Genie TZ-50 manual

Operator’ s Manual with Maintenance Information Second Edition Seventh Printing Part No. 43645 Before Driving On The Road Before T owing · Boom hold-down latch is securely locked in place · · · · Fasten safety restraints · Properly adjust mir rors · Do not exceed 60 mph / 97 km/h. Obey all local and national towing speed laws · Check conn[...]

Genie TZ-50 P ar t No. 82900 Operator's Manual Second Edition • First Printing Copyright © 2004 by Genie Industries Second Edition: First Printing, June 2006 "Genie" is a registered trademark of Genie Industries in the USA and many other countries. These machines comply with ANSI/SIA 92.2-2001. Printed on recycled paper Printed in[...]

P ar t No . 114164 Genie TZ-50 1 Operator's Manual Second Edition • First Printing Safety Rules Danger F ailure to obey the instructions and saf ety r ules in this manual will result in death or ser ious injur y . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. [...]

2 Genie TZ-50 P ar t No . 114164 Operator's Manual Second Edition • First Printing SAFETY RULES Electrocution Hazar ds This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances from electrical power lines and apparatus in accordance with applicable[...]

P ar t No . 114164 Genie TZ-50 3 Operator's Manual Second Edition • First Printing Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds only when the machine is on a severe slope. When the tilt alarm sounds, immediately lower the boom and adjust the outriggers to level the machine. Do not alter or disable the limit swi[...]

4 Genie TZ-50 P ar t No . 114164 Operator's Manual Second Edition • First Printing Be aware of the boom position when rotating the turntable. Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment. Do not operate a boom in the path of any crane unless the controls of the crane have[...]

P ar t No . 114164 Genie TZ-50 5 Operator's Manual Second Edition • First Printing SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning m[...]

6 Genie TZ-50 P ar t No . 114164 Operator's Manual Second Edition • First Printing Optional Drive System Safety Tip-o ver Hazards Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs. Do not drive the machine on a slope that[...]

P ar t No . 114164 Genie TZ-50 7 Operator's Manual Second Edition • First Printing Battery Safety Burn Hazard s Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Explosion Hazards Keep sparks, [...]

8 Genie TZ-50 P ar t No . 114164 Operator's Manual Second Edition • First Printing Ground Control Panel 1 Outrigger raise/lower button and indicator light (individual outrigger) 2 Outrigger auto level button 3 Platform level button 4 Function enable button for: Platform down Primary boom down Primary boom retract Secondary boom down Jib boom[...]

P ar t No . 114164 Genie TZ-50 9 Operator's Manual Second Edition • First Printing Platform Control Panel 1 Function enable button for: Platform down Primary boom down Primary boom retract Secondary boom down Jib boom down Turntable rotate right Platform rotate right (if equipped) 2 Function enable button for: Platform up Primary boom up Pri[...]

10 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Drive Control Panel (Option) 1 Outrigger auto level button (ANSI models) 2 Function enable button for outrigger lower (ANSI models) 3 Function enable button for outrigger raise (ANSI models) 4 Red Emergency Stop button 5 Proportional control handle for drive a[...]

P ar t No . 114164 Genie TZ-50 11 Operator's Manual Second Edition • First Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-op[...]

12 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Pre-operation Inspection R Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. R Be sure that all decals are legible and in place. See Decals section. R Check for hyd[...]

P ar t No . 114164 Genie TZ-50 13 Operator's Manual Second Edition • First Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specification[...]

14 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Chec k the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indi[...]

P ar t No . 114164 Genie TZ-50 15 Operator's Manual Second Edition • First Printing MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually, semi- annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual [...]

16 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to[...]

P ar t No . 114164 Genie TZ-50 17 Operator's Manual Second Edition • First Printing 16 Check the lights on the individual outrigger buttons. Result: All four lights should be on. 17 Be sure the wheels on the tongue jack are not touching the ground. Note: If the wheels on the tongue jack are touching the ground, turn the jack handle until the[...]

18 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing FUNCTION TESTS Test Outrigger Interlock 23 Place the boom in the stowed position. 24 Push and hold the blue function enable button. Push and hold one outrigger button and raise the outrigger off the ground. 25 Push and hold the blue function enable button and [...]

P ar t No . 114164 Genie TZ-50 19 Operator's Manual Second Edition • First Printing FUNCTION TESTS T est Drive and Brake System (if equipped) ANSI, CSA and Australian models: Perform this test from the platform or the ground, using the drive control box located next to the platform. CE models: Perform this test from the ground, using the dri[...]

20 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing W orkplace Inspection W orkplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris · slopes that exceed the machine’s leveling capability · unstable or slippery surfaces · ove[...]

P ar t No . 114164 Genie TZ-50 21 Operator's Manual Second Edition • First Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests [...]

22 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing OPERATING INSTRUCTIONS Operation fr om Platform 1 Turn the key switch to platform control. 2 Pull out both ground and platform red Emergency Stop buttons to the on position. To Position Platform 1 Push and hold the appropriate function enable button. 2 Push an[...]

P ar t No . 114164 Genie TZ-50 23 Operator's Manual Second Edition • First Printing OPERATING INSTRUCTIONS Australian models only: 1 Open the valve of the desired function. Turntable rotate right: Push in and turn clockwise. Turntable rotate left: Pull out and turn counterclockwise. Platform extend: Push in and turn clockwise. Platform retra[...]

24 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Platform Overload Indicator Light (if equipped) Light flashing indicates the platform is overloaded and no functions will operate. Remove weight from the platform until the light goes off. F all Protection Personal fall protection equipment (PFPE) is required [...]

P ar t No . 114164 Genie TZ-50 25 Operator's Manual Second Edition • First Printing Driving on a slope Determine the uphill, downhill and side slope ratings for the machine and determine the slope grade. Maximum slope rating, toungue/hitch uphill, stowed position : 20% (11°) Maximum slope rating, toungue/hitch downhill, stowed position: 20%[...]

26 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing OPERATING INSTRUCTIONS T o wing 1 Set the parking brake. 2 Secure the boom with the hold-down latches. 3 Models with platform rotate: Make sure the platform is in the center position. If the platform is off center, the taillights may not be visible on the road[...]

P ar t No . 114164 Genie TZ-50 27 Operator's Manual Second Edition • First Printing T o wing Information Driving a vehicle that is pulling a trailer is different from driving a vehicle alone. Read the following instructions carefully. Use the checklist on the back cover of this manual before towing and while on the road. Inspect all connecti[...]

28 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Battery Charging Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use the proper AC input voltage for charging as indicated on the charger. Use only a Genie authorized battery and c[...]

P ar t No . 114164 Genie TZ-50 29 Operator's Manual Second Edition • First Printing T ranspor t and Lifting Instructions Observe and Obey: Genie Industries provides this securement information as a recommendation. Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US D[...]

30 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Truck bed Securing the Chassis Place a block under the tongue. Secure a strap over the tongue of the machine. Place a block underneath the axle between the two wheels. Use the four tie-down points on the chassis for anchoring down to the transport surface. Use[...]

P ar t No . 114164 Genie TZ-50 31 Operator's Manual Second Edition • First Printing Lifting Instructions Fully lower and retract the boom. Securely latch the boom hold-down latches. Raise all four outriggers to the stowed position. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and pict[...]

32 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Decals Part No. Description Quantity 28158 Label - Unleaded Fuel Only (models with engines) 1 28161 Warning - Crushing Hazard 5 28164 Notice - Hazardous Materials 1 28174 Label - Power to Platform, 230V 2 28176 Notice - Missing Manuals 1 28177 Warning - Platfo[...]

P ar t No . 114164 Genie TZ-50 33 Operator's Manual Second Edition • First Printing DECALS Shading indicates decal is hidden from view, i.e. under covers Gr ound Controls Side Platf orm End[...]

34 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Part No. Description Quantity 28158 Label - Unleaded Fuel Only (models with engines) 1 28174 Label - Power to Platform, 230V 2 28235 Label - Power to Platform, 115V 2 40434 Label - Lanyard Anchorage 2 43658 Label - Power to Battery Charger, 230V 1 44980 Label [...]

P ar t No . 114164 Genie TZ-50 35 Operator's Manual Second Edition • First Printing DECALS Ground Controls Side Platform End Shading indicates decal is hidden from view, i.e. under covers[...]

36 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Height, working maximum 55 ft 6 in 16.9 m Height, platform maximum 49 ft 6 in 15.1 m Height, stowed maximum 6 ft 10 in 2 m Horizontal working reach 29 ft 2 in 8.9 m maximum from centerline of machine Outrigger footprint 14 ft 4 in (w x l) 4.37 m Maximum load c[...]

P ar t No . 114164 Genie TZ-50 37 Operator's Manual Second Edition • First Printing SPECIFICATIONS Range of Motion Chart Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. 35 ft 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft 5 ft 10 ft 15 ft 20 ft 25 ft 30 ft 35 ft 10[...]

38 Genie TZ-50 Par t No . 114164 Operator's Manual Second Edition • First Printing Repor ting Safety Def ects Genie Industries PO Box 97030 Redmond, WA 98073-9730 Repor ting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway[...]

Operator’ s Manual with Maintenance Information Second Edition Seventh Printing Part No. 43645 Before Driving On The Road Before T owing · Boom hold-down latch is securely locked in place · · · · Fasten safety restraints · Properly adjust mir rors · Do not exceed 60 mph / 97 km/h. Obey all local and national towing speed laws · Check conn[...]