Goodman Mfg CPC/CPH manual

All information contained herein is subject to change without notice. I NST ALLA TION I NSTRUCTIONS F OR L IGHT C OMMERCIAL S ELF -C ONT AINED P ACKAGED H EA TING & C OOLING U NIT 3 T ON - 6 T ON CPC/CPH S ERIES Goodman Manufacturing Company , L.P . IO-399A 5151 Felipe, Suite 500, Houston, TX 77056 5/12 www .goodmanmfg.com www .amana-hac.com ©[...]

2 REPLACEMENT PARTS O RDERING P ARTS When reporting shortages or damages, or ordering rep air part s, give the complete unit model and serial numbers as stamped on the unit’ s nameplate. Replacement parts for this appliance are available through your contractor or local distributor . For the location of your nearest distributor , consult the whit[...]

3 T HIS UNIT MU ST NOT BE USED AS A “ CONST RUC TION HEATE R ” DURING THE FINISHING PHAS ES OF CONST RUC TION ON A NEW STRUCT UR E . T HIS TYPE OF USE MA Y RESU LT IN PREMAT UR E FAILURE OF THE UNIT DUE TO EXT REME LY LOW RETURN AIR TEMP ERAT URES AND EXPO SURE TO CORR OSIVE OR VER Y DIRT Y ATMO SPHE RES . W ARNING HI GH VO L T A GE ! D ISCO NN[...]

4 NOTE: When inspecting the unit for transportation damage, remove all packaging materials. Recycle or dispose of the packaging material according to local codes. P RE -I NSTALLATION C HECKS Carefully read all instructions for the installation prior to in- stalling unit. Ensure each step or procedure is understood and any special considerations are[...]

5 Full perimeter roof curbs are available from the factory and are shipped unassembled. Field assembly , squaring, level- ing and mounting on the roof structure are the responsibility of the installing contractor . All required hardware necessary for the assembly of the sheet metal curb is included in the curb accessory . T O PRE VENT PO SSIBLE EQ [...]

6 P ROTRUSION Inspect curb to ensure that none of the utility services (elec- tric) routed through the curb protrude above the curb. I F PROT RUSIO NS EXI ST , DO NO ATTEMPT TO SET UNIT ON CURB . CAUTION ROOF TOP DUCT CONNECTIONS Install all duct connections on the unit before placing the unit on rooftop. H ORIZONTAL D ISCHARGE For horizontal disch[...]

7 Lower unit carefully onto roof mounting curb. While rigging unit, center of gravity will cause condenser end to be lower than supply air end. T o assist in determining rigging requirements, unit weights are shown as follows: A B C D CG SUPP LY RETURN EV APORA TOR COIL CONDENSER COIL COMPRESSOR Y X CORNER & CENTER OF GRAVITY LOCATIONS AB CD CP[...]

8 T O PRE VENT SEVE RE DAMAG E TO THE BOTTOM OF THE UNIT , DO NOT FORK LIFT UNIT AFTER WOOD STRUT S HAVE BEEN REMOV ED . CAUTION Bring condenser end of unit into alignment with the curb. With condenser end of the unit resting on curb member and using curb as a fulcrum, lower opposite end of the unit until entire unit is seated on the curb. When a r[...]

9 LOW VOLT AGE BLOCK MA IN PO WER LOW VO L T AGE ENTRANCE POWER THRU THE CURB CONTROL BOX F AILU RE OF UNIT DUE TO OPERATION ON IMP ROPER LINE VOLTAGE OR WITH EXC ESSI VE PHAS E UNBAL ANC E CONSTITUTES PRODUCT ABUSE AND WILL VO I D YO U R WARRANT Y AND MA Y CAUSE SEVE RE DAMAG E TO THE UNIT ELECTR ICAL COMPONE NTS . W ARN I NG Areas Without Conveni[...]

10 CIRCULA TING AIR AND FIL TERS D UCTWORK The supply duct from the unit through a wall may be installed without clearance. However , minimum unit clearances must be maintained (see “Clearances” section). The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger . A cover sh[...]

11 T OOLS R EQUIRED Refrigeration gauge and manifold V oltmeter Clamp-on ammeter Ohmmeter T est lead (Minimum #16 A WG with insulated alligator clips) Air temperature measuring device General refrigeration mechanics’ tools T EMPORARY H EATING O R C OOLING If the unit is to be used for temporary heating or cooling, a “S tartup, Adjustments, and [...]

12 t = Span length, inches C = Center distance, inches D = Larger sheave diameter , inches d = Smaller sheave diameter , inches h = Deflection height, inches DRIVE BELT TENSION ADJUSTMENT BE L T DR IV E Use d Ne w A , A X Sta nda r d 3.0 to 4 .0 4. 2 ± .5 5. 5 ± . 5 0. 313 DE F L ECT I O N (in) DE F L ECT I O N FO RCE ( lbs) SH EA VE DIAM E T E R[...]

13 1 1. Slowly raise the heating temperature setting. When the heating first stage makes contact, stop raising the temperature setting.. The compressor , blower and fan should now be running with the reversing valve in the de-energized (heating) position. After giving the unit time to settle out, make sure the unit is supplying heated air . 12. If [...]

14 E V A P O R A T O R COOLI NG SERV I C E VALVE SERVICE PO RT REVERSI NG VALVE C O N D E N S E R SERV I C E POR T COM PRES S OR SERV I C E POR T ACCUMULAT O R EXPANSION D EVI C E CH ECK VALVE ORI FI CE SERV I C E VALVE CHECK VA LVE ORIFI CE IN DO O R COI L DI ST RIBUTOR OUTD OOR CO I L E V A P O R A T O R HEAT I NG SERV I C E VALVE SERV I C E POR [...]

15 DRIVE ADJUSTMENTS MOTOR SHEA VE ADJUSTMENTS V L , V M , & 2 VP V ARIABLE P ITCH K EY T YPE M OTOR S HEAVES The driving and driven motor sheaves should be in align- ment with each other and the shaft s parallel. V L & V M S HEAVES A DJUSTMENT 1. Loosen set screw “B” using a 5/32" Allen key . 2. Making half or full turns from clos[...]

16 L UBRICATION The fan shaft bearings, the 1 to 2 HP supply fan motors the condenser fan motors and compressors are permanently lu- bricated. F UNCTIONAL P ARTS Refer to the unit Parts Catalog for a list of functional p arts. Parts are available from your distributor . SERVICE THE FOLLOWING INFORMA TION IS FOR USE BY QUALI- FIED SERVICE AGENCY ONL[...]

17 APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE ST ANDARD DOWN SHOT AND HORIZONT AL SPE ED T A P E XTE RNAL S T AT IC PR E SS UR E ( ESP ) in w . c . S T A N DARD CFM A M PS WA T TS R PM 0. 10 1287 1 .66 3 50 770 0. 20 1233 1 .63 3 42 815 0. 30 1176 1 .59 3 32 858 0. 40 1107 1 .55 3 20 891 0. 50 1044 1 .51 3 12 924 0. 60 965 1 .45 2 96 957 0. [...]

18 APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE ST ANDARD DOWN SHOT AND HORIZONT AL SPE ED T A P E XTE RNAL S T AT IC PR E SS UR E ( ESP ) in w . c . S T A N DARD CFM A M PS WA T TS R PM 0. 10 1602 2 .48 5 28 835 0. 20 1538 2 .37 5 06 878 0. 30 1474 2 .26 4 84 921 0. 40 1390 2 .15 4 60 950 0. 50 1306 2 .04 4 36 979 0. 10 1805 2 .84 6 20 935 0.[...]

19 APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE ST ANDARD CPC/H060 DOWN SHOT SP EED TAP E XTE RNAL S T ATIC PR E SSU R E ( ESP ) in w . c . S T ANDAR D CF M AM P S W ATTS R P M 0. 10 1 334 1.6 5 180 62 7 0. 20 1 286 1.7 5 192 66 5 0. 30 1 212 1.8 3 202 71 5 0. 40 1 144 1.9 4 216 75 9 0. 50 1 077 1.9 9 222 79 2 0. 60 1 039 2.1 0 238 83 0 0. 70 [...]

20 APPENDIX A BLOWER PERFORMANCE TABLES DIRECT DRIVE ST ANDARD CPC/H060 HORIZONT AL SP EED TAP E XTE RNAL S T AT IC PR E SSU R E ( ESP ) in w . c . STANDAR D CF M AMP S W AT T S R PM 0. 10 1 355 1.57 174 59 9 0. 20 1 281 1.66 182 65 1 0. 30 1 235 1.76 196 69 3 0. 40 1 168 1.81 202 72 6 0. 50 1 118 1.94 218 77 5 0. 60 1 049 2.03 232 81 9 0. 70 9 82 [...]

21 APPENDIX A BLOWER PERFORMANCE TABLES BEL T DRIVE ST ANDARD DOWN SHOT CP C/H0 36 ST AND AR D BEL T DR I VE DO W N SHO T CFM BHP C FM BHP CFM BH P CF M B HP C F M BHP CFM BH P 0. 2 1 42 4 0. 3 0 1 2 39 0. 2 3 0. 4 152 0 0. 39 1 292 0.2 9 10 73 0 .22 77 9 0 .14 0. 6 14 39 0 .40 119 2 0. 30 9 44 0. 2 1 6 19 0 .1 2 0. 8 1 350 0. 4 2 11 01 0 . 31 86 4[...]

22 APPENDIX A BLOWER PERFORMANCE TABLES BEL T DRIVE HIGH ST A TIC DOWN SHOT CP C/H036 HI G H S T ATI C BE L T DRI V E DOWN S HOT CFM BHP C FM BHP CFM BH P CF M B HP C F M BHP CFM BH P 0. 6 16 9 2 0 . 54 1 44 9 0. 4 1 1 1 73 0. 2 9 0. 8 167 8 0. 58 1 397 0.4 4 11 07 0 .3 1 85 4 0 .21 1. 0 16 81 0 . 65 138 1 0. 49 1 078 0. 3 4 7 94 0 .2 2 1. 2 1 681 [...]

23 APPENDIX A BLOWER PERFORMANCE TABLES BEL T DRIVE ST ANDARD HORIZONT AL CP C/H036 STAND ARD BE L T DRI VE HORI Z O NT AL CFM BHP C FM BHP CF M BH P C FM B HP C FM BHP CFM BH P 0. 2 1 65 8 0. 3 5 1 4 89 0. 2 8 0. 4 1 560 0. 3 6 13 39 0 . 28 112 9 0 .21 0. 6 16 82 0 .47 143 6 0. 36 1 196 0.2 7 9 49 0 .19 0. 8 1 581 0.5 0 13 54 0 .38 109 6 0. 28 8 2[...]

24 APPENDIX A BLOWER PERFORMANCE TABLES BEL T DRIVE HIGH ST A TIC HORIZONT AL CP C/H036 HI G H S T AT I C BE L T DRI VE HORIZO NT AL CFM BHP C FM BHP CFM BH P CF M B HP C F M BHP CFM BH P 0. 6 1 74 2 0. 5 0 1 4 31 0. 3 6 0. 8 16 2 6 0 . 52 1 35 7 0. 3 9 1 0 78 0. 2 7 1 161 1 0. 56 1 31 5 0.4 2 10 11 0 . 28 1. 2 16 05 0 . 62 129 9 0. 46 9 76 0. 3 1 [...]

25 APPENDIX B ELECTRICAL DA T A MIN. M AX . Q TY RLA LRA QTY H P R LA H P FLA 20 8 /2 3 0- 60 - 1 18 7 2 53 1 1 6. 6 7 7 9 1 1 / 4 1. 4 0 D D S T D S T A T I C 1 / 3 2. 5 DD S TD S TA T I C 1 / 3 2.5 BD ST D ST A T I C 1.0 3 .8 46 0- 60 -3 41 4 5 06 1 5 .7 7 3 8. 0 1 1 / 4 0. 8 0 BD ST D S T A T I C 1 . 0 1. 9 57 5- 60 -3 51 8 6 33 1 3. 8 3 7. 0 1 [...]

26 A TTENTION INST ALLING PERSONNEL Use only the heater kit specified for each model as dict ated by the table above. APPENDIX B ELECTRICAL DA T A UNIT HE AT ER KIT MO DE L NU M B ER MI N I MU M C F M EH K *-1 0 1 2 5 0 EH K *-1 5 1 2 5 0 EH K *-1 0 1 3 0 0 EH K *-1 5 1 4 0 0 EH K *-1 8 1 4 0 0 EH K *-1 0 1 7 0 0 EH K *-1 5 1 7 0 0 EH K *-2 0 1 8 0[...]

27 APPENDIX C UNIT DIMENSIONS HORIZONTAL DISCHARGE VERTICAL DISCHARGE NOTE For horizontal discharge, remove the supply and return duct covers and place them over the vertical discharge return and supply openings. Install with insulation facing up, using the longer screws provided in the literature package. RETURN SUPPL Y 12” 17” 7 3/ 8” 11 ?[...]

28 Goodman Manufacturing Company , L.P . 5151 Felipe, Suite 500, Houston, TX 77056 www .goodmanmfg.com www .amana-hac.com © 2010,2012 Goodman Manufacturing Company , L.P .[...]