Graco 332458B manual

Installation ProMix® PD2K Pr oportioner for Automatic Spr ay Applications 332458B EN Electronic positive displacement proportioner for fast-setting two-co mponent materials. Automatic system with Advanced Display Module. For professional use only. Importan t Safety Instru ctions Read all warni ngs and inst ruction s in this manu al and in your ope[...]

Contents Re la te d Man ual s ................................................ 2 Mo del s ............................................................... 3 Wa rni ng s ........................................................... 5 Im por tan t Is o cy ana te (I SO) I nf or mat io n ................ 8 Sy ste m C ont rol D r aw ing 1 6P5 77 ..........[...]

Models Models S e eF i g s . 1 – 7f or component ident ification la bels, including app roval informat ion and c ertification. Part No. Series Maxi mum Air Wo rking Pressure Maximum Flui d Work ing Pressure Location of PD2K and Electric al Control Box (ECB) Labels AC1000 A 100 psi (0.7 MPa, 7.0 bar) 300 psi (2.0 68 MPa, 20.68 bar) AC2000 A 100 [...]

Models Figure 3 Model AC2000 (High Pressure) Identificat ion Label Figure 4 Non-Intrin sically Safe Color C hange Control ( Accessory) Identificati on Label Figure 5 Intrinsically Safe Co lor Change C ontrol (Accessory) Identificat ion Label Figure 6 Pump E xpansion Kit (Ac cessory) Identification Label 4 332458B[...]

Warnings Warnings The following warnings are for the setup , use, grounding, main tenance and re pair of this e quipment. The exclamation p oint symbol alert s you to a general warni ng and the hazard symbol refers t o p rocedure- specific risks. When th ese symbols appear in the body of thi s manual or on war ning labels, refe r bac kt ot h e s e[...]

Warnings WARNING INTRINSIC SAFETY Intrinsical ly safe equipment that is instal led improperly or conn ected to non-int rin sica lly safe equipment wi ll create a hazardous condit ion and can cause fi re, explosion, o r electric s hock. Follow loc al regulatio ns and the f ollowin g safety re quirement s. • Be sure your insta llation complies wit[...]

Warnings WARNING PERSONAL PROTECTIVE EQU IPMENT Wear appropriat e protective equipment when in the work a rea to help pre ven t serious injury, including eye in jury, hearing los s, inha lation of toxic fume s, and burns . This protective equipment in cludes but is not l imited to: •P r o t e c t i v e e yewear, and heari ng protecti on. • Resp[...]

Important Isocy anate (ISO) Informati on Important Iso cyanate (ISO) Information Isocyanates (ISO) are cata lysts used i n two component materi als. Isocyanate Conditions Spraying or dispen sing materi als containi ng isocyanates cr eates potent ially harmfu l mists, vapors, and atom ized particul ates. Read and underst and material m anufactur er?[...]

System Control D rawing 16P577 System Contro l Drawing 16P577 Do not substitu te or modify system c omponents as this may imp air intrinsic safety. For installation, maintenance , or operation inst ructions, read instruction manuals. Do not install equ ipment approved only for non-hazardou s location i n a hazardous locati on. See the identificati[...]

System Control D rawing 16P577 NON-HAZARDOUS LOC ATION ONLY HAZ ARDOUS (CLASSIFIED) LOCATION Class 1, Div 1, Group D, T3 (USA and Ca nada) Class 1, Zone 1 , G roup IIA, T3 (ATEX and IECEx) Ta = 2°C to 50°C POWER IN 250 V AC MAXIMUM SUPPL Y VOL T AGE OR NON-HAZARDOUS LOCA TION ONL Y HAZARDOUS (CLASSIFED) LOCA TION CLASS 1, DIV 1, GROUP D, T3 (USA [...]

Con fi gure Your Sy stem Configure Your System 1. Select a Bas e Model Choose a PD2K base model that meets your applicati on’s requirement s. See Models, page 3 . Base models i nclude component s A through F shown in the Typic al Installation drawing on the next page. Base unit components ar e described in the fol lowing table. Component Descri[...]

Con fi gure Your Sy stem HAZARDOUS (CLASSIFIED ) LOCATION NON-HAZARDOUS LOCATION ONLY Figure 8 Typ ical Installation Component Description ★ Components A through F a re included wit h the base unit. A★ Materia l A (C olor) Pump B★ Material B (Ca talyst) Pump C★ Solvent Flow Switch D★ Elect rical Control Box E★ Advanced Disp lay Module [...]

Con fi gure Your Sy stem 2. Select Hose s Hose Selection Tool Use this chart to determine the p roper size hoses f o ry o u rm i xr atio and viscosity., the n select hoses f o ry o u ra p p l ication. NOTE: Always use Graco hoses. NOTE: Shaded a reas may use ho se sizes from ei ther of the two adj acent areas. Recommended Hose Sizes (int ernal dia[...]

Con fi gure Your Sy stem 1/4 in. (6 mm) ID Hoses Length Application Material Pressure Maximum Flu id Working Pressure 15 ft (4.6 m) 25 ft (7.6 m) 50 ft (15.2 m) Moistu re- Lok High and Low 2000 psi (13. 8 MPa, 138 bar) 947078 24T134 24T135 Low 225 psi (1.6 MPa, 16 bar) 17C967 24T266 24T267 Catalyst Nylon High 4100 psi (28 .3 MPa, 283 bar) 238825 2[...]

Con fi gure Your Sy stem 4. Select Non- IS Color and Catalyst Change Kits Using the followi ng table, choose the non-IS color /catalyst change kits t hat mee t your applicatio n’s requirements. The kits include a ma nifold with val ves and a control modu le for install ation in the non- hazardous area. See color change kit manual 333282 for f ur[...]

Con fi gure Your Sy stem 5. Select IS Re mote Color Change Kits IS remote color c hange manifol d kits include a manifold with va lves and a control m odule, wh ich may be instal led in the ha zardous are a. The remo te color change manifold ki t must have the same number of color valves an d catalyst valv es as the color/catal yst change kit you [...]

Con fi gure Your Sy stem Table 6 . High-Pressure, Circul ating Remote Color Change Manifold Kits (1500 psi [10. 34 MPa, 103.4 bar ]) Number of Catalyst + Solvent Valves Number of Color + Solvent Valves 12 4 1 24V369 2 24V370 24V389 4 24V371 24V390 24V40 2 6 24V372 24V391 24V40 3 8 24V373 24V392 24V40 4 12 24V374 24V393 24V40 5 13–18 24V375 13–[...]

General Informa tion General Infor mation • Referen ce numbers and l etters in pa rentheses in the text ref er to number s and let ters in the illustrations. • Be sure all accessori es are adequately si zed and pressure -rated to meet sy stem require ments. • To protect the screens from paints and solvents, clear-plastic p rotective shield s [...]

Install the Disp lay Module Install the Display Module 1. Use the screws (11) to moun t the bracket (10) f or the Advanced D isplay Modu le (12) on the f ront of the Control Bo x or on the wall. 2. Snap th e Adva nced Display Module into the bracket. Figure 9 Install Dis play Module 3. Connec t one end of the 5 ft (1.5 m) CAN cable (provi ded) to t[...]

Air Supply Air Supply Air Requireme nts • Compressed air supply pressure: 85-100 ps i (0.6–0.7 MPa, 6.0-7. 0 bar). • Air hoses: use grounded hoses t hat are correctl y sized for your system. • Air regulat or and bleed-t ype shutoff v alve: include in each air line to flu id supply equipment. Install an additiona l shutoff va lve upstream o[...]

Fluid Supply Fluid Supply Fluid Require ments • T or e d u c et h e risk of equipme nt overpressu ri zation and rupture which can cause injur y, includi ng skin injection, do not exceed the pressure rating of t he lowest rated system com ponent. See the identificati on label for t he maximum working pr essure of th e equipment . • To reduce th[...]

Fluid Supply Single Color C onnections NOTE: Check valves (J, L) are provi ded on the inlet (K) and outl et (H) manifo lds of each pump. 1. Connect the c olor supply line to the pu mp fluid inlet fitting (S). 2. Connect the c olor out let li ne to the pump flui d outlet fittin g( R ) . 3. Mak e the sam e connections on the catalyst si de. NOTE:[...]

TSL Cup Kit TSL Cup Kit Throat Seal Li quid (TSL) l ubricates t he pump throat packings and dosi ng valves. The PD2K Proportioner includes two TSL Cu p Kits, one for each pump. The kits supply TSL to the upper t hroat cartri dge of the color (70 cc) pump, to the upper and lo wer throat cartridges of the catalyst (35 cc) pump, and to the four pump d[...]

Solvent Meter Ac cessory 5. If you are lubric ating the dosing v alves, remov e the plug (73d) and gasket from the valve port (V) closest to the TSL cup. Check tha t the o-ring is in place on the barbed fit ting (73b). Appl y low strength thread ad hesive and instal l the fitting i n the valve port (V). NOTE: Do not confuse the valve port (V) wit[...]

Electrical Supp ly Electrical Su pply Improper wiring may cause ele ctric shock or other serious injury i f work is not performe d properly. All electrical wi ring must be complet ed by a qualified electrician and c omply with all loc al codes and regulations. Electrical Requirements Enclose all cables routed in the spr ay booth and high traffic [...]

Grounding Grounding See illustration on next page. This equipment must be gr ounded to reduce the risk of stati c sparking and electr ic shock. Electric or static sparking ca n cause fumes to ignit e or explode. I mproper grou nding can cause el ectric shock. Groundi ng provides an escape wire for the electric cu rrent. Electrical Control Box The e[...]

Grounding HAZARDOUS LO CATION NON-HAZAR DOUS LOCATION Figure 16 System Groundin g Key 1 Electrical Contr ol Box ground screw 2 Electrical Co ntrol Box ground wire 3 Color Change Module (CC) groun d wires 4 Intrinsically S afe (IS) cable 5 True Earth Ground ; check local code for requir ements 6 Non-Intrinsica lly Safe cable 7 Remote Mix Cont rol Mo[...]

Grounding Object Being S prayed Follow local code. Solvent Reservoir or Purge Station Follow local code. Use only a co nductive s olvent reservoir or purge station placed on a grounded surface. Do not place the solvent reser voir or purge s t a t i o no na nonconductive surface, such as paper or cardboard, whic h interrup ts the groundi ng continui[...]

Electrical Sche matics Electrical Sc hematics NOTE: The electrical s chematic illustrates all possib le wiring expansio ns in a ProMix P D2K system. S ome components shown are not i ncluded with all s ystems. NOTE: See Optional Cable s and Modules, page 35 for a list of cable options. 2 POSITION SWITCH (16U725) TERMINAL BLOCK (114095) LINE FILTER ([...]

Electrical Sche matics +24VDC COM +24VDC COM PWR (RED) SIG (WHITE) COM (BLACK) SHIELD/GRN MANIFOLD GROUND BAR INLET TRANSDUCER PUMP 1 (16P289 OR 16P290) OUTLET TRANSDUCER PUMP 1 (16P289 OR 16P290) MAC SERIES 46 (16P812 QTY 2) PUMP 1 UP PUMP 1 DOWN G3000 METER PUMP 1 (EITHER, 239716, 258718,16M510, OR 16M519) 24V POWER SUPPL Y (16T660) 1 2 3 1 2 3 4[...]

Electrical Sche matics GUN TRIGGER INPUTS GFB PRESSURE SWITCH (121323) SOL VENT FLOW SWITCH 1 (120278) 1 2 3 4 5 1 2 3 4 5 LIGHT TOWER (15X472) ADV ANCED DISPLA Y MODULE (24E451) 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 SIG COM GCA [...]

Electrical Sche matics COLOR CHANGE MODULE 1 (COLORS 1 THRU 8) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 2 (COLORS 9 THRU 16) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 3 (COLORS 17 THRU 24) J8 J15 J14 J9 J10 J16 1 2 34 5 COLOR CHANGE MODULE 4 (COLORS 25 THRU 32) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 3 4 5 FLUSH COLO[...]

Electrical Sche matics CA TAL YST CHANGE MODULE 5 (CA TAL YST 1 THRU 2) J8 J15 J14 J9 J10 J16 1 2 3 4 5 1 2 34 5 CA TAL YST CHANGE MODULE 6 ( C ATA LYS T 3 THRU 4) J8 J15 J14 J9 J10 J16 CABLE (15V206) FLUSH C ATA LYS T 1 C ATA LYS T 2 DUMP C ATA LYS T 1 C ATA LYS T 2 FLUSH C ATA LYS T 3 C ATA LYS T 4 DUMP C ATA LYS T 3 C ATA LYS T 4 1 2 34 5 1 2 34[...]

Electrical Sche matics NON-HAZARDOUS LOCA TION HAZARDOUS LOCA TION FROM CAN IS BOARD (24M485) ON P AGE 2 BOOTH CONTROL (24M731) COLOR CHANGE MODULE 7 (COLORS 33 THRU 40) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 8 (COLORS 41 THRU 48) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 3 4 5 1 2 3 4 5 CABLE (16V426) CABLE (16V426) COLOR FLUSH COLOR[...]

Opti onal C abl es and Modules Optional Cabl es and Modules NOTE: The total lengt h of all cable used i n the system must not exceed 150 ft (45 m). See the Electrical Schemat ics, page 29 . M12 CAN Cables, for Hazardous Locations NOTE: The total length of cabl e used in the hazardous locat ion must not exceed 12 0 ft (36 m). Cable Part No. Length f[...]

Dimen sions Dimensions Figure 23 Figure 24 Figure 25 B A wit h ADM wit hout ADM C DE F G HJ 58.20 in. (1478 mm) 14.5 in. (368 mm) 11.12 in. (282 mm) 22.0 in. (559 mm) 19.26 in. (489 mm) 2.0 in. (51 mm) 18.0 in. (457 mm) 17.26 in. (438 mm) 0.52 in. (13 mm) Minimum 6in (152 mm) from mount ing surface 36 332458B[...]

Technical Data Technical Data Positive Di splacement Proportioner U.S. Metric Maximum fluid worki ng pressure: AC1000 Air Spray Systems 300 psi 2.1 MPa, 21 ba r AC2000 Air-Assisted Spray Systems 1500 psi 10.5 MPa, 10 5b a r Maximum wo rking air pressure: 100 psi 0.7 MPa, 7. 0b a r Air supply: 85–100 psi 0.6–0.7 M Pa, 6.0–7.0 bar) Air filter[...]

Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufac tured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale t o the original purchaser for use. With the exception of any special, extended, or limited w arranty publishe d by Graco, Graco w ill, for a pe[...]