Frymaster FDP65 manual

PARTS LIST INCLUDED Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 SEPT 2008 *8196039* Frymaster FPD65 Series Gas Fryers Installation & Operation Manual FPD65 Series with Built-In Filtration[...]

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, mainten[...]

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas othe[...]

FPD65 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-2 2.[...]

FPD65 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. FILTRATION OPERATION 5-1 5.1 General 5-1 5.2 Filtration Preparation 5-1 5.3 Daily Filtration Operation 5-4 5.4 Operating the Filter 5-6 6. PREVENTATIVE MAINTENANCE 6-1 6.1 General 6-1 7. TROUBLESHOOTING 7-1 7.1 General 7-1 7.2 Pilot Burner Malfunction 7-[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 After Purchase In order to improve service, have the following chart fille d in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cautioned that any changes or m odifications not expressl y approved by the party responsible for compliance coul d void the user's authority to operate the equipment. If necessary, the user should consult the d ealer or an experienced ra[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6 Service Personnel 1.6.1 Definitions A. Qualified and/or Authorized Operating Pers onnel 1. Qualified/authorized operating pe rsonnel are those who have car efully read the info rmation in this manual and have familiarized them selves with the equipm ent functions, or have had previou[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the containers are upri ght. Use an outward prying motion - no hammering - to remove the cartons. Unpack fryers carefully and remove all accessories from the carton and/or frypots. Do not discard or misplace accessories, as the[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General Qualified, licensed, and/or authorized installa tion or service personne l only (as defined in Section 1.6) should p erform the following: • Installation and service on Frymaster/Dean equipment. • Conversion of this appliance from one gas type to another. Failure[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.3 Principles of Operation The incoming gas flows through orifices and is mixe d with air in the burners to create the correct ratio for proper combustion. The mixture is ignite d at the f ront end of each heat tube by th e pilot light. Internal diffusers slow the flame as it g[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) B. Clearances : The fryer area must be kept free and clear of all combustibles. This unit is design- certified for the following insta llations: 1. Commercial installation onl y (not for household use). 2. Non-combustible floor installation equipped [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.6 Air Supply and Ventilation DANGER This appliance must be installed with su fficient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed. Keep the area around the fryer cle[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-1 3.1 Installing the Fryer Decathlon 65 Series fryer system s are shipped in s ections. The fryers are uncrated, rem oved from pallets and assembled together. Important aspect s during assembly include aligning and connecting the drain system, oil return system , rinse-line syst em (where [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-2 3.1 Installing the Fryer (cont.) 3. Connect red/white or red/yellow wires (Figure 4, left) between fryer sections being assembled (Figure 4, right, arrow). Oil-return will not operate properly if these wires are not connected. NOTE: On systems shipped in three or more sections, additiona[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-3 3.1 Installing the Fryer (cont.) 9. Install the front connecting post on the connected cabinets (Figure 8; see factory -installed posts on two-battery fryer sections). 10. Complete installation of topcap battering strips after the front connecting post has been installed (Figure 9). NOTE[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-4 3.1 Installing the Fryer (cont.) DANGER Fryers must be at room temperature and empty of oil during movement to avoid damage and possible bodily injury. DANGER Hot shortening can cause severe burns. Avoi d contact. Under al l circumstances, oil must be removed from the fryer before atte m[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-5 3.2 Gas Connections (cont.) DANGER If gas odors are detected, the gas supply MU ST be shut off at the main shut-off valve. The local gas company or FASC should be contacted immediately to rectify the problem. A. The gas supply (service) line must be the same si ze or greater than the fry[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-6 3.2 Gas Connections (cont.) C. Manual shut-off valve : This gas service supplier-installed va lve must be installed in the gas service line ahead of the fryers in the gas st ream and in a position where it can be reached quickly in the event of an emergency. D. Regulating Gas Pressure : [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-7 3.2 Gas Connections (cont.) I. Flexible Couplings, Connectors and Casters : 1. If the fryer is to be installed with flexible couplings and/or quick- disconnect fittings, the installer must use a heavy-duty AGA design-ce rtified comm ercial flexible connector of at least 1" NPT (with[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-8 3.3.1 Specifications 3.3.1.1 Adjustments to Different Gas Types Gas Adjustments Gas Type Natural LP Manifold Pressure† 4" W.C.*/10 mbar* 11" W.C.*/27.5 mbar* Orifice Diameter Model Specific Model Specific Burner Marking None None Pilot Marking 26N (P/N 810-0811) 16LP (P/N 810[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-9 3.3.2 Gas Conversion Procedures (cont.) Contact factory with the following info rmation when performing conversions: • Fryer Serial Number • Fryer Model Number • Gas Type • Operating Altitude Conversions can only be executed by qualified, factory-authorized personnel . Pressure f[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. Cleaning : New[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Procedur es, Electronic Ignition Systems Initial Pilot Lighting : All Frymaster/Dean fryers are tes te d, adjusted and calib ra ted to sea level conditions before leaving the factory. Adjustme nts to assure proper operation of pilot may be necessary on installati[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.2 Boil-Out Procedure DANGER Never leave the fryer unattended during the boil- out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a fe w minutes before resuming the process. To lessen the ch ance of boil over, turn the frye[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-4 4.2 Boil-Out Procedure (cont.) G. The burners will heat the boil-o ut solution to a simm er. Simmer the solution for approximately 45 minutes. W earing protective gl oves, scrub the sides of the frypot and the tubes with the L-shaped Teflon brush, being ca reful not to d isturb the t[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-5 4.3 Final Preparation WARNING NEVER set a complete block of solid shorteni ng on top of heating tubes. To do s o will damage the heating tubes and frypot, and void the warranty. 4.3.1 Filling Fryer wi th Cooking Oil/Shortening A. When using a liquid shortening (cooking oil), f ill th[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-1 WARNING Drawings and photos used in this manual are intended to illu strate operational, cleaning and technical procedures and ma y not conform to on-site management operational procedures. 5.1 General Frymaster FPD65 Series gas fryer filter systems co m e equipped with a filter-[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-2 5.2.1 Assembling the Filter (cont.) Assemble the filter as follows: 1. Remove the filter pan co vers. 2. Place the filter leaf assembly in the bottom of the filter pan, ensuring th e filter disconnect is properly placed in the f ilter pan slot. Support the screen assembly by hold[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-3 5.2.1 Assembling the Filter (cont.) 4. Place the crumb tray in filter p an. 5. Replace the pan covers a nd install the filter pan into the cabinet. Ensure the con nections are fully engaged. Ensure the filter pan opening is directly under the drain tubes to avoid splashing hot oi[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-4 5.2.2 Disassembling/Assembling and Cleaning an Optional Filter Leaf Follow these steps to clean a leaf-style filter: 1 1 2 3 4 Filter Leaf Disassembly/Assembly Grasp the seal frame near each corner at the locking tab ( 1 ) and pull frame apart The seal fram e will separate into t[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-5 Cleaning the Filter Leaf Assembly Clean the two seal frame pieces, screens and grid using a good quality degr easer and hot water from a spray nozzle. The groove in the seal frame pieces can be cleaned with th e edge of a Scotch-Brite or similar cleaning pad. At each scheduled bo[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-6 5.3.2 Filtering Tools Assemble tools to be used for filtering. These ar e supplied with the filter starter kit included with the fryer/filter system: • Frypot/Filter Brush– used to clean frypot and filt er pan sides and bottom, heating tubes, and to dislodge sediment during f[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-7 5.4 Operating the Filter 5.4.1 Filter Operation CAUTION NEVER operate the filter unit unless cooki ng oil is at operating temperature [~350°F (~177°C)]. 1. Remove fry baskets from frypot. Prior to filtering, skim any large debris from the oil with the fine mesh skimmer. Use ext[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-8 5.4.1 Filter Operation (cont.) 4. When all the oil has drained from the frypot, connect the hose-wand assembly to the disconnect valve in th e fryer cabinet. DO NOT ACTIVATE FILTER PUMP UNTIL THE HOSE HAS BEEN PROPERLY CONNECTED. Ensure the hose-disconnect is properly connected b[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-9 5.4.1 Filter Operation (cont.) 8. Begin the filtering process by pulling the yellow handle to open the oil- return valve (this activates the filter pump automatically ). 9. Oil will begin to pump from the f ilter pan into the frypot. Allow the oil to circu late through the frypot[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-10 5.4.1 Filter Operation (cont.) 11. After all shorten ing is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the shortening to bubble for 15-30 seconds to ensure all shortening is cleared from the return lines. An audible alarm will s[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-11 5.4.1 Filter Operation (cont.) 14. OPTIONAL EQUIPMENT: Drain-flushes are included on 5-ba ttery and larger Frymaster FPD65 Series fryers. After filtering frypot farthest from the filter system for 10 minutes, close th e oil return valve to stop the filtering process. Do not ref [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-1 6.1 General DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it will cause spatteri ng of the o il/shortening, which can resul[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-2 6.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program. Frymaster/Dean recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-3 6.1.3 Periodic/ Annual (cont.) • Check filtration system integrity as follows: − With the filter pan empty, place each oil retu rn handle, one at a time, in the "O N" position. Verify that the pump activates and that bubbles appear in the cooking oil/shortening [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 General DANGER Hot cooking oil/shortening will cause sever e burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot c ooking oil/shortening from one container to another. DANGER This equipment should be unplugged when ser vicing,[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Pilot Burner Malfunction (cont.) 3. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermopile comp letely a t all times. 1. Check for drafts that might be caused by air conditioning equipmen[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperatur e setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E. Fryer shortening temperature ca nnot be controlled; fryer runs at hi[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.4 Wiring Diagram, Main HI L IM IT TO J2 COMPUTER INTERFACE BOARD SPEAKER SOUND GRD 1 COM PUTER INT ERFACE BLK WHT A 2 1 BLK WHT 2 1 10 TO CM4-S CO MPUTER 5 34 2 89 7 6 14 12 13 11 15 8 7 6 5 4 3 2 1 4 13 2 5678 RED YEL RED 12 91 0 1 1 91 0 1 2 11 BLK BLK BLK FUSE WHT LINE BLU WHT BL[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.5 Wiring Diagram, Filter 31C 82C 35C 35C 86C 33C 33C 82C P2 T5 T4 T2 30C 27C 8C 9C 120V 12C CIRCUIT 115V INPUT 8051428A TRANSFO RMER / RELA Y ASSY OIL RET URN 12 4 3 24V NO NC RH ADD-ON(S ) OIL RETU RN COM NO NO NC NC OIL RETU RN LH ADD-0N(S ) COM COM MOTOR OFF POSITION SHOWN I N FR[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-1 8.1 Cabinetry and Related Components 2 1 3 4 7 6 5 8 9 10 12 13 14 15 16 17 18 19 20 21 11 22 23 24 25 Typical Cabinetr y C omponents (FPD665 Show n)[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-2 8.1 Cabinetry and Related Components (cont.) ITEM PART # COMPONENT 1 810-0357 Caster, 5" Swivel – With Brake 2 810-0356 Caster, 5" Swivel – Without Brake 3 823-3248 Support, Caster- Channel Base 4 202-1182 Gusset, Side Panel- Left 5 201-1182 Gusset, Side Panel- Right 6 200-14[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-3 8.2 Doors, Topcaps and Related Components 2 1 3 4 5 6 7 8 9 10 11 12 13 FPD665 Show n ITEM PART # COMPONENT 1 824-1183 Topcap, 4-Battery * 824-1184 Topcap, 3-Battery 2 824-1185 Topcap, 2-Battery 3 824-0951 Wireway, Control Panel (C omponent Box: See Section 8.4 For Electronic Components) 4[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-4 8.3 Frypots, Burners and Related Components 16 20 1 2 3 5 4 18 6 7 8 15 9 10 11 12 13 14 21 28 17 19 22 23 25 24 26 27 29 30[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-5 8.3 Frypots, Burners and Related Components (cont.) ITEM PART # COMPONENT 1 823-3948 Frypot- S/S- 65 Series 2 210-5170 Diffuser, Burner Tube 3 810-2150 Burner, Right 4 810-2149 Burner, Center 5 810-2151 Burner, Left * 200-2738 Bracket, Burner Mounting * 200-2746 Shield, Burner Heat 6 200-1[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-6 8.4 Component Box Components 1 CM4-S 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 ITEM PART # COMPONENT 1 823-3242 Control Box (Inside Non-Filter Fryer Cabi nets) 2 210-1364 Plate, Face (For Item #1) 3 200-1322 Bracket, Spark Module 4 200-1326 Cover, Spark Module 5 807-3563 Module, Ignition [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-7 8.5 Filter Pan and Related Components 1 2 3 4 7 8 10 11 9 5 6 12 13 14 ITEM PART # COMPONENT 1 823-4109 Pan, Filter 2 810-2141 Caster, Filter Pan- 2" 3 809-0823 Nut, Nylock- ¼-20 4 810-2350 Leaf, Filter- 14-½ x 22-½" 5 810-2583 Fitting, Bottom- Filter Leaf 6 810-2582 Fitting, [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-8 8.6 Oil-Drain Components 6 5 7 3 1 2 15 17 18 19 20 21 22 23 16 9 Ty pical Drain Com ponents (FPD665 Sh own) 10 11 12 13 4 8 14[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-9 8.6 Oil-Drain Components (cont.) ITEM PART # COMPONENT 1 823-4189 Pipe, Drain- Right- D665 (With Oil Di sposal System) * 823-3441 Pipe, Drain- Right- D5 65 (No Oil-Disposal System) 2 813-0829 Elbow, Drain Pipe- 75° 3 809-0884 Nut, Slip Joint- 1-½" 4 816-0544 O-ring (Slip-Joint Nut) [...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-10 8.7 Oil-Return Components Oil Dispo sal Plumbi ng (Optional) 1 4 5 6 8 9 10 11 12 13 14 15 7 2 3 2 2 2 10 2 10 16 17 Typical Oil-Return Components (FPD6 65 Show n) Rins e Hose Plumbin g (Optional) ITEM PART # COMPONENT 1 813-0156 Plug, Pipe- Hex Head Extruded 2 Nipple, Pipe (Measure To Co[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-11 8.7 Oil-Return Components (cont.) ITEM PART # COMPONENT 3 813-0173 Union, ½" NPT BM 4 813-0003 Tee, ½" NPT BM 5 813-0165 Elbow, Street ½" NPT BM 90° 6 813-0051 Coupling, ½" NPT BM 7 813-0062 Elbow, ½" NPT BM 90° 8 810-1003 Valve, Ball- Three-Way ½" 18[...]

FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-12 8.8 Suction Tube, Oil-Return Components (cont.) ITEM PART # COMPONENT 1 810-0697 Disconnect, Male- Suction Tube * 826-1392 O-ring, Suction Tube Connection (Qty: 5) 2 813-0608 Coupling, Full- ½" NPT BM 3 823-3188 Suction Manifold Assembly 4 813-0062 Elbow, ½" x 90° NPT BM 5 81[...]

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Frymaster, 8700 Line Avenue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6039 SEPT 2008[...]