GE F-801 manual

GE OSMONICS F-801 INTERNAL REVERSE OSMOSIS UNIT Operation and Maintenance Manual Revision E This Revision Supersedes P/n 12552 Rev. D[...]

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12552e A A 27 February 2004 F-801 INTERNAL REVERSE OSMOSIS UNIT Installation, Operation and Maintenance Manual TABLE OF CONTENTS Page CHAPTER ONE: GENERAL INFORMATION 1-1 Section 1.1 The Manual 1-3 1.2 Safety Summary 1-3 1.3 Applications 1-4 1.4 Contraindications 1-4 1.5 Environmental Considerations 1-5 1.6 Theory of Operation 1-6 1.7 Fluid Compone[...]

12552e B B 27 February 2004 CHAPTER FOUR: ROUTINE MAINTENANCE 4-1 Section 4.1 4.1.1 Routine Maintenance of F-801 Internal RO System Daily / Per Treatm ent Maintenance 4-3 4-3 4.1.2 Weekly Maintenance 4-5 4.1.3 Monthly Maintenance 4-5 4.1.4 Quarterly Maintenance 4-6 4.1.5 Annual Maintenance 4-6 4.2 4.2.1 Specific Maintenance Proce dures and Instruct[...]

12552e C C 27 February 2004 CHAPTER FIVE: TROUBLESHOOTING 5-1 Table of Content 5-3 Section 5.1 RO Fails to Run 5-5 5.2 RO Runs Intermittently 5-5 5.3 Motor Runs Hot 5-6 5.4 Low Pump Pressure 5-6 5.5 Pressure Gauge Vibrates Erratically 5-7 5.6 Excess Product Pressure (too high) 5-7 5.7 Product Flow Too Low 5-7 5.8 Product Flow Too High 5-8 5.9 Membr[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 1 General Information F-801 Internal RO System CHAPTER ONE: GENERAL INFORMATION[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 3 General Information 1.1 The Manual This manual has been prep ared to provide the operator with information and instructions regarding the in stallation, use, maintenance and troubleshooting of the GE Osmonics F-801 Internal Reverse Osmosis System. CAUTION: When used as a medical dev[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 4 General Information USE PROPER WATER AND DRAIN CONNECTIONS: Use proper water and dr ain connections to prevent cont amination of the RO and danger to the patient. To ease conf usion, the Quick Disconnect (Q D) fittings have been color- coded. Both the male and female fittings are co[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 5 General Information 1.5 Environmental Considerations Prior to the installation of the F-801 RO Sy stem, it will be necessary to provide utilities and create an environment su itable for the trouble free operation of the RO system and its accessories. POWER: The F-801 operates on 115[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 6 General Information WATER PURITY: Plumbing materials can significantly contribut e to the contamination of the water. Metallic pipes (with the exception of 316 st ainless steel) must be eliminated once the purification process has begun. Sc hedule 40 or 80 PVC pi pes, polypropylene,[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 7 General Information 1.7 Fluid Components Pre-filter: From the feed water, the fluid path flows through the softener (optional) on through the carbon tank and then into the pre-filter , located in a blue housing mounted on the side of the hemodialysis unit. It is a cartridge type fil[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 8 General Information Feed Port: The Feed Port is a green colored quick -disconnection port fo r the introduction of feed water to the RO. The port has a ch eck valve that closes when there is no hose connected to the fitting. Product Port: The Product Port is a white colored qui ck-d[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 9 General Information 1.8 Monitors and Controls RO Power Switch: The RO Power Switch is mounted on the b ack of the remote monitor module. The switch is used to turn the F-801 RO unit on and off. Inlet Water Sensor: Monitors the quality of the inlet water. Inlet quality is comp ared t[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 10 General Information Dialyze/Flush Valve: The Dialyze/Flush Valve is a 1/4-turn ball valve. When in th e dialyze mode, the valve is in the closed positi on. When the valve is turned at any point towards flush, the valve is open. Th e closer to the flush point, the more the valve is [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 11 General Information 1.9 Optional Equipment GE Osmonics offers a number of optional items to adapt the equipm ent to meet specific needs. Options are available to improve the quality of the feedwater to the RO. Frequently requested options are briefly desc ribed in the following par[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 12 General Information 1.10 Specifications: 1.10.1 Input Water Requirements M i n i m u m Maximum Input flow Rate 2.0 GPM N/A Temperature (water) 10°C (50°F) 32°C (90°F) NOTE : Operating at lower temperatures may make it impossible for the F-801 RO to produce adequate permeate for[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 13 General Information 1.10.4 Membrane Performance Characteristics Salt rejection (TF Membranes): 95% mini mum at initial testing at factory. Test Solution: Inlet water 1000 PPM NaCl Conductivity: 2000 micro mhos-cm Operating Pressure: 200 PSI Product Back pressure: 0 PSI 1.10.5 Envir[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 14 General Information 1.13 Service Assistance If service assistance is required, please take the following steps: Consult the “Troubleshooting” section of this manual (Chapter Five). If the problem cannot be identified and corr ected by any of the procedur es found in that sectio[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 15 General Information 1.14 Return Goods Authorization (RGA) Procedure If you wish to return goods for, warranty evaluation and/or credit please have your original sales order, invoice and device serial number available when you call GE Osmonics. Call GE Osmonics at (800)-633-3080 and[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 16 General Information 1.15 Symbols and Abbreviations “RENALIN®” Refers to Peracetic Acid and Pe roxide-based Compounds, such as Renalin®, Minncare™, Peracidin™ (20% peroxide, 4% Peracetic Acid) ASTM American Society for Testing and Materials AAMI Association for the Advance[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 17 General Information ml. Milliliters MNPT Male National Pipe Thread MSDS Material Safety Data Sheet Megohm/cm Million Ohms/Centimeter mw Molecular Weight NaCl Sodium Chloride N/A Not Applicable NPT National Pipe Thread NSF National Sanitation Foundation PA Polyamide P/N P a r t N u [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 1 - 18 General Information NOTES:[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 2 - 1 Installation Guidelines and Instructions F-801 Internal RO System CHAPTER 2: INSTALLATION GUIDELINES AND INITIAL SYSTEM START-UP[...]

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F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 2 - 3 Installation Guidelines and Instructions 2.1 Installation Considerations 1. The RO unit requires 115 VAC power fo r operation and cons umes 10 amps of current. 2. The RO unit requires nominally 1.6 GP M water at 30 PSI. Warmer feed water (up to 25°) will produce more permeate, and wi[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 2 - 4 Installation Guidelines and Instructions NOTE: There will be little or no flow through the product line at this time. 5. Make sure that the RO power switch is in the OFF position. Plug the power cord into a 115 VAC grounded outlet. Do not use an extension cord or an adapter. 6. Ensure[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 2 - 5 Installation Guidelines and Instructions 12. Perform the following checks:  Pump pressure gauge: between 140 – 160 PSI  Pre-filter pressure differential: Bo th above 30 PSI, no greater difference than 8 PSI above clean filter readings.  Product pressure: between 35-40 PSI. [...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 2 - 6 Installation Guidelines and Instructions 4. Close the product valve on the F-801, and disconnect the product line from the inlet water line of the dialysis machine. Tape a sterile gauze around the opening of the inlet water line to the dialysis machine. 5. Hold the product line over t[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 2 - 7 Installation Guidelines and Instructions NOTES:[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 3 - 1 1 System Operation F-801 Internal RO System CHAPTER 3: SYSTEM OPERATION[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 3 - 3 3 System Operation 3.1 Daily Start-up WARNING: Verification of the absence of all sa nitizers, cleaners, disinfectants and chlorine/chloramines must be performed before RO product water is used for any patient related uses. WARNING: Use of exhausted carbon in the presence of chlorin[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 3 - 4 4 System Operation WARNING: Only the cold water supply s hould be used. If blending of hot and cold water is to occur, an appropriate temp erature blend valve must be used, and the temperature of the incoming water supply must be continuously monitored, and not be allowed to rise ab[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 3 - 5 5 System Operation NOTE: If the product pressure or product flow is insufficient, a low dialysate flow alarm will occur on the dialysis machine. Sm all adjustments to the product pressure may be made with the pressure adjust knob located inside the RO module on the feed water line. [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 3 - 6 6 System Operation 3.2 Bicarbonate Container Filling RO water may be dispensed from the product line of the F-801 Intern al RO system for use in filling bicarbonate jugs, drawing water samples, etc. 1. With the dialysis machine OFF a nd the F-801 ON and all tests and checks performe[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 3 - 7 7 System Operation NOTES:[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 1 Routine Maintenance F-801 Internal RO System CHAPTER FOUR: ROUTINE MAINTENANCE[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 3 Routine Maintenance 4.1 Routine Maintenance of F-801 Internal RO System GE Osmonics RO systems have been designe d to operate with a minimum of operator attention. Like all mechanical systems they will operate longer and with less trouble when operator maintenance is performed regula[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 4 Routine Maintenance 4. Observe and record the pre-filter inlet and outlet pressure gauges on the operation log. The difference in the pr essure values will help measure the condition of the filter cartridge. When the pressure differential (delta P) increases 8 PSI above the clean, in[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 5 Routine Maintenance 4.1.2 Weekly Maintenance 1. Observe, or measure, and record the waste and product flow rates on the operation log. Allow the water temperature to stabilize before attempting to record the results. This w ill help prevent errors due to fluctuating temperature. a. W[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 6 Routine Maintenance 4.1.4 Quarterly Maintenance 1. Clean the RO Membranes. Refer to the RO membrane cleaning procedure in this chapter. 2. Disinfect the RO machine. The RO s hould be disinfected af ter cleaning. Refer to the membrane disinfection procedure in this chapter. 3. Verify [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 7 Routine Maintenance 4.2 Specific Maintenance Pro cedures and Instructions 4.2.1 Motor Lubricant Procedure NOTE : Only perform this procedur e on motors that have plugs on each end of the motor and have instructions on the motor identif ication plate indicating the requirement. NOTE :[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 8 Routine Maintenance 6. If the leak is still present, de-pressu rize system again and tighten the fitting another quarter-turn. Check again for leaks. (Over tightening can crack the female fitting). 7. If the leak continues, it may be nece ssary to replace the ma le threaded fitting a[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 9 Routine Maintenance 1. Prior to performing this maintenance on any tube fitting, rel ease any pressure on the tubing system (i.e., turn off the pump, open a drain port, etc.). 2. Remove the red locking clip (if applicable). 3. Push the dark gray collar in toward s the body of fitting[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 10 Routine Maintenance 4. Carefully remove the housing (bottom pa rt) from its head. Empty the water and used pre-filter cartridge. 5. Inspect the central core of the used pre-filter for dirt or rust. If discoloration is present in the cartridge interior, the filter has been in service[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 11 Routine Maintenance 4.3 F-801 Cleaning Indications Foulants such as minerals, silt and organic substances ma y collect on the RO membrane surface and cause the RO membrane to foul and diminish in its function. Many of these foulants are prevented by prope r selection of pretreatment[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 12 Routine Maintenance 4.3.1 Pre-Cleaning Preparation There are two types of cleaner s available, a low pH cleaner (Calcium/Iron removal) and a high pH cleaner (Silt/Organics removal). GE Osmonics provides these cleaners in liquid form. The low pH cl eaner attacks mineral scale deposit[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 13 Routine Maintenance 4. Turn the RO on for five minutes and establish a pre-cleaning % rejection, TDS and pH record on the cleaning disinfect log sheet. 5. Prepare the cleaning solution by adding the amount of cleaner as specified on the labeling to two gallons of pr etreated or RO p[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 14 Routine Maintenance CAUTION: Check that there is waste flow within 10 seconds. If not, turn off the RO and verify that the disinfect-line is connected properly. CAUTION: Do not allow air or foam to be drawn into the RO system, as this will damage the pump. NOTE: The % rejection will[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 15 Routine Maintenance 6. Ensure that the water supply to the RO un it is on. If it is partially closed, rotate the dialyze/flush valve to the full flush position. 7. Turn ON the F-801 RO unit and operate in the flush mode for 5-10 minutes. This will aid in rinsing the system quickly. [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 16 Routine Maintenance 4.3.2 BIOSAN Pre-Cleaning Preparation BIOSAN is a liquid cleaner/des caler agent intended for use in removing mineral scale and organic biofilm and is a short-term storage solution for RO water systems. WARNING: The solution is a mild irritant to eyes and skin. I[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 17 Routine Maintenance 6. Prepare the cleaning solution by adding the amount of cleaner as specified on the labeling to two gallons of pr etreated or RO product water. CAUTION: Water to be used must be chlorine fr ee or damage to th e RO membranes may result. 7. Turn the RO power switc[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 18 Routine Maintenance 3. Turn the Dialyze/Flush valve to th e Flush position and operate RO for an additional 5-10 minutes. The Flush mode w ill allow the flow of cleaner only to the reject side of the RO membrane to flush particles away. Very little or no product water will be made. [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 19 Routine Maintenance 5. Open the product valve. 6. Ensure that the water supply to the RO un it is on. If it is partially closed, rotate the dialyze/flush valve to the full flush position. 7. Turn ON the F-801 RO unit and operate in the flush mode for 5-10 minutes. This will aid in r[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 20 Routine Maintenance 4.4 F-801 Disinfection Indications DETERMINATION OF MICROBIAL CULTURING AND DISINFECTION FREQUENCY IS THE RESPONSIBILITY OF THE OPERATING FACILITY. The following is recommended fo r critical applications wher e bacteria and endotoxins are a major concern, such as[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 21 Routine Maintenance Materials Required: • 200 ml. Formaldehyde, 37% • 1 gallon pre treated or RO water • Disinfect container with volum e of 2 ½ gallon or more • formaldehyde test kit • product rinse line (extension hose) • “DO NOT USE” warning labels or si gns (not[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 22 Routine Maintenance CAUTION: Formaldehyde or Formalin is usually provided in a clinical setting in a 37% solution. Check the labeling on the packagi ng to make certain this is the case. If the solution is other than 37%, the dilution will require adjustment. The end solution should [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 23 Routine Maintenance 4.4.1.3 Formaldehyde Post-D isinfection Rinse Procedure 1. After the dwell time, remove the wast e hose and clear accessory flush line from the disinfect solution and place it in the drain with the appropriate air gap. Connect the feed line to the pre-filter outl[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 24 Routine Maintenance 4.4.2 Peracetic Acid/Peroxide-Based Compounds (Renalin®) Disinfection Procedure Renalin®, Minncare™, Peracidin™ and others are trade na mes for compounds based on Peracetic Acid and Hydroge n Peroxide compounds, and are common in dialysis facilities. The pr[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 25 Routine Maintenance 4.4.2.1 Renalin® Pre-Disinfection Preparation CAUTION: When ‘RENALIN®’ is to be used as a di sinfectant, several pr eparatory steps are required by GE Osmonics as well as the membrane manufacturer. Failure to comply with these instructi ons, which incorpora[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 26 Routine Maintenance 6. Connect the feed line (gr een QD) from the pre-filter outlet to the green fitting on the disinfect tank. 7. Connect the drain line (red QD) extens ion and connect the fe male portion to the red fitting on the disinfect tank. CAUTION: By connecting all the line[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 27 Routine Maintenance 3. Turn off the RO; do not operate the RO dry. CAUTION: Do not allow air to be drawn up into th e RO unit as this will damage the pump. 4. Disconnect the drain line from the tank and re-attach the drain line extension. SECURE the drain line extension in th e drai[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 28 Routine Maintenance 4.4.2.3 Renalin® Post-Disinfection Rinse Procedure 1. After the dwell time, ensure that the dr ain line is in the drain with appropriate air gap, the feed line is connected to the pre-filter outlet, and that the clear accessory flush line is connected to th e pr[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 29 Routine Maintenance 4.5 Product Water Culture FREQUENCY : Once a month or more often, depending upon culture results, and unit protocol. We recommend befo re and after disinfection. Materials Required: • Bucket or similar container • Sterile specimen container, such as M illipor[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 30 Routine Maintenance 4.5.1 Product Water Culture Procedure This procedure assumes the RO is connected to power and water, and is in operating condition. 1. Close the product valve and connect the extension hose to the product line. . Place the other end in a drain and open the produc[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 31 Routine Maintenance 4.6 System Storage This storage procedure has been established to store F-801 RO machines. It is not recommended that a unit be dormant longer than 24 hours without disinfectant. ROs that have been left unused for more than 24 hours risk the possibility of coloni[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 32 Routine Maintenance 4.6.2 BIOSAN Storage Procedure WARNING: It is recommended that gloves (latex/vi nyl) and eye protection be worn when handling BIOSAN. 1. Follow the BIOSAN proce dure in this chapter. 2. Do not rinse the RO out after BIO SAN has been circulated in the RO. 3. Disco[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 4- 33 Routine Maintenance NOTES:[...]

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F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 1 Troubleshooting F-801 Internal RO System CHAPTER FIVE: TROUBLESHOOTING[...]

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F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 3 Troubleshooting Table of Contents SECTION TITLE PAGE 5.1 RO Fails to Run 5-5 5.2 RO Runs Intermittently 5-5 5.3 Motor Runs Hot 5-6 5.4 Low Pump Pressure 5-6 5.5 Pressure Gauge Vibrates Erratically 5-7 5.6 Excess Product Pressure (too high) 5-7 5.7 Product Flow Too Low 5-7 5.8 Product F[...]

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F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 5 Troubleshooting 5.1 RO Fails to Run 1. Power off. a. Check position of power switch. b. Check power cord (plugged in). c. Check outlet and circuit breaker/fu se panel for power with voltmeter. d. Check fuses in RO monitor panel. 2. Improper line voltage. a. Verify that line and equi pm[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 6 Troubleshooting 4. Pump inoperative a. Inspect pump and motor coupling for wear. b. Clean any debris or li quid from connection area. 5.3 Motor Runs Hot NOTE: Under normal conditions, the temperatur e of the motor may operate up to 40  C (104  F) above ambient (room) temperature.[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 7 Troubleshooting E. Flush valve is partly open a. Open and close valve and then measure and compare to original specifications. F. Pre-filter is plugged a. Replace pre-filter. 5.5 Pressure Gauge Vibrates Erratically 1. Air in gauge tubing. a. Loosen tube fitting at gauge to bleed air. 2[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 8 Troubleshooting 4. Center tube of ROMA collapsed from operating at high temperatures. a. Correct temperature problem. b. Replace membrane. 5. Check softener pretrea tment for brackish (high salt) water. a. Check inlet water for high conductivity. b. Check water softener for proper func[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 9 Troubleshooting 5.9 Membrane Product Pressure Too Low 1. Product flow rate below specifica tions for temperatu re and pressure. a. Clean or replace membrane. 2. Flow demand exceeds flow capacity of membrane. a. Correct condition demanding excessive flows. b. Increase temperature of fee[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 10 Troubleshooting 6. Erroneous meter readout. a. Verify water quality with independe nt meter and check conductivity probe connection. b. Check all quick-disconnect connections. c. Replace inlet water sensor probe. d. Replace product water sensor probe (percent rejection). e. Replace mo[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 11 Troubleshooting 4. Waste pressure too low. a. Adjust pump settings. 5. Product flow too high. a. See 5.8 6. Membrane scaled or fouled. a. Verify condition of pr etreatment equipment. b. See membrane cleaning pr ocedure in this manual. 7. Erroneous meter readout. a. Verify water qualit[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 12 Troubleshooting 5.15 RO Pump Leaks 1. Tubing connection leaking. a. Tighten or reconnect tubing fitting. 2. Mechanical seal failure (leaks out vent hole). a. Replace pump.[...]

F-801 Internal RO System by GE Osmonics 12552e - 27 Feb 04 5- 13 Troubleshooting NOTES:[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 1 Drawings F-801 Internal RO System CHAPTER SIX: DRAWINGS[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 3 Drawings PANEL REMOTE MONITOR MODULE F-801 RO and Cart Assembly (Component Layout)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 4 Drawings SHORT BACK CARBON T ANKS CARBON TANK SOFTENER PREFILTE R PREFILTE R CARBON TANK PREFILTE R * A three tank option is availa ble, please consult factory. F-801 RO (Typical Pretreatment Configurations)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 5 Drawings Assembly Instructions 1. Remove plugs from the tank head. 2. Install the input elbow, output nipple, and the sample valve in locations shown. Use Teflon tape and thread in approximately 3-5 turns. TANK HEAD OUTPUT NIPPLE 40291 40268A INPUT ELBOW 40268 SAMPLE VALVE 40480 INP[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 6 Drawings 40564 ADAPTER FEED WATER FITTING 40569 40571 PRODUCT WATER FITTING 40570 ELBOW DUAL PORT 12104 12093 2.5" X 40" ROMA 40599A 12103 SINGLE PORT 40572 F-801 RO (ROMA Part Description)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 7 Drawings *60240 *40095 *40605 *60370 *40095 40704 OUT IN 40738 60158 F-801 RO (Pre-filter Assembly)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 8 Drawings MANIFOLD ASSEMBLY MOTOR 30014 PUMP ASSEMBLY 12168−1 INPUT ASSEMBLY 12285−1 14731 F-801 RO (Plumbing Module, Main Components)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 9 Drawings 50012 12922 30014 50003 12168−1 12285−1 40569 1234489 40676 12131 DETAIL ’A’ DETAIL ’B’ (SEE DETAIL ’A’) SEE DETAIL ’B’ 40568 60360 F-801 RO (Plumbing Module, Component Details)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 10 Drawings 40947 40948 PART OF ITEM 40948 40561 40947 PART OF ITE M 40564 40576 (2X) F-801 RO (Plumbing Module, Component Details)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 11 Drawings 50112 12130 41614 40569 14731 12922 40677 40742 40564 40561 60041 60002 F-801 RO (Plumbing Module, Component Details)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 12 Drawings F-801 RO (Plumbing Module, Tubing)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 13 Drawings A (5") A (10") D (10") C (15 1/2") A (10") D (3 3/4") D (45") B (12 1/4") D (2") B (3 1/2") B (5 3/4") A (12") C (5 3/4") B (8") See Detail ’B’ on next sheet See Detail ’A’ on next sheet LEGEND I[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 14 Drawings 12288 40564 40143 40254 40602 40077 41036 40671 DETAIL ’A’ DETAIL ’B’ F-801 RO (Plumbing Module, Component Details)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 15 Drawings 60051 DETAIL ’A’ 40218 PLUS SIDE 40571 40564 12131 40602 SEE DETAIL ’A’ 40584 40569 40570 12131 12201 20178 60307 40332 12110 Note: The ‘plus side’ of the check valve (p/n 40584) should face towards the small manifold (p/n 12201). F-801 RO (Manifold Assembly)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 16 Drawings 12213 12329 30026 20177 12359 12324 12310 12312 12315 F-801 RO (Monitor Module, Front Section)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 17 Drawings FUSE INSIDE (20012) 12311 20203 60002 30010 12776 60041 F-801 RO (Monitor Module, Back Section)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 18 Drawings WHITE FEMALE Q.D. (40762) FLUSH HOSE (12393) WHITE FE MALE Q.D . (40693) WHITE MALE Q.D. (40717) HOSE ADAPTER (40581) VALVE (40316 ) PRODUCT PRODUCT−TO−USE HO SE 2 PIECE (12205) SCREWS SUPPORT RED MALE Q.D. WASTE−TO−DRAIN HO SE 2 PIECE (12207) RED FEMALE Q.D. (1273[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 19 Drawings F−801 PRODUCT−TO −USE HOSE. DISCONNECT QUICK−CONNECT FITTING FROM REST OF HOSE, AND CONNECT TO DISINFECT TANK. CONNECT TO DISINFECT TANK SUCTION FROM PREFI LTER OUTL ET PORT AND F−801 WATER SUPPLY HOSE. REMOVE PORT FITTING. AND CONNECT TO DISINFECT FITTING FR OM [...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 20 Drawings SUPPLY POWER PUMP MOTOR POWER SWITCH FROM POWER CORD 110/120 VAC, 60HZ INPUT POWER WHITE BLACK GREEN 10 A FUSE SLOW−BLOW RO PUMP F-801 RO (High Voltage Electrical, 60Hz)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 21 Drawings YELLOW GREEN RED GREEN RED RED RED GREEN BLUE F-801 RO (Low Voltage Electrical)[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 22 Drawings WASTE METERING OR IFICE SUPPLY WATER PRESSURE REGULATOR PRODUCT PRODUCT WATER QUALITY SE NSOR (TDS) TO USE EXCESS PRODUCT CHECK VALVE THERMISTOR FEEDWATER SENSOR CARBON TANK PREFILTER DRAIN GAUGE PUMP PRES SURE PRODUCT PRESSURE GAUGE RO PUMP VALVE FLUSH WASTE RO MEMBRANE H[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 23 Drawings 6. TURN ON WATER AND POWER AND THEN CHECK PRESSURE READING. R EPEAT AS NECESSARY. 4. USE SCREWDRIVER AND TURN SCR EW AS SHOWN. CLOCKW ISE TO INCR EASE PRESSURE, COUNTER CLOCKWISE TO DECREASE PRESSURE. EACH 90 ° ROTATION WILL CHAN GE PRESSURE ABOUT 25 PSI. WASHER PUMP ACOR[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 24 Drawings “Push-In” Fitting Instructions[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 6 - 25 Drawings NOTES:[...]

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F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 1 Spare Parts List F-801 Internal RO System CHAPTER SEVEN: SPARE PARTS LIST[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 2 Spare Parts List This page intentionally left blank.[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 3 Spare Parts List F-801 Internal RO System SPARE PARTS LIST NOTE: Part Numbers are subject to change and should be verified when ordering spare parts. CATALOG NUMBER DESCRIPTION PARTS 12093 Housing for ROMA 12103 End cap, Waste 12104 End cap, Input / Product 12106 Retaining Pin 12128[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 4 Spare Parts List CATALOG NUMBER DESCRIPTION PARTS (cont.) 12922 10-32 Painted Screw 14398 Pre-treat strap, A-style 14399 Pre-treat strap, B-style 14665 Manual, F-801 Internal RO System 14731 Manifold assembly, Main 20012 Fuse, 10 Amp, Slo Blow 20177 Lens cover, for LED 20178 Thermis[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 5 Spare Parts List CATALOG NUMBER DESCRIPTION PARTS (cont.) 60041 Clamp, strain, 7/8” 60278 Grommet, 7/8x5/8x16GA 60307 Terminal, QD, 18-22GA, 1/4" tab female 60360 Motor mount 60369 Cotter Pin, for retaining pin 1234489 Regulator, Product Pressure Adjustment FITTINGS 12612 Qui[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 6 Spare Parts List CLEANERS 14962 Membrane Cleaner, BIOSAN, 1 gal., liquid 1228653 Cleaner, LIQUICLEAN 103™,1gal., Low pH, liquid 1228791 Cleaner, LIQUICLEAN 511™,1gal., High pH, liquid TESTS 11656 Total Chlorine Test Kit 14604 Silt Density Index (SDI) Test Kit 50033 Hardness Test[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 7 Spare Parts List NOTES:[...]

F-801 Internal RO System by GE Osmonics 12552e – 27 Feb 04 7 - 8 Spare Parts List This page intentionally left blank.[...]

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Call (253) 395-2200 for additional information, (800) 633-3080 in the U.S., or visit www.osmonics.com Corporate Headquarters Kent Operations 5951 Clearwater Drive 7848 South 202 nd ST Minnetonka, MN Kent, WA 55343-8995 98032-1345 U S A U S A (952) 933 2277 Phone (253) 395-2200 Phone (952) 933-0141 Fax (253) 395-2363 Fax[...]