Graco 3A2589D manual

3A2589D Operation - Repair - Parts Cordless Hand-Held Paint Sprayers - For portable spray applications of ar chitectural paints and coatings only - - Not approved for use in expl osive atmosphere locations - All Models: Maximum Working Pressur e 2000 psi (14 MPa, 138 bar) IMPORTANT SAFETY INSTRUCTIONS Read all warnings and in structions in this man[...]

Table of Contents 2 3A2589D Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Ident ification . . . . . . . . . . . . . . . . . . . . . . . . . 5 Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Charger Status Indicator Lights . . . . . . . . . . . . . [...]

Warnings 3A2589D 3 Warnings The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-[...]

Warnings 4 3A2589D BATTERY HAZARD The battery may leak, explode, cause burns, or cause an explosion if mishandl ed. Content s of an open battery can cause severe irritati on and/or chemical burns. If on skin , wash with soap and water. If in eyes, fl ush with water for at least 15 minutes and seek immediate medical attention. • Replace battery on[...]

Component Identification 3A2589D 5 Component Identification *NOTE: Spray Tip f ilter is revers e-threade d. Turn left ( or coun ter-clockwise) to tighten, turn right ( or clockwise) to loosen. J D *B G A N P S T R W H ti18877a F E K M C L Y A Spray Tip/Guard Assembly *B Sp ray Tip Filter (Reverse Threaded) C Air Vent Valve D Flexibl e Suction Tube [...]

Charging the Battery 6 3A2589D Charging the Battery Batteries are initially 50% charged to provide optimum battery life and require char ging before first use. It takes approxi- mately 45 minutes to charge a dead battery to 80%, at which point it can be used. It will take approximately 75 mi nutes to fully charge a d ead battery. 1. Place charger i[...]

Common Procedures 3A2589D 7 Common Procedures Trigger Lock Prime/Spray Valve Follow the Pressure Relief Procedure whenever you see this symbol. Pressure Relief Procedure 1. Engage trigger lock. 2. Put prime/spray valve UP to r elease pressure. Always engage the trigger lock whe n you stop spraying to prevent th e sprayer fr om being trig gered acci[...]

Common Procedures 8 3A2589D Reversible Spray Tip In the event that particles or debris clog the spray tip, this sprayer is designed with a reve rsible spray tip that can be used to qu ickly and easily clear th e particles and resume sp raying as quickly as possible . • Always point the reversible spray tip forward when spraying . • When particl[...]

Common Procedures 3A2589D 9 Flexible Suction Tube This sprayer comes with a flexible suction tube for multi-directional sprayi ng without adjustment. To ensure proper function of flexible suction tu be, orient as shown. M ake sure ta b from spr ayer is aligned with groove from flexible suction tube and fi rmly push into place. Model 16N660 only: Th[...]

Sprayer Setup 10 3A2589D Sprayer Setup This sprayer arrives from the factory with a small amount of test material in the system. It is important that you flush this material from the spra yer before using it for th e first time: 1. Fill material cup with wate r or compatible solvent, thread onto sprayer a nd hand tighten. 2. Put prime/spray valve t[...]

Starting a New Job (or Refilling the Material Cup) 3A2589D 11 Starting a New Job (or Refilling the Material Cup) 1. Engage trigge r lock and p ut prime/spra y valve UP to release pressure . 2. Install material cup lin er, fill with ma terial, and thread on to sprayer. 3. To fill sprayer with fluid, disengage trigger lock and trigger sprayer for 10 [...]

Choosing the Correct Tip 12 3A2589D Choosing the Correct Tip Understanding Tip Number The last three digits of tip number (i.e.: X XX413 ) con- tains information about hole size an d fan width on sur- face when gun is held 12 in. (30.5 cm) from surface being sprayed. Example: For a 6 - 8 in. (152 - 203 mm) fan width and a 0.015 in (0.38 mm) hole si[...]

Install Spray T ip/Guard A ssembly (if not installed) 3A2589D 13 Install Spray Tip/Guard Assembly (if not installed) 1. Engage trigger lock and put prime/spray valve UP to release pressure. 2. Install filter to spray/tip guard assembly. NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-clockwise) to install. Turn right (o r clock- w[...]

Getting Started with Basic Techniques 14 3A2589D Aiming Sprayer Aim sprayer at bottom edge of previous stroke, overlapping each stroke by half. Spray Pattern Quality A good spray pattern is evenly distributed as it hits the sur- face. Adjust pressure control knob so pressure is just high enough to spray without “tails”. If tails persist at high[...]

Shutdown and Cleaning 3A2589D 15 Shutdown and Cleaning Flushing Sprayer 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup and return excess material to proper container. If used, properly dispose the material cup liner. 3. Remove flexible suction tube as shown below. 4. Use screwdriver to pry suction t[...]

Shutdown and Cleaning 16 3A2589D 7. Reconnect material cup and shake sprayer to move clean water around and clean all areas inside of mate- rial cup. 8. Disengage trigger lock and trigger sprayer for approxi- mately 15 seconds. Engage trigger lock. 9. Discard contaminated fluid and refill with appropriate flushing fluid. 10. Disengage trigger lock,[...]

Storage 3A2589D 17 Cleaning Sprayer Exterior Wipe paint off outside of sprayer using a soft cloth moist- ened with water or flushing fluid. Use only water-based or oil-based (mineral spirit-type) materials with flash point greater than 100° F (38° C). Do NOT submerge the sprayer. Storage 1. Lift prime/spray valve UP to the prime position. Remove [...]

General Service 18 3A2589D General Service See manual 3A1884 (available at www.graco.com) for complete instructions on properly servicing your spraye r. If you have opened the sprayer clamshell and do not have access to manual 3A1884, follow the instructions below to reduce the risk of errors when assembling the sprayer clamshell. Wiring Align swit[...]

Replacement Parts 3A2589D 19 Replacement Parts Models 16M886, 16N657, 24R747 51 52 53 1 2 40 41 59 3 4 23 22 21 20 57 56 38 11 13 15 17 17 12 14 16 36 34 35 39 42 43 45 44 46 31 33 37 27 25 26 31 30 29 28 24 9 10 32 32 61 5 7 8 7 6 60 ti19440a[...]

Replacement Parts 20 3A2589D Parts List - Models 16N657, 16M886, 24R747 Ref. If you have this model sprayer (model number is the same as the part number, which is between the battery and the sprayer) Order Part Number: Description Model 16N657, 24R747 262842 Sprayer Replacement Kit: includes parts 2, 7-20, 24-45, 56, 57, 59, 60 Model 16M886 262843 [...]

Replacement Parts 3A2589D 21 Parts List - Models 16N657, 16M886, 24R747(Continued) Ref. If you have this model sprayer (model number is the same as the part number, which is between the battery and the sprayer) Order Part Number: Description 27 All models 16M865 Complete Pump Assembly w/Adjustable Prime/Spray Valve: includes parts 10, 11-17, 24-28,[...]

Replacement Parts 22 3A2589D Replacement Parts Model 16N660 55 51 52 53 1 2 54 39 41 59 3 4 23 22 21 20 18 38 11 13 15 17 17 12 14 16 36 34 35 40 47 43 45 44 46 31 33 37 27 25 26 31 30 29 28 24 9 10 32 32 5 7 8 7 6 19 42 60 ti19497a[...]

Replacement Parts 3A2589D 23 Parts List - Model 16N660 Ref. Order Part Number: Description 262844 Sprayer Replacement Kit: includes parts 2, 7-20, 24-45, 47, 56, 57, 59, 60 1 243103 Pump Armor (32 oz) 2 16M816 Startup/Storage Kit 3 24F042 Storage Case 4 16D559 Battery Charger 5 NAR311 311 Spray Tip/Guard Assembly NAR315 315 Spray Tip/Guard Assembly[...]

Replacement Parts 24 3A2589D Parts List - Models 16N660 (Continued) Ref. Order Part Number: Description 28 16P051 Reciprocator Assembly Kit: includes parts 20, 28, 44, 55 29 114380 Motor Mount Screw 30 16P052 Drive Housing Assembly Kit: includes par ts 9 (qty. 4), 20, 29 (qty. 2), 30, 44, 55 31 16P049 Motor/Control Board Kit: includes par ts 20, 29[...]

Inlet Valve Fitting Removal/Service 3A2589D 25 Inlet Valve Fitting Removal/Service 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup, flexible suction tube, and bat- tery. 3. Hold sprayer upside-down and use wrench to loosen and remove inlet valve fitting, inlet valve, and spring. NOTE: Make sure the s[...]

Outlet Valve Fitting Repa ir 26 3A2589D Outlet Valve Fitting Repair NOTE: Before doing any repair to pump, perform Flushing Sprayer procedur e, page 15. Removal 1. Engage t rigger lock a nd pull prime/ spray valve U P to release pressure. 2. Remove battery. 3. Remove outlet valve fitting access plug. 4. Use tool (supplied) to loosen an d remove out[...]

Troubleshooting 3A2589D 27 Troubleshooting Check everything in this Troubleshooting Tab le before you bring the spraye r to an authorized service center. This equipment stays pressurize d until pressure is manually relieved. To help prevent serio us injury from press urized fluid, su ch as skin injection, splashing fluid and m oving parts, follow t[...]

Troubleshooti ng 28 3A2589D Sprayer makes sound but no material is sprayed when trigger is pulled Sprayer is not primed. Prime the pump. See Starti ng a New Job (or Refilling the Material Cup) , page 11. Use pump access armo r storage/startup tool to clear pump of debris. See Stor- age , page 17. Clean air vent hole s or the air vent valve as your [...]

Troubleshooting 3A2589D 29 Spray Pattern Diagnostics Sprayer sprays with poor results Spray tip is partially clogged. See Unclogging Spray Tip/Guard Assembly , page 14. Spray tip is not in correct position. Rotate spray tip to SPRAY position. Incorrect spray tip for application of material. See Choosing the Correct Tip, page 12. Spray tip filter is[...]

Troubleshooti ng 30 3A2589D Spray pattern has tails: Pressure control knob is too low. Turn up pressure control knob. Incorrect spray tip for application of material. See Choosing the Correc t Tip, page 12. Material not compatible with spraye r. Switch to comp atible material. Inlet or outlet valve fitting is worn. See Outlet Valve Fitting Repair ,[...]

Troubleshooting 3A2589D 31 Troubleshooting Leaks Problem Cause Solution Sprayer is leaking fluid at Points A Spray/tip guard assembly is loose. Tighten spray/tip gua rd assembly. O-ring inside needle assembly is worn out. Replace o-ring (108 195). Sprayer is leaking fluid at Point B O-ring on rear of needle assembly is worn out. Replace o-ring (108[...]

Technical Data 32 3A2589D Technical Data Hand-Held Sprayer (Models 16N657, 1 6M886, 16N660, 24R747 ) U.S. Metric Adjustable pressure range 1000 - 2000 psi 7.0 - 14 MPa, 69 -138 bar Maximum working pressure 2000 psi 14 MPa, 138 bar Weight 6.48 lb 2.94 kg Dimensions: Length 13.75 in. 34.9 cm Width 5.25 in. 13.3 cm Height 10.25 in. 26.0 cm Storage tem[...]

Preferred Material Settings Log 3A2589D 33 Preferred Material Settings Log Date Item Sprayed Material Sprayed Spray Tip Pressure Setting (Mark Dial) 03/24/2011 Crown moldi ng PST515 EXAMPLE[...]

All written and visual data contained in this document r eflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without not ice. For patent info rmation, see www. graco.com/patents. Original instructions. This manual contains English. MM 3A2589 Graco Headquarters: Minne ap[...]