GE FVR-C9S-2UX Drive Series manual

1 FVR-C9S-2UX Instruction Manual FVR-C9S-2UX Drive Series Three-phase 230 V AC Input T ype[...]

2 FVR-C9S-2UX CAUTION • Make sure that you r ead this instruction manual thoroughly before installing, wiring, operating and inspecting this drive. • Please make sure that this instruction manual accompanies the drive to the end user . • Keep this instruction manual so that it will always be available for the duration of the drive’ s operat[...]

3 FVR-C9S-2UX Thank you for pur chasing the Fuji “FVR-C9S” drive, marketed by GE Fuji Drives USA, Inc. This instruction manual is included with the drive and equipment and is pr ovided for the convenience of the end user . Please be sure it accompanies the drive. CONTENTS 0. Safety Precautions .................................... 4 1. Inspectio[...]

4 FVR-C9S-2UX 0. Safety Precautions Before carrying out installation, wiring, mainte- nance or inspection of the drive, read this in- struction manual thoroughly to gain a full under - standing of the correct operation pr ocedures. Make sure that you have r ead all product details, safety information, warnings and cautions before use. The following[...]

5 FVR-C9S-2UX CAUTION: Do not touch the cooling fins, as they become hot during drive operation. Because it is relatively easy to set the drive to high speed operation, be sure to check the capacity of the motor and the equipment being operated before changing the drive function setting. The drive braking function cannot be substituted for mechanic[...]

6 FVR-C9S-2UX UL/CSA W ARNING / A VERTISSEMENT Hazard of electrical shock. Disconnect incoming power before working on this contr ol. Risque de choc electrique. Couper l’alimentation avant le depannage de sette commande. More than one live cir cuit. See diagram. Cet equipment renferme plusieurs cir cuits sous tension. V oir le schema CAUTION A TT[...]

7 FVR-C9S-2UX 1. T ype 2. Phase: 3PH - thr ee-phase 3. V oltage range: 200V - 230V - AC200V Series 4. Frequency: 50/60Hz 5. Rated output capacity 6. Rated output curr ent 7. Output frequency range: 1- 120 Hz 8. Serial No. 2. Part Names 1. Drive Cover 2. Keypad Panel 3. Frequency Setting VR 4. Mounting Scr ew Holes 5. Drive Cover Scr ew 3. W arning [...]

8 FVR-C9S-2UX Type (FVR _ _ _ C9S-2UX) F12 F25 F50 001 002 003 005 Applicable motor output 1 [Hp] 1/8 1/4 1/2 1 2 3 5 Rated capacity 2 [kVA] 0.28 0.56 1.0 1.6 2.8 4.0 6.6 Voltage [V] Three-phase 200-230V 50/60 Hz (Output voltage is proportional to input voltage) Output Rating Rated current [A] 0.7 1.4 2.5 4.0 7.0 10.0 16.5 Overload current rating 1[...]

9 FVR-C9S-2UX Type (FVR _ _ _ C9S-2UX) F12 F25 F50 001 002 003 005 Applicable motor output 1 [Hp] 1/8 1/4 1/2 1 2 3 5 Frequency setting Key operation: Setting with UP/DOWN keys Potentiometer: Terminal for 1-5K ohm VR is provided Analog signal: 0-5 VDC 0-10 VDC (input resistance = 22k ohm) Display Run mode Output frequency is displayed. (3 digit LED[...]

10 FVR-C9S-2UX 5. External Dimensions 3.15 (80) 2.64 (67) 2 - 0.20 X 0.24 (2 - 5 X 6.2) 0.26 (6.5) .06 (1.5) 0.26 (6.5) 4.72 (120) 1.97 (50) 2.76 (70) DWG 1: FVRF12C9S-2UX to FVROO1C9S-2UX 0.20 (5) 0.39 (10) 4.33 (110) 3.94 (100) 0.20 (5) 0.39 (10) 2.36 (60) 0.39 (10) 0.39 (10) 0.06 (1.5) 0.43 (11) TERMINAL M3.5 D1 0.24 (6.2) 0.24 (6.2) D D2 0.06 ([...]

11 FVR-C9S-2UX 3.86 (98) 2 - dia. 0.20 (2 - dia. 5) 0.24 (6.2) 0.18 (4.5) 0.24 (6.2) DWG 2: FVR002C9S to FVR003C9S-2UX 0.24 (6) 0.45 (11.5) TERMINAL M3.5 D1 0.24 (6.2) 0.24 (6.2) D D2 0.24 (6.2) 4.65 (118) 4.21 (107) 4.33 (110) 5.12 (130) 0.20 (5) 1.97 (50) 3.15 (80) 0.24 (6.2) 0.45 (11.5) 0.45 (11.5) 0.43 (11) 3.43 (87) 0.45 (11.5) Rated Current E[...]

12 FVR-C9S-2UX 5.04 (128) 2 - dia. 0.20 (2 - dia. 5) 0.24 (6.2) 0.71 (18) 0.24 (6.2) FVR005C9S-2UX 0.24 (6.2) 0.45 (11.5) TERMINAL M4 3.37 (85.5) 0.24 (6.2) 0.24 (6.2) 5.45 (138.5) 2.87 (73) 0.24 (6.2) 5.61 (168) 5.18 (157) 5.51 (140) 7.09 (180) 0.20 (5) 2.01 (51) 5.08 (129) 0.24 (6.2) 0.45 (11.5) 0.45 (11.5) 0.43 (11) 4.61 (117) 0.45 (11.5) 3.78 ([...]

13 FVR-C9S-2UX 6. Installation Instructions Installation Conditions Install the drive in a location which meets the following requir ements: • The ambient temperature should be be- tween -10 ° C and +50 ° C. • The humidity should be between 20 and 90% RH. A void any location subject to dew condensation, fr eezing or where the drive could come[...]

14 FVR-C9S-2UX CN 1 8. 8. 8. Connect CN 2 CN 2 Guide Pin 1 2 Side view of inverter 4) Arrange the main cir cuit and the control circuit wiring as follows. 1. Motor coast-to-stop 2. Reset signal 3. Reverse-direction operation command 4. Forwar d-direction operation command 5. External alarm 6. Frequency setting VR 7. Combined alarm r elay output Not[...]

15 FVR-C9S-2UX 1) Keypad Panel Operation From the factory , the drive is set for fr equency control by means of the potentiometer contr ol knob on the keypad panel. The RUN/STOP function of the drive is contr olled by the RUN/ STOP keys on the keypad panel. M FA B 8 8 8 CN2 10V 1mA L1 L2 L3 U V W 13 12 11 FWD REV RST BX CM THR FM E (G) Power Supply[...]

16 FVR-C9S-2UX 2) External Signal Operation Ensure that the connection is as shown below when operating the drive by means of an exter - nal frequency setting potentiometer or contact signal. Power supply AC200~230V 50/60Hz 3 Phase Potentiometer for frequency setting FA B Thermal Relay Forward-direction operation command U V W FM THR (X1) CM RST BX[...]

17 FVR-C9S-2UX Applicable motor output [Hp] 1/8 1/4 1/2 1235 Drive type FVRF12 FVRF25 FVRF50 FVRF001 FVRF002 FVRF003 FVRF005 C9S-2UX C9S-2UX C9S-2UX C9S-2UX C9S-2UX C9S-2UX C9S-2UX Output rated capacity [kVA] 0.28 0.56 1.0 1.6 2.8 4.0 6.6 Applicable wire size Main circuit 14 12 (AWG) Contol circuit 24 MCCB 15 20 30 ELCB 15 20 30 Listed fuse* 6 10 2[...]

18 FVR-C9S-2UX Terminal Function Explanation Classi- fication Terminal Code Terminal Name Explanation of Function Main Circuit L1, L2, L3 Commercial power supply input terminals For connection of 3-Phase 200 to 230V commercial power supply U, V, W Drive Output Terminals For connection of a 3-Phase motor E (G) Drive Grounding Terminals Grounding ter[...]

19 FVR-C9S-2UX Terminal Function Explanation Classi- fication Terminal Code Terminal Name Explanation of Function Output for Motor FM Analog Monitor Outputs + 10VDC between FM and CM terminals. When frquency setting is equal to the maximum frequency setting, outputs + 10VDC at 150% current when monitoring output current. • Two DC voltmeters (inte[...]

20 FVR-C9S-2UX RUN STOP T ime Frequency Forward Reverse FWD-CM REV-CM ON ON Frequency 11. Operation Pre-Operation Inspection • Check for wiring errors. • Check that all loose wire stands, metal chips and unnecessary scr ews, etc. have been removed. • Check that no screws, terminals, etc. ar e loose. • Check that the wire ends of crimp termi[...]

21 FVR-C9S-2UX Selecting Operation Method With the FVR-C9S Series, the following methods can be selected to input the RUN/STOP signals and for fr equency setting. Fre q uenc y Settin g Function Code settin g 1 F 01= 0 2 02= 0 F 01= 1 3 F 01= 0 4 02= 1 F 01= 1 C92-07 * The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN key[...]

22 FVR-C9S-2UX 12. Keypad Panel Part Names and Functions Digital monitor: In program mode, the key- pad displays the various function codes and data values. During operation, it displays the output fre- quency , curr ent, voltage, etc. If a fault occurs, the causes of the problem will be dis- played as a code. PROGRAM key (RESET key): Normal mode o[...]

23 FVR-C9S-2UX 4) Function setting method Method Operation Procedure Display 1 PRG/RESET Press this key to switch to the program setting mode. 60 . 0 F0 0 2 UP/DOWN Press UP key or DOWN key to select function code F0 1 3 FUNC/DATA Press this key to display function code. 1 4 UP/DOWN Press UP key or DOWN key to change function code data. 1 5 FUNC/DA[...]

24 FVR-C9S-2UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F00 Data protection 0: Data change possible 1: Data change not possible —— 0 N o F01 Frequency Command 0: Keypad panel (UP/DOWN keys) 1: Analog input (VR, DC0 - 10V or DC4 - 20mA) —— 1 N o F02 Operation Command 0[...]

25 FVR-C9S-2UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F15 Motor Running Sound 0 - 5 (code) — — 5 Yes F16 Fault Memory The current and previous 3 fault events are displayed in order of occurrence —— — N o F17 Data Initialization 0: Inactive 1: Reset to the initial [...]

26 FVR-C9S-2UX F 0 0 Data Protection The set data can be locked so that it will not be changed by mistake. 0 Data change possible 1 Data change not possible To change data simultaneously press the STOP key and either the UP/DOWN key. F 0 1 Frequency Command Either of the following two frequency setting methods can be selected. 0 Keypad panel settin[...]

27 FVR-C9S-2UX F 0 7 Torque Boost Can be set from among 32 different levels in accordance with the type of load, the characteristics of the motor, etc. 0 1 2 Low 3 1 High 8 Set to match this when using a Fuji FV motor designed for use with a drive. F 0 8 Electronic Thermal Overload Relay Either of the following two can be selected. 0 Inactive 1 Act[...]

28 FVR-C9S-2UX Derating characteristics for the continuously allowable current 1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2 110 - 100 - 90 - 80 - 70 - 60 - 50 - 40 - 30 - 20 - 10 - 0 - 0 10 20 30 40 50 60 70 8 0 Drive frequency (Hz) Setting value Continuously allowable current 105% 30% 110 - 100 - 90 - 80 - 70 - 60 - [...]

29 FVR-C9S-2UX F 1 0 Restart After Momentary Power Failure It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure. 0 Inactive While stopped: Stopped condition is maintained even after power supply has been restored. While running: After power supply has been restored. LU is lit and an[...]

30 FVR-C9S-2UX F 1 4 Starting Frequency The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will also occur at the frequency set by this function. 1 1 Hz 6 6 Hz Set to 2 Hz when using a high speed motor. F 1 5 Motor Running Sound The sound of the motor operation can be changed by changing the carr[...]

31 FVR-C9S-2UX F 1 7 Data Initialization Reset the data for all of the functions to the value set at the factory. 0 Inactive 1 Resets to the value set at the factory. From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1. By pressing FUNC/DATA in this state, the data will be reset to the value set at the f[...]

32 FVR-C9S-2UX F 2 4 High Limiter F 2 5 Low Limiter The upper and lower and lower limits of the output frequency can be set. 0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100% 100 If the value set for low limiter is higher than that set for the high limiter, the high limiter will take priority and the low[...]

33 FVR-C9S-2UX F 2 9 Multistep Speed Setting 1 (Speed 1) F 3 0 Multistep Speed Setting 2 (Speed 2) F 3 1 Multistep Speed Setting 3 (Speed 3) Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside. (X1-CM X2-CM). Setting of speed of optional step is possible within a range of 0 to 120 Hz during dri[...]

34 FVR-C9S-2UX F 3 2 FM Terminal Output Level Calibration Adjust the level of the voltage output to terminal FM for the frequency meter. 0 Approximate DC 6.5V at full scale 99 Approximate DC 10.3V at full scale Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable. F 3 3 FM Terminal Function Se[...]

35 FVR-C9S-2UX Function Explanation Display Alarm Output Momentary Overcurrent Protection OC1 OC2 OC3 Yes Overvoltage Protection Detects overvoltage of DC intermediate circuit and stops drive. OU Yes Undervoltage Protection Detects undervoltage of DC intermediate circuit and stops drive. LU Yes* Protection against overheating of cooling element Det[...]

36 FVR-C9S-2UX 15. W arranty Parts and Service The purpose of the following section to provide specific instructions to the user of the FVR-C9S-7UX drive r egarding warranty administration and how to obtain assistance on both in-warranty and out-of-warranty equipment. If assistance is requir ed to determine war - ranty status call: T echnical Servi[...]

37 FVR-C9S-2UX In-Warranty Failure Checklist To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.: Serial No.: Start-Up Date: Failure Date: Status When Failure Occurred (check one): Power-Up Running Accel Decel Explanation [...]

38 FVR-C9S-2UX Notes:[...]

39 FVR-C9S-2UX Notes:[...]

40 FVR-C9S-2UX INR-Si47-0461 b-E Printed in Japan GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, V A 24153 1-800-543-6196 Internet Address: http://www .ge.com[...]