Graco Inc. GC-1412 manual

Operation Internal Chop System GC-1412D Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Low Emission Internal-Mix Gel-Coat For use with Polyester Resin, and Gel-Coat Maximum fluid working pressure by Fluid Section Assembly: 20864-05 - 1300 psi. (9 MP a, 90 bar) 21780-01 - 1700 psi. (12 MP a[...]

2 GC-1412D Contents W arnings W arnings ............................................................................................................................................................ 3 Important Safety Information .................................................................................................. .......................[...]

GC-1412D 3 9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- VSHFL¿FULVN5HIHUEDFNWRWKHVHZDUQLQJV $GGLWLRQDOSURGXFWVSHFL¿F[...]

4 GC-1412D 9#40+0) SKIN INJECTION HAZARD +LJKSUHVVXUHÀXLGIURPJXQKRVHOHDNVRUUXSWXUHGFRPSRQHQWVZLOOSLHUFHVNLQ7KLVPDORRN OLNHMXVWDFXWEXWLWLVDVHULRXVLQMXUWKDWFDQUHVXOWLQDPSXWDWLRQ Get immediate surgical treatment. • Do not point gun at anyon[...]

GC-1412D 5 Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a GH¿QLWHFKDOOHQJHWRWKHSODVWLFVLQGXVWU 7KH KLJKOUHDFWLYHSURSHUW[...]

6 GC-1412D This equipment needs to be grounded. Ground the spray gun through connection to a *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSOKRVH &KHFNRXUORFDOHOHFWULFDOFRGHDQGUHODWHGPDQXDOV for detailed grounding instructions of all equipment in WKHZRUNDUHD A[...]

GC-1412D 7 6VWHP $VVHPEO  $QPRXQWLQJRSWLRQFDUWPDVWERRPÀRRUPRXQW or wall mount etc. should be completely assembled before starting the following steps. T ools Required: 6WDQGDUGZUHQFKVRFNHWVHW 6WDQGDUGKH[NHVHW 3) T ape measure All “Required tools” are standa[...]

8 GC-1412D 3. Attach air manifold p/n 23555-00 to the air motor . 4. 0RXQWFDWDOVWERWWOHEUDFNHWZLWKVXSSOLHGXEROWV p/n CP-126, 34in. from the top of the cart, to the top RIWKHFDWDOVWEUDFNHWDQGSDUDOOHOZLWKWKHPDWHULDO pump. 5. ,QVWDOOWKHFDWDOVWMXJZLWKWKH?[...]

GC-1412D 9 7. Remove the pump inlet saftey cap and drain the testing oil into an open container . Attach green SLFNXSKRVHWRWKHSXPSLQOHW¿WWLQJDQGWLJKWHQ 8. $WWDFKJUHHQSLFNXSKRVHWRWKHSLFNXSWXEH FOR INDY CHOPPER GUN INST ALLA TION BEGIN STEPS 9 THROUGH 13 . F[...]

10 GC-1412D 9. a. Lay all of the hoses out straight. E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONL Y . c. Install the assembly from step “b” to the material hose and attach the 3 ft. whip hose p/n H42503 to the other end. 10. 6OLGHWKHVXSSOLHG³EODFN[...]

GC-1412D 11 1 1. a. Attach the hoses to the gun. E group the hoses together as shown and wrap them with tape about every 2 feet. c. 6WDUWDSSUR[LQEDFNIURPWKHJXQDQGWDSH WKHHQGRIWKH³EODFNVFXIIMDFN[...]

12 GC-1412D 12. Start At This End Route the four hoses from the JXQWKURXJKWKHERRPDVVKRZQ XVLQJELQGLQJVWUDSVSQ WRVHFXUHWKHKRVHVWRWKHERRP 5RXWHWKHIRXUKRVHVEHWZHHQ the two springs. Secure the four hoses to WKHERRPZLWKELQGLQJVWUDSV SQ[...]

GC-1412D 13 TO BOOM 13. Attach the hoses to the unit as shown. Y ellow Solvent Hose %ODFN0DWHULDO+RVH Clear T ubing 3/8 in. Stainless Catalyst Hose Red Air Hose Red Solvent Air T ubing Clear T ubing 1/4 in. Clear T ubing 1/8 in. Place decal here Set-Up[...]

14 GC-1412D 14. a. Lay all of the hoses and trigger air tubing out straight. E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONL Y . c. Install the assembly from step “B” to the material hose and attach the 3 ft. whip hose p/n H42503 to the other end. 15. 6OLGH[...]

GC-1412D 15 Stainless Steel Catalyst Hose p/n 20190-00 Red Chopper Air Hose p/n 17798-25 %ODFN0DWHULDO:KLS+RVH p/n 21694-25 Y ellow Solvent Hose p/n 236 T rigger Air Tubing p/n 9704-03 Fiberglass Roving Ports 16. a. Attach the hoses to the gun. E Group the hoses together as shown and wrap them w[...]

16 GC-1412D 17. Start At This End 5RXWHWKH¿YHKRVHVIURPWKH JXQWKURXJKWKHERRPDVVKRZQ XVLQJELQGLQJVWUDSVSQ WRVHFXUHWKHKRVHVWRWKHERRP 5RXWHWKH¿YHKRVHVEHWZHHQ the two springs. 6HFXUHWKH¿YHKRVHVWRWKH ERRPZLWKELQGLQJ[...]

GC-1412D 17 TO BOOM 18. Attach the hoses to the unit as shown. Y ellow Solvent Hose %ODFN0DWHULDO+RVH Stainless Catalyst Hose Red Air Hose Red Solvent Air T ubing Remove plug and install elbow ¿WWLQJSQ T rigger Air Clear T ubing Clear T ubing 3/8 in. Clear T ubing 1/4 in. Clear T ubing 1/[...]

18 GC-1412D SSP-175 Safety Guard Kit SSP-175 Part 1XPEHU Description Qty . SSP-172 SURROUND GUARD 1 SSP-173 LEFT PUMP GUARD 1 SSP-174 ANGLE BRACKET 1 SSP-176 GUARD WINDOW 1 SSP-177 RIGHT PUMP GUARD 1 SSP-178 RIGHT FRONT PUMP GUARD 1 20188-16C SCREW 17 7486-05 FENDER WASHER 4 7486-13 W ASHER 3 7734-06 LOCK W ASHER 13 Set-Up[...]

GC-1412D 19 7 RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Y ellow slide valve, P/N 21402-00 to bleed off air to system. 2. Open P/N 21228-00 on catalyst pump to recirculation position. 3. Open P/N 21 192-00 on bottom of material pump. Pressure Relief Procedure[...]

20 GC-1412D The following assumes that all connections are tight. System Start-Up Instructions 1. Select a clean dry air supply . 2. Attach a 3/8” or larger air hose to the Air Manifold Inlet. 'RQRWXVHTXLFNGLVFRQQHFW¿WWLQJV 3. Attach grounding clamp assembly , P/N 17440-00, to the slave pump. Attach Here 4. Securely attach[...]

GC-1412D 21 SSP-160-01 If you are using the optional Formula gun set the trigger air regulator to 100 PSI (7 bar). The trigger air IS NOT to exceed 100 PSI (7 bar). 10. T rigger the Gun into a container until all the air is purged from the resin side of the system. It may be QHFHVVDUWR+DQGVWURNHWKH?[...]

22 GC-1412D Shut-Down Instructions Due to the different O-Ring materials and lubricants used in the Guns never submerge or soak any dispense gun in any type of solvent! Submerging or soaking any Gun will immediately void the Gun warranty . 1. $FWLYDWHWULJJHUORFNWRVWRSWKHWULJJHUIURPEHLQJ activated. Refer to gun manuals [...]

GC-1412D 23 Parts Model - Internal Mix Fiberglass Roving Chopper System 0DWHULDO6SUD1R]]OHV See gun manuals for spray tip options. Standard Equipment Part 1XPEHU Description SSP-160-01 SUPER CA T AL YST SLA VE PUMP ASSEMBL Y GAM-268-01 MA TERIAL PUMP PICK-UP KIT 21694-25 MA TERIAL HOSE ASSEMBL Y , 25 FT . 17440-00 GROUND[...]

24 GC-1412D REVISION N Part 1XPEHU Description Qty . LP A-167-1 BOTTLE 1 LP A-172 SCREEN 1 LP A-176 CAP 1 21039-00 TUBE ADAPTER 1 21040-00 ELBOW FITTING 1 21044-01 SEAL 1 21045-01 HEX NUT 1 9704-1 1 TUBING 5 LP A-165 Bottle /3 $&DWDOVW%RWWOH%UDFNHW 6XE$VVHPEO'UDZLQJV REVISION B[...]

GC-1412D 25 REVISION D Part 1XPEHU Description Qty . 20394-00 PICK-UP TUBE 1 20395-00 ELBOW FITTING 1 20397-01 30 MESH FIL TER 1 20398-02 MA TERIAL HOSE 1 Filter Options Part 1XPEHU Description 20397-02 100 MESH 20397-03 50 MESH GAM-268-01 Material Pick-Up Kit 6XE$VVHPEO'UDZLQJV[...]

26 GC-1412D REVISION C Part 1XPEHU Description Qty . MPB-208 AIR FIL TER 1 14626-01 FITTING 1 1625-23 PIPE PLUG 1 18199-02 AIR REGULA TOR 1 18318-02 AIR GAUGE 1 20185-00 CHOPPER DECAL 1 20186-00 MA T’L DECAL 1 20187-00 SOL VENT DECAL 1 20655-04 ELBOW FITTING 1 21 179-00 TUBING 10 21402-00 LOCKOUT V AL VE 1 3364-03 PIPE TEE 1 6782-03 PIPE TEE 2 75[...]

GC-1412D 27 6XE$VVHPEO'UDZLQJV +HDWHU&RQYHUVLRQ.LW $VVHPEO 5 2 1 1 1 2 96/0071/99 4 REQ'D INLET OUTLET 96/0058/99 4 REQ'D 5 8155-160C 4 REQ'D 96/0041/99 4 REQ'D 96/0037/99 4 REQ'D 96/0017/99 4 REQ'D 5 96/0041/99 4 REQ'D (HEAT INSULATOR,167002) (SUPPL[...]

28 GC-1412D Par t 1XPEHU Description Qty D-156-04 HOSE, ASSY 1 RM-850-02 FITTING, PIPE, TEE, 3/8 1 14626-00 FITTING, 3/8NPT X 3/8 NPS 2 14626-01 FITTING, 3/8NPT X 1/4 NPSM 2 19891-00 CLAMP , PIPE, SET 2 19892-00 PLA TE, COVER, CLAMP 2 20027-00 FITTING, ELBOW , 1/2NPTM X 1/2NPTF CP 1 226819 HEA TER, VISCON (240 VOL T) 1 21 192-00 V AL VE, BALL, 2-WA[...]

GC-1412D 29 Maintenance Maintenance See Indy and Formula gun manuals for daily maintenance and parts replacement procedures. 1. &OHDQ ¿OWHU DW UHVLQ SXPS :KHQ RSHQLQJ SXPS UHOLHI YDOYH PDNH VXUH DOO UHVLQ DQG DLU LV HYDFXDWHG IURP VXUJH bottle. 2. ,QVSHFWDQGFOHDQ¿OWHU?[...]

30 GC-1412D T echnical Data Category Data 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi (9 MPa, 90 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1700 psi (12 MPa, 1 17 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 2000 psi (14 MPa, 138 bar) Maximum Air Inlet [...]

GC-1412D 31 Notes[...]

Graco Ohio Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWVLQPDWHULDODQGZRUNPDQVKLSRQWKHGDWHRIVDOHWRWKHRULJLQDOSXUFKDVHUIRUXVH:LWKWKHH[FHSWLRQRIDQVSHFLDO exten[...]