Frymaster SM35 manual

Dean, a member of the C ommercial Food Equipm ent Service Associati o n, recomm ends using CFESA Certified Technicians. MAY 2007 24-Hour Service Hotline 1-800-551-8633 8195895 Dean Millivolt Gas Fryers (Non-CE) Installation & Operation Manual Models SM20, SM35, SM40, SM50, SM60 & SM80 NON-CE ONLY[...]

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or r[...]

DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance. DANGER Instructions explaining procedures to be followed MUST be posted in a[...]

Dean Millivolt Gas Fryers (Non-CE) Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Safety Information 1-2 1.5 Service Personnel 1-2 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-1 2.3 Principles of Op[...]

Dean Millivolt Gas Fryers (Non-CE) Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. PREVENTATIVE MAINTENANCE 5-1 5.1 General 5-1 6. TROUBLESHOOTING 6-1 6.1 General 6-1 6.2 Pilot Burner Malfunction 6-1 6.3 Main Burner Malfunctions 6-2 6.4 Wiring Diagrams 6-3 6.5 Recommended Spare Parts 6-3[...]

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DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1-1 1.1 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who instal led this equipm ent. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers may orde[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1-2 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations en closed in double-bordered boxes similar to the ones below. CAUTION boxes contain information about actions or conditions tha[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1-3 1.5.1 Definitions (cont.) B. Qualified Installation Personnel 1. Qualified installation personnel are individuals, or firms, cor porations, or companies, which, either in person or through a representative are engaged in and are responsible for the installation of gas-fired applia nces.[...]

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DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is upri ght. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton. Do not discard or misplace these, as they will be needed. B[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General (cont.) Dean Super Marathon Series gas fryers are ener gy efficient, gas-fired units, design certified by (Approvals Pending), and manufactured to their basic performance a nd application specifications. All units are shipped completely assem bled with acce ssories [...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. DANGER Do not connect this appliance to the gas supply before[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) C. Installation Standards 1. INSTALLATION STANDARDS : Fryer installation must confor m with local codes, or in the absence of local codes, to the ap propr iate national standards as listed below: a. U.S. installations must meet : b. Canadian inst al[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-5 2.7 Air Supply and Ventilation DANGER This appliance must be installed with su fficient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed. 2.7 Air Supply and Ventilation (c[...]

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DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer A. Initial In stallation : If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and pl ace it where it is to be installed. B. Relocating the Fryer : If relocating[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 4. Proceed to Step 3.3, Leveling the Fryer, after legs and rear rigid casters are installed to ensure the fryer is level before using. B. Leg and Rigid Caster Installation 1. Remove unit from pallet. 2. Carefully raise unit with forkl[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) B. If the floor is uneven or has a decided slope , place the fryer on a smooth, level platform. C. If the fryer is m oved, re-level the fryer fo llowing the instructions given in Steps 3.3, A-C. D. An installed fryer must be restrained to prev[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensure it meets the inte nt of these instructions. The on-site supervisor and/ or operator(s) should be informed that the appliance is installed with restraints. If restraints ar[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) The gas supply (service) line must be the same si ze or greater th an the fryer inlet line. Super Marathon and Super Runner Series gas fryers are e quipped with a 3/4" (22 mm) male ISO 7.1 inlet. The gas supply line must be sized to accommod[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) Rigid Connections Check any installer-supplied intake pipe(s) visu ally and clean metal particle s or other foreign matter from the threads before installing into a service line . If the intake pipes are not clear of all foreign matter, the orifi[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) WARNING Use a diluted soap solution to find poten tially dangerous gas leaks when making new connections. B. Regulators : Gas regulators can be adjusted in the field, but no adjustments should be made unless the regulator is out of adjustment, or[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) F. After hook up, bleed the gas line of air to ensure that the pilo t light will ignite quickly and evenly. WARNING Qualified personnel MUST perform any adaptation, modi fication, or gas conversion, if required. Failure to use qualified pe rsonne[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.6 Gas Inputs Nominal Heat Inputs (Qn), Gas Type, Orifice Size (a pplicable for fryer operat ion at altitudes of 2000 feet or less ), Part Number and Quantity are listed in the table below: MODEL NOMINAL HEAT INPUT- Qn (BTU) GAS TYPE ORIFICE SIZE (MM) ORIFICE PART NO. ORIF[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.7 Gas Conversion Procedures See gas valve illustration below and gas valve, burner and orifice location on page 3-11 when performing the following conversions. When converting from natural gas to propane (or vice-versa), the following procedures apply: ♦ Burner orifice[...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.7 Gas Conversion: Procedures (cont.) Vessel Assembly Gas Valve Mani fold Sup port Brack et Gas Burner See Detail A Pressure Test Spigot Orific e Temper atur e Control Gas Manifold Assembly 1/2—3 /4 Re ducer Bushing Burner Gas Manif old Burner/Orifice Location Detail A [...]

DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.9 Electrical Connections Fryers without built-in f iltration do not require el ectrical connection. Fryer systems with built-in filtration when installed must be electrically g r ounded in accordance with local codes, or in the absence of local codes, with th e appropria[...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. Cleani[...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Proce dures, Standing Pilot Only Initial Pilot Lighting : All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet loca[...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-3 4.2 Boil-Out Procedure DANGER Never leave the fryer unattended during the boil- out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a fe w minutes before resuming the process. To lessen the ch ance of boil over, turn [...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-4 4.2.1 Thermostat-Equipped Fryers (cont.) WARNING Water or boil-out solution MUST not be allowed to drain into the filt er pan or filter system. Irreversible damage will result if water is allow e d into the system. H. After boil out is complete, turn the therm ostat dial to &[...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-5 4.3.1 Filling Fryer with Cooking Oi l/Shortening—Operating Thermostat (c ont.) B. When using a solid shortening, first melt it in a suitable container, or cut it in to small pieces and pack it below the heat tubes, between th e tubes and on top of th e tu bes, leaving no ai[...]

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DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 General DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it will cause spatteri ng of the o il/shortening, which c[...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program. Dean recommends that the fryer be inspected at le ast annually by a Factory Authorized Service Technician [...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 6: TROUBLESHOOTING 6-1 6.1 General DANGER Hot cooking oil/shortening will cause sever e burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot c ooking oil/shortening from one container to another. The problems and possible solu tions covered are t[...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 6: TROUBLESHOOTING 6-2 6.3 Main Burner Malfunctions A. Main burner will not come "ON"; gas not detected at main burner. 1. Check that the gas valve is open. 2. Check that the pilot is ig nited and is operating properly. 3. Check the high limit switch for continuity. 4. The combination gas [...]

DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 6: TROUBLESHOOTING 6-3 6.4 Wiring Diagrams Ho neyw ell M i llivo lt G as V alv e Wiring Thermostat Operat ing Bla ck Red Red Yellow ( Braided) Orange (Braided) THERMO PIL E Blac k Red Red Bla ck Bla ck Red Red TP TH TP TH Rober tshaw Vent Val ve Combinati on Gas PIL OT KNOB Saf ety Va lve Ro ber tsh[...]

Dean, 8700 Line Avenue, PO Box 5100 0, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-327 -3343 FAX (Tech Support) 1-318-219-7135 MAY 2007 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5895[...]