Graco SDM5 manual

312865R EN INSTRUCTIONS SDM5 & SDM15 (Manual); SDP5 & SDP15 (Preset) Meters For metered dispense of oils and 50:50 antifreeze/water mix fluids. For professional use only. Not approved for use in European explosive atmosphere locations. Maximum Working Pressure: 1500 psi (10 MPa, 103 bar) Maximum Working Pressure (50:50 antifr eeze/water mix[...]

Models 2 312865R Models SDM5 Manual Dispen se Electronic Meters Model Number Swivel Extension Description Nozzle Fluid Type 255348 1/2” npt(f) Flexible Extension Automatic, non-drip, quick close Oil 255349 1/2” npt(f) Gear Lube Extension Non-drip, quick close Gear Lube 255350 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil 25[...]

Models 312865R 3 SDM15 Manual Dispense Electronic Meters Model Number Swivel Extension Description Nozzle Fluid Type 255800 3/4” npt(f) Rigid Extension Non-drip, quick close Oil or Antifreeze 255801 3/4” npt(f) Flexible Extension Non-drip, quick close Oil or Antifreeze 256836 1/2” npt(f) Rigid Extension Non-drip, quick close Oil or Antifreeze[...]

Models 4 312865R SDP5 Preset Dispense Electronic Meters Model Number Swivel Extension Description Nozzle Fluid Type 255200 1/2” npt(f) Rigid Extension Automatic, non-drip, quick close Oil 255351 1/2” npt(f) Flexible Extension Automatic, Non-drip, quick close Oil 255352 1/2” npt(f) Gear Lube Extension Non-drip, quick close Gear Lube 255355 1/2[...]

Models 312865R 5 SDP15 Preset Dispense Electronic Meters Model Number Swivel Extension De scription Nozzle Fluid Type 255353 3/4” npt(f) Rigid Extension Non-d rip, quick close Oil or Antifreeze 255354 3/4” npt(f) Flexible Extension Non -drip, quick close Oil or Antifreeze 256838 1/2” npt(f) Rigid Extension Non-d rip, quick close Oil or Antifr[...]

Warnings 6 312865R Warnings The following warnings are fo r the setup, use, grounding, main tenance, and repair of th is equipment. The exclama- tion point symbol alerts you to a general wa rning and the ha zard symbol re fers to procedure-sp ecific risk. Refer back to these warnings. Additional, pr oduc t-specific warnings may be found thro ughout[...]

Warnings 312865R 7 FIRE AND EXPLOSION HAZARD When flammable flui ds are present in th e work area, such as gasoline and windshield wiper fluid, be aware that flammable fume s can ignite or explode. To help pre vent fire and explosion: • Use equipment only in well ventilate d area. • Eliminate all ignition sou rces, such as cigarettes and portab[...]

Installation 8 312865R Installation Typical Installations (F IG . 1) The typical installatio n shown in F IG . 1 is only a guide. It is not a complete system design. Contact your Graco distributor f or assistance in d esigning a s ystem to suit your needs. Mounting Bracket (F IG . 2) Mounting Bracket Kit 24944 0 is available for resting th e dispen[...]

Installation 312865R 9 Pressure Relief Procedure This equipment will stay pressurized until the pressure has been m anually relieved. To reduce t he risk of serious injury from pressurized fluid, accidental spray from the dispense valve or splashing fluid, follow this Pressure Relief Procedure when ever you: • Are instructe d to relieve pressure.[...]

Installation 10 312865R 3. Slowly open the main fluid valve. a. Place the hose en d (with no disp ense valve connected) in to a containe r for waste oil. b. Secure the hose in the container s o it will not come out during flushing. c. If you have multiple di spense positions, first flush the dis pense posit ion farthest fr om the pump and work your[...]

Installation 312865R 11 Installing Nozzle (F IG . 6) 1. a. Thread new nozzle (33) onto e xtension (2 0). b. With an open-end adjustable wrench on flats of nozzle bushing , tighten firmly. 2. Open automatic tw ist lo ck nozzle and all fluid shut-off valves . Start pump to pressu rize system. See Operat ion Screens, Disp ensing in eith er the Manual [...]

Meter Overview 12 312865R Meter Overview Navigation and Modes 5-Way Menu Navigation Button (F IG . 7) • Includes 4 direction ARROWS (UP, DOWN, LEFT, RIGHT) and a center, ENTER button. • Pressing the direction A RROWS allows user to easily scroll through menus . To select/store your selection, you must press the center, ENTER button. • Pressin[...]

Setup Mode Screen s 312865R 13 Setup Mode Screens If you are in Opera tion Mode you must be on the Home Scr een shown in F IG . 10, to access the Setup M ode Screens. ( A complete de scription of the Home Scre en is provided on page 20 ). To display the Home Screen: 1. Wake up the meter by pressing any button on the key pad. 2. When an operation mo[...]

Setup Mode Screens 14 312865R Main Setup Screen (F IG . 12) All Meters The Main Setup Screen is the first scree n displayed when you enter the Setup Mo de. This screen displays a list of the available Setup Screens and also includes a link back to the Home Screen. Manual Meters Screens: • UNITS/LIM IT •C A L I B R A T E • BANNER • LANGUAGE [...]

Setup Mode Screen s 312865R 15 Units/Limit Screen (F IG . 13) For All Meters Sets the units of measurement to pints, quarts, liters, or gallons. Units/Limit Screen Feature s (F IG . 13) All meters include C - E C. Units Mode : Displays measurem ent unit that was selected using the Set Measurement Units button (E ). D. Wrench Icon: Returns user to M[...]

Setup Mode Screens 16 312865R Calibrate Screen (F IG . 14) For All Meters Recalibrates the meter for different fluids. Table 1. Calibration Factors • Calibration factors at 70°F (21°C) at 2.0 gpm (7.6 lpm). • Calibration number may vary slightly due to temperature or flow rate. All meters include D - M D. Wrench Icon: Returns user to Main Scr[...]

Setup Mode Screen s 312865R 17 Recalibrating the Meter ( F IG . 14) The meter is shipped from the factory with the defau lt calibration factor for 10W30 mo tor oil - at 70°F (21°C). This calibration factor is su fficiently accurate for most oils. If other fluids are used or if greater accuracy is required, the meter can be recalibrate d by perfor[...]

Setup Mode Screens 18 312865R Preset Screen (F IG . 15) For Preset Mete rs Only Sets the default preset amounts. Typically, you would enter amounts you most frequently d ispense. Preset Meters include D, P and Q D. Wrench Icon: Returns user to Main Screen. P. Measurement Unit: Set on Units/Limit Screen, page 15. Q. Set Preset Amounts: Sets dispensi[...]

Setup Mode Screen s 312865R 19 Banner Screen (F IG . 16) For All Meters Creates the information banne r displayed across top of the Home, Manual and Preset Screens. Banner Screen Features D and R D. Wrench Icon: Returns user to Main Screen. R. Banner field: Informa tion line. Provides space for up to 11 numeric and alpha characters an d/or spaces. [...]

Dispensing Fluid and Operation Mode Screens 20 312865R Dispensing Fluid and Operation Mode Screens If you are in the Setu p Mode, to display th e Operation M ode Screens use the UP or DOWN ARROW button to select HOME from the list. Pres s the Cente r ENTER but ton to disp lay the Op eration Mo de Home Sc reen shown in F IG . 18. A complete descript[...]

Dispensing Fluid and Operation Mode Screens 312865R 21 Manual Dispense (F IG . 19) All Meters See F IG . 19 for terms D - H D. Information Banner: Configurable i nformation banner. Data is input on Setup Mo de Banner Screen , page 19. E. Unit of Measurement : Identifies unit of measurement, pint, quart, ga llon or liter. Measurement Unit is set on [...]

Dispensing Fluid and Operation Mode Screens 22 312865R Preset Dispense (F IG . 22) Preset Meters Only See F IG . 22 for terms D - L D. Information Banner: Configurable information banner. Data is input in Setup Mode, Banner Screen, page 19. E. Unit of Measurement : Identifies unit of measurement, pint, quart, gallo n or liter. Unit is selected in S[...]

Dispensing Fluid and Operation Mode Screens 312865R 23 To modify the amount se lected: a. Use the UP or DOWN ARR OW to scroll up or down to increase or decrease the amoun t shown in fie ld L. Each tim e you press th e UP or DOWN ARROW the amou nt will increase or decrease in increments of 0.1 units. To speed up the scro lling progression, press and[...]

Dispensing Fluid and Operation Mode Screens 24 312865R To dispense in Prese t Mode: If the display was asleep , press any button to wake up the display. 1. From HOME screen, use the UP or DOWN ARROWS to select PRESET (F IG . 24). 2. Press ce nter, ENTER b utton to conf irm selec- tion.The Preset Dispense screen (F IG . 25) appears. 3. Squeeze trigg[...]

Dispensing Fluid and Operation Mode Screens 312865R 25 Totals Screen (F IG . 26) All Meters See F IG . 26 for terms F, G, M - P F. Home Icon: Returns user to Home Screen. G. Reset: Resets counter (M) to ze ro. M. Resettable Total: Shows cumulative amount that has been dispensed in all modes. Can be reset to zero at any time with Reset butt on (G). [...]

Troubleshooting 26 312865R Troubleshooting • Relieve pressure , page 9, be fore you check or repair the meter. Be sure all other valve s, controls and pump are operating proper ly. • When calling for Technical Assi stance you may be asked to provide the Software Version that is being used by your meter. Refer to F IG . 10, page 13, item #1 for [...]

Troubleshooti ng 312865R 27 Preset Models only - Trigger does not reset sufficiently to dispense fluid. Excessive dirt buildup is causing trip rod to stick. Clean trip rod or replace (page 30). Order Kit 255889. Meter leaks from twist lock nozzle. • It is important to distinguish between the two causes of this problem. A new nozzle will NOT corre[...]

Troubleshooting 28 312865R Error Codes Error codes are listed belo w. Even in an error condition the unit keeps trac k of the amount dispensed. Wit h any error code displayed you can: • Select Manua l option on Home Screen. Error code is cleared. Unit switches to Manual mode and dispensed amount is di splayed. • Select reset option. Error code [...]

Service 312865R 29 Service See Parts List , page 43, for reference numbers include d in the followin g Service instru ctions. Replacing the Battery The low battery and dead battery displays are explained in the Troubles hooting Table , page 26. To change the battery: 1. Press fir mly on batter y compartmen t cover. Usin g a flat screwdriver turn la[...]

Service 30 312865R Trip Rod Repair (SDP5 & SDP15 Meters Only) Disassembly 1. Relieve Pressure , pa ge 9. 2. Use a Torx (T20) wrench to re move 4 corner screws (A) located on the bo ttom of the meter (F IG . 30). Keep these screws for reassembly. 3. Turn mete r over and tilt cover back (F IG . 31). 4. With your finger, carefully lift up clip (D)[...]

Service 312865R 31 6. Remove two screws (D) holding reed switch boar d to the cover plate (F IG . 34). Keep these screws for reassemb ly. Remove cover ass embly. 7. Remove an d discard o-ring (5 ) (F IG . 35). 8. Remove guard (9) by inserting your thumb or finger behind the cover and pry it loos e. Then slide guard down and out of groove on housing[...]

Service 32 312865R 10. Place meter in a vise as shown in F IG . 3 8. Use new trip rod from your kit (2) or a non-metal rod or dowel to push trip rod th rough meter housin g (F IG . 38 and F IG . 39) far enough to access pin (19) holding together trip rod and trigg er. 11. Use a pick to push pin (19) out (F IG . 39). 12. Remove trigger assembly (6) [...]

Service 312865R 33 Reassembly Use all the new parts provided in the kit. Do not reuse the old parts. 1. Insert ba lls (3) in trip ro d (2) (F IG . 42). 2. Slide spring (1) over trip ro d (2) (F IG . 42). 3. Insert trip rod assembly in opening in mete r housing (F IG . 43). 4. Turn meter over and place in vise. Align holes in trigger assembly with h[...]

Service 34 312865R 8. Reinstall reed switch board in mete r housing. Use 2 screws (D) to secure re ed switch PCB to cover plate. Tighten screws until they bottom out. 9. Reconnec t lead (B) to b a ttery by carefully sliding connector over battery t erminals (E) until it snaps securely into p lace under clip (D) (F IG . 48). 10. Reconnect solenoid l[...]

Service 312865R 35 12. Replace 4 screws (A). Torque each to 15-25 inch pounds. 13. Install guard (9). F IG . 50 F IG . 51 A A ti11936a ti12009a 9[...]

SDM5 & SDM15 Man ual Meters Parts 36 312865R SDM5 & SDM15 Manual Meters Parts (  Replacement Danger an d Warning labels, tags and cards are available at no cost. Ref Part Description Qty 2 1154 77 SCREW, mach, torx pan hd 6 5 1208 12 O-RING, seal 1 6 15K41 8 TRIGGER, meter 1 9 15K46 4 GUARD, bumper 1 11 HOUSING, meter 1 17 255197 MODULE,[...]

SDM5 & SDM15 Man ual Meters Parts 312865R 37 34a 34b 34c 24b 24a 24e 24f 24c 24d 19 40 41 52 51 53 34 ti11916b 11 39 28 5 50 24c 49 18 9 32 31 31a 2 Torque to 15-25 IN. LBS 3 5 3 5 Torque to 20-30 FT. LBS 5 18a 17 / 47 6[...]

SDP5 & SDP 15 Preset Meters Parts 38 312865R SDP5 & SDP 15 Preset Meters Parts (  Replacement Danger and Warning labels, tags and cards are available at no cost. Ref Part Description Qty 2 1154 77 SCREW, mach, torx pan hd 6 3 255889 KIt, repair, trip rod, includes 3a-3c and instruction manual 312944 1 3a BALL,5 MM, carbide 3 3b ROD 1 3c [...]

SDP5 & SDP 15 Pres et Meters Parts 312865R 39 34a 34b 34c 24c 24b 24e 24f 24c 7 24d 15 6 19 8 3 18 24a 52 51 53 2 34 3a 3b 3c ti10617a 11 28 49 5 9 18a 12 17 / 47 32 31 31a Torque to 15-25 In. LBS 3 Torque to 20-30 FT. LBS 5 5 3 5[...]

Nozzle (33) and Extension (20) Kits 40 312865R Nozzle (33) and Extension (20) Kits Part No. Description Fluid Type 255852* Automatic, non-dr ip quick close nozzle with rigid extension. Oil 255853* Automatic, non-dr ip quick close nozzle with flexible extension Oil 255854 Non-drip, q uick close nozzle with rigi d extension Gear Lube 255855* Non- dri[...]

Nozzle (33) and Extension (20) Kits 312865R 41 255857 Non-drip, q uick close, high-flow no zzle with rigid extension Oil and Anti-freeze 255858 Non-drip, q uick close, high flow nozzle with flexible extension Oil and Anti-freeze Part No. Description Fluid Type ti11826 ti11829 ti11825 ti11829[...]

Nozzle (33) and Extension (20) Kits 42 312865R Nozzle (33) Kits Thermal Relief Kits (page 8) 255459* Automatic, non-drip, quick-close nozzle Qty Oil • BODY, nozzle 1 • O-RING, packin g 1 • SPRING, compressi on 1 • O-RING, packin g 1 • STEM, nozzle, valve 1 • SEAT, valve 1 255460* Automatic, non-drip, quick-close nozzle Anti-freeze • B[...]

Technical Data 312865R 43 Technical Data *Tested in 10W moto r oil. Flow rates vary with fluid pressure, temper ature and viscosity. **Battery re quired to mee t life expectan cy: Energizer ® Alkaline E91 . † At 2.5 gpm (9.5 lpm) , at 70°F (21°C), with 10-weigh t oil and 1 gallon dispensed. May require calibration; out-o f-box accuracy is +/- [...]

All written and visual data con tained in th is document reflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual conta ins English. MM 312865 Graco Headquarter s: Minneap[...]