” NC Hex (Connects pump to motor.) * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-[...]

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Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219-7140 (Tech Support) 1 -318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6446 MA Y 2011[...]