Graco 205394 Series E manual

306674V EN Instr uctions - P ar ts List 50:1 Fire-Ball ® 425 Pumps For pumping non-corrosive a nd non-abrasive greases and lubric ants only . For prof essional use only . Model 205394, Series E Model 205395, Series N 7500 psi (51 .7 MP a, 517 bar ) Maximum W orking Pressure 150 psi (1.0 MP a, 10 bar ) Maximum Air Inpu t Pressure Impor tant Safety [...]

Warnings 2 306674V Wa r n i n g s The f ollowing w ar nings are f or the setup , use , grounding, maint enance, and repair of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedur e-specific risks. When these symbols appear in the bod y of this manual or on warning labels, ref e[...]

Warnings 306674V 3 EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injur y . • Do not oper ate the unit when f atigued or un der the influence of drugs or alcohol. • Do not e xceed the maxim um working pressure or tem perature r ating of the lo west rated system com- ponent. See Te c h n i c a l D a t a in all eq uipment manuals. • [...]

Installation 4 306674V Installation Gr ounding Pump: Use a ground wire and clam p as shown in F IG . 1. Air and fluid hoses: Use only electrically conduc tive hoses. Air compressor: F ollow manuf acturer’ s recommenda- tions. Dispense v alve: Ground thr ough connection to a prop - erly grounded flu id hose and pump . Object being dispensed: f oll[...]

Installation 306674V 5 Be sure the air hose is properly sized to deliv er an ade- quate supply of air to the motor . Ref er to the T echnical Data on page 16. Connect a dispensin g hose to the 3/8 npt(f) pu mp outlet. Install an appropriate gun o r dispense va lve to th e hose. Ground the pump as e xplained on page 4. Key: A Grounded air line B Ble[...]

Operation 6 306674V Operation Pressure Relief Pr ocedure F ollow t he Pressure Relief Proced ure whene v er yo u see this symbol. 1. Close the air regulators (E ). 2. Close the supply pum p’ s ble ed-type air master v alve (B, required in syste m). 3. Open the dispensing v alve ( G) until pressure is fully relie ved. NO TE: If you suspect that th[...]

Troubleshooting 306674V 7 T roub leshooting 1. F ollow Pres sure Relief Pr ocedure , page 6, bef ore checking or repair ing gun. 2. Chec k all possib le problems an d causes befo re dis- assemblin g gun. * F ollow the Pressu re Relief Procedure (see page 6), and disc onnect the fluid line . If the pump star ts when the air is turned back on, the f [...]

Service 8 306674V Service F IG . 3 77 64 68 65 74 59 75 76 70 78 73 1 69 72 79 2 66 80 59 62 61 67 62 68 72 1/4” ROD 71 Ref. 63 (copper gasket) and Ref. 60 (cotter pin), see Parts Drawing on page 16. 1 15[...]

Service 306674V 9 Displacement Pump Befor e starting: • T o reduce down time , be sure y ou hav e all neces- sar y repair pa r ts availa b le. Recommended spare par ts are listed in the parts list on page 15. • The balls (59) in the intak e and piston v alv es cannot be reseated o n the hardened seat s (68). • Repair Kit 239320 is a v ailabl [...]

Service 10 306674V Air Motor and Thr oat Service Befor e starting: • Be sure to ha ve all ne cessar y par ts on hand. Air Motor Repair kit, 207385, includes repair par ts f or the motor . Pump Repair Kit, 23932 0, includes repair par ts f or the pump and th e air motor throa t area. Use all the par ts in the kits f or the best results . • T wo [...]

Service 306674V 11 Reassembl y 1. Clean all the par ts carefully in a compatible solv ent and inspect f or wear or damage. Use all the repa ir kit par ts during reassembly and replace other parts as necess ar y . 2. Chec k the polished sur f aces of the piston, p iston rod and cylinder wa ll for scr atches or wear . A scored rod will cause prematur[...]

Service 12 306674V 2. Remo ve the cotter pin (60) and unscre w the pump connecting rod (79) from the air motor pist on rod (52). Remove the cylinder ( 32) from t he air motor base (56) as described under Disassemb ly on page 10. 3. Remo ve o ne louv ered air e xhaust plate (36) a nd unscre w the throat pac king nut (45), using a span- ner wrench or[...]

Notes 306674V 13 Notes[...]

Parts 14 306674V Pa r t s 1 2 3 4 5 6 7 8 9 62 75 13 14 15 16 17 18* 19 *20 21* 22 23 24 25 26 27* 28* 29 *30 31 32 58 36 *37 38* 40 42 44 46 48 49 52 53 56 57 33 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 27* 45 47 33 59 68 1[...]

Parts 306674V 15 Model 205394, Series E, 120 lb. (55 kg) drum length Model 205395, Series N, 400 lb. (180 kg) drum length ▲ Replacement Danger and W ar ning labels, tags , and cards are av ailabl e at no cost. * P ar ts included in Kit 207385 (purchase se parately). P ar ts included in Kit 239320 (p urchase separately), includes par ts to service[...]

Technica l Data 16 306674V T echnical Data . 50:1 Fire -Ball 425 Pump s US Metric Maximum fluid w orking pressure 7500 psi 51.7 MP a, 517 bar Air pressure oper ating range 40 to 150 psi 0.3 to 1 MP a, 3 to 10 bar Fluid pressure r atio 50:1 Maximum delivery 0.5 gpm 1.9 lpm Cycles per gallon (per lite r) 110 28 Maximum recommende d pump speed 60 cycl[...]

Dimensions 306674V 17 Dimensions Mounting Holes Model 205395, Series N Weight 36 lb (16 kg) Model 205394, Series E Weight 36 lb (16 kg) Priming Piston 6–1/2” (165.1 mm) Diameter 3/8 npt Fluid Outlet 41–1/4” 26–1 1/16” (1048 mm) (678 mm) 14–9/16” (369.9 mm) Priming Piston 6–1/2” (165.1 mm) Diameter 3/8 npt Fluid Outlet 48–3/16?[...]

All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual contains English. MM 306674 Graco Headquarters: Minneapo[...]