Grizzly G0528 manual

COPYRIGHT © SEPTEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. W ARNING: NO PORTION OF THIS MANUAL MA Y BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROV AL OF GRIZZL Y INDUSTRIAL, INC. #TR5457 REVISED MAY, 2004. PRINTED IN TAIWAN ROUTER T ABLE MODEL G0528 INSTRUCTION MANUAL[...]

W ARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other mason[...]

T able o f Co ntent s SECTION 1: SAFETY ....................................................................................................................... 2 Safety Instructions For Power Tools .......................................................................................... 2 Additional Safety Instructions For Router Tables ..........[...]

-2- G0528 Sliding Router Table 5. KEEP CHILDREN AND VISIT ORS A W A Y . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TO[...]

G0528 Sliding Router Table -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your [...]

-4- G0528 Sliding Router Table Unfamiliarity with this manual could result in serious personal injury . Read and become familiar with the contents of this manual, including all the safety warnings. No list of safety guidelines can be com- pl e te . Op e ra t in g th i s m a ch i ne r y m a y require additional safety precautions spe - cific to your[...]

G0528 Sliding Router Table -5- We are proud to offer the Model G0528 Router Table. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com - mitment to customer satisfaction. [...]

-6- G0528 Sliding Router Table The Model G0528 power switch ( page 16, Figure 13 ) is designed to accept 2-prong DOUBLE INSULATED plugs or 3-prong grounding type plugs. The power switch provides the conve - nience of switching power to the router at the front of the router table instead of having to reach under the table and locate the switch. The [...]

G0528 Sliding Router Table -7- Set up and operation instructions will be easier to understand if you become familiar with the location and names of the machine features shown in Figure 2 . Figure 2. Machine features. Sliding Table Power Switch Main Table Table Tilt Brackets Miter Gauge Dust Port Infeed Fence Outfeed Fence Workpiece Hold-Downs SE CT[...]

-8- G0528 Sliding Router Table A. Left Fence ..................................................... 1 B. Right Fence ................................................... 1 C. Dust Hood ..................................................... 1 D. Power Cord ................................................... 1 E. Switch .................................[...]

G0528 Sliding Router Table -9- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscre w Phillips Head Screw Thumb Scre w Slotted Scre w Flat Head Phillips Screw Cap Scre w Carriage Bolt Hex Head Bolt Button Head Screw Flange Bolt Phillips Head Hex Bolt Lo[...]

-10- G0528 Sliding Router Table Metal components are often coated with a wax or oil to prevent rusting during shipment. Clean all coated parts with a solvent cleaner or cit - rus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean[...]

G0528 Sliding Router Table -11- This section covers the basic assembly and adjustment instructions needed to begin opera - tion. Complete the assembly in the order pro - vided in this manual and then read the remaining portion of the manual before attempting any type of operation. Y our safety is important! Please follow the warnings below during t[...]

-12- G0528 Sliding Router Table C ross Suppor ts Components Needed: Qty Table Assembly .................................................. 1 Table Cross Supports ......................................... 3 Rubber Stops ..................................................... 2 Cap Screws 5 ⁄ 16 "-18 x 1 1 ⁄ 2 " ...........................[...]

G0528 Sliding Router Table -13- Components Needed: Qty Stand Legs ......................................................... 4 Diagonal Supports .............................................. 2 Tray .................................................................... 1 Carriage Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " ..............................[...]

-14- G0528 Sliding Router Table Components Needed: Qty Left Fence ......................................................... 1 Right Fence ........................................................ 1 Dust Hood .......................................................... 1 Fence Lock Handles ........................................... 2 T ools Needed: 10[...]

G0528 Sliding Router Table -15- Components Needed: Qty Miter Fence ........................................................ 1 Miter Plate .......................................................... 1 T o attach the sliding table: 1. Secure the miter plate to the sliding table by sliding the T-bolts into the table T-track. 2. Position the miter plate[...]

-16- G0528 Sliding Router Table 5. Tighten the router clamps to secure the router base into position. Figure 14. Adjust the router clamp thickness bolts. Thickness Bolt Jam Nut Components Needed: Qty Switch ................................................................. 1 Switch Box .......................................................... 1 Pow[...]

G0528 Sliding Router Table -17- DO NOT use the router table without adequate dust collection. Hook the dust port up to a shop vacuum or dust collection system. Dus t P or t Hook - Up Figure 15. Securing the power wires to the switch. 5. Attach the black and white power wires to the back of the switch ( Figure 15 ), at the clips labeled “B” and [...]

-18- G0528 Sliding Router Table Y our safety is important! Please follow the warnings below during this entire section: T o avoid serious personal injury , read and become familiar with the entire instruction manual before using the Model G0528. Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respirator , an[...]

G0528 Sliding Router Table -19- 4. Raise the bit to a height slightly higher than that of the board thickness. 5. Adjust the infeed fence to the right of the outfeed fence, so that the distance is equal to the desired depth of cut ( Figure 17 ). Figure 17. Jointing setup. (Top View) Depth Of Cut Groove cutting: Beading is commonly defined as cuttin[...]

-20- G0528 Sliding Router Table 3. Raise the router bit to the desired height. 4. Adjust the fence back and away from the bit only enough to allow the ball bearing to con - trol the depth of cut as shown in Figures 20 & 21 . 5. Adjust the fence as close as possible to the bearing. The fence will serve as a back-up support, reducing the chance o[...]

G0528 Sliding Router Table -21- If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained ser - vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. C / O Techn[...]

-22- G0528 Sliding Router Table Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 G0 528 Machi ne Data She e t MACHINE DA T A SHEET Design Type ..................................................................................................... Floor Model Overall Dimensions: Main Table ................[...]

G0528 Sliding Router Table -23- 304 313 303 311 307 308 312 315 142 323 146 302 318-1 318 143 320 319 301 145 305 230 314 317 337 147 308 316 307 230 308 307 333 142 139 142 306 127 119 120 125 328 228 136 216 217 209 219 140 201 202 218 140 212 210 211 203 111 144 335 314 324 310 215 307 309 223 200 342 213 220 222 136 135 134 334 123 129 221 138 [...]

-24- G0528 Sliding Router Table 111 P0528111 FENCE HALF 112 P0528112 T-BOLT 1/4-20 X 3/4" 113 P0528113 MICRO-ADJUSTMENT ROD 114 P0528114 FENCE BODY (LEFT) 115 P0528115 FENCE BODY GUARD 116 P0528116 MICRO-ADJUSTMENT NUT 117 P0528117 HOLD-DOWN BRACKET 118 P0528118 HOLD-DOWN 119 P0528119 L-BRACKET 120 P0528120 KNOB BOLT 5/16-18 X 5/8" 121 P0[...]

G0528 Sliding Router Table -25- 219 P0528219 GUARD 220 P0528220 29MM INSERT PLATE 221 P0528221 MOTOR CLAMP PIECE 222 P0528222 HEX CLAMP SHAFT 223 P0528223 T-BOLT 1/4-20 X 2" 224 PB26 HEX BOLT 1/4-20 X 1-1/2" 226 PS38M PHLP HD SCR M4-0.7 X 10 227 PS38M PHLP HD SCR M4-.7 X 10 228 PHTEK26 TAP SCREW #10 X 1/2” 229 PB19 HEX BOLT 1/4-20 X 1/2[...]

-26- G0528 Sliding Router Table Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writt[...]

CUT ALONG DOTTED LINE ___Other__________________________________________________ 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10"[...]

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