Grizzly G0554Z manual

MO DE L G0 554 Z 1 4 " X 4 0 " G E A R- H EAD F L OO R L A TH E O WNER'S M ANU AL                     W AR NI NG [...]

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

T able of Con ten ts SECTION 6: MAINTENANCE ......................... 50      ?[...]

          IN TRODUCT ION             ?[...]

      Id entificat ion                 Figure 1.    A.    Headstock Con[...]

          The information contained herein is deemed accurate as of 1/3/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G05[...]

      The information contained herein is deemed accurate as of 1/3/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3 Model G0554Z [...]

          Saf et y I nst ru ctio ns fo r Mac hi ner y F or Y ou r Ow n Saf et y , Rea d In str uct io n Man ual Bef ore Op era ti ng thi s Mac h ine The purpose of safet y symbols is t o attract y our attention t o possible ha zardous conditions. This manual uses a [...]

      DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.[...]

      A dd iti on al S a fety f or M etal Lathes 1. CLEARING CHIPS.             [...]

      220 V S in gle - Ph ase Op er ation Full Load Amperage Draw            [...]

          Wear safety glas ses dur- ing t he entire setup pro - cess ! Th is ma chin e pr e se nts se ri ous inj ur y ha z ar ds to untrained use rs. Read through this entire manu- al to become familiar with the controls and op era - tions b efore st arting the m[...]

        In ven t or y              [...]

       The unpainted sur faces of your m achine are coated with a heavy- duty rust pre ventativ e that pre vents c orrosion during shipment and stora ge. This rust prev entativ e has been your machine's close ally and guardian since it lef t the factor y . I[...]

       Site Conside rations Figure 6 .    92" 38" 74" Side Door Elect. Cabinet Wall 30" 220V Single-Phase Weight Load Ref er to the Machine Data She et for the[...]

         P la ci n g & A ssemb li n g Lathe The Mod el G0554Z is a heavy machine. S erious personal in jur y may occur if safe moving methods are not used . T o b e safe, get assistance and use power equipment ra ted for at least 35 00 lbs. to mov e t he ship[...]

       Figure 11.         6.   ?[...]

                              ?[...]

      To test run the machine: 1.        [...]

           9.               ?[...]

                     ?[...]

           No li st of safet y gu id elines can be complete. E ver y shop environment is diffe rent. Alway s consider s afety first , as it ap plies to your individual wor king conditions. Use t his and other machiner y with caution and re spect . Fai lure to do [...]

       Headstock Controls A. Feed Rate & Thread Charts:            [...]

          Gearbox Controls F. Feed Lock Knob:         G. Numeric Feed Rate Knob: ?[...]

       U. Apron.        V. Longitudinal Handwheel:    ?[...]

         Foot Brake               Figure 22    [...]

       3.             ?[...]

                              ?[...]

        Figure 30.   3.          ?[...]

       Always u se a low sp ind le sp e ed whe n machining non - conc entric workpi eces or for of f- center turning to av oid eje cting the workp iec e from th e m ounting d evice at a high rate of spe ed. Failure to he ed this warning co uld lea d to s erious p[...]

       F ace plate             ?[...]

        Figure 36.              [...]

       T o mount a workpiec e onto the spindle dead center: 1.     2.   ?[...]

         Of fsettin g T ai ls t ock               [...]

      T ai l st oc k A l ig nmen t               ?[...]

        Dr il l i ng wi th Ta i l s t o c k T o inst al l an MT# 3 d rilli ng to ol i nto t he tailstock : 1.          [...]

      3.                ?[...]

          Stea dy Rest                   [...]

        Fol low Res t      Figure 48             ?[...]

        F ou r- W a y T ool P ost                  ?[...]

      2.               Note: For this ste[...]

           P o w er F eed                    ?[...]

        TPI in 1234567 8 40 40 127 120 A B A A B C D C D C D E F E F 4 4 1 ⁄ 2 5 6 7 5 1 ⁄ 2 5 3 ⁄ 4 6 1 ⁄ 2 8 9 10 11 1 1 1 ⁄ 2 1 2 1 3 1 4 16 18 20 22 23 24 26 28 32 36 40 44 46 48 52 56 64 72 80 88 92 96 1 04 1 12 .0294 .0 261 .0 235 .0214 .020 5 .01[...]

                     Figure 56   ?[...]

       NO T ICE AL W A YS make sure the spindle is turned OFF and is at a c ompl ete stop befo re changing any g ear configuration to prev ent damage t o the lath e gearing and v oiding the warranty . Setting Feed Rate Controls   [...]

        S eri ou s pe r son al inju r y ca n res ult if you m ake co nta ct w it h the g e ars , pull eys, a nd b el t insi de the lef t door of the lat he when the machine is run - ning or star ts unexpec t- edly . AL W A YS discon - nect th e lathe from po wer [...]

       NO T ICE Carriage fe ed rate is de pende nt upon th e sp in dl e sp e e d — hig he r sp in dl e s pe e ds equal highe r fe ed rates ! P ay clos e at ten - tion to the mov em ent of the carriage or cross slide and keep y our hand poised o ver the power fe[...]

         NO T ICE DO NOT engag e t he half- nut when the spindle speed is ov er 325 RPM. O ther wise, damage to t he half- nut, lead screw , or car- riage components may occur .     [...]

                  Figure 65             ?[...]

          SE CTION 5 : A C CE SS ORIE S  T1 0 09 6 — T aper Attachme nt for Mod el G0 554 Z H59 48 — Collet Attachm ent for Mo del G0 55 4Z H8 257 — Primros e Armo r Plate with Moly- D Machine and W ay Oil 1 Qu art [...]

       Figure 70.   G 9 610 — T e st I ndicator  "           "   G9 61 1— T est Indicator      ?[...]

           SE CTION 6 : MA INTE NA NCE Alwa ys disconnect power to t he mac hin e b efo re per forming maintenance. Failure to do this may result in serious p erson- a l i n j u r y.      [...]

       Lubrication                 [...]

           Hea dsto ck, Gear box, & Apr on Oil Reservoirs   Figures 77 – 80            ?[...]

       T ens ioning / Repl ac in g V - Bel ts NO T ICE After the first 16 hours of u se, the V-belts will str etch and seat into t he pul ley groov es. The V-b elts must b e p roperly re - tensioned af ter this pe riod to av oid severely reducing their useful lif[...]

        Replacing V-Belts 1.     2.   Steps 2–3       3.  ?[...]

       The coolant ta nk on this lathe is designed to store only coolant. During storage some flu - ids grow dang erous microbes , or , du e to the collection of tox ic met al chips in the fluid, the fluid can become a potent and e x trem ely poisonous solution t[...]

                    [...]

                     ?[...]

       Cr oss Sli de Ba ckl as h A d ju stmen t                   ?[...]

                         ?[...]

           Shear P i n Repl acemen t           [...]

       Brake Pads            [...]

            4.               [...]

       6.         7.   [...]

       Gap Remo v al              ?[...]

       REA D EL EC T RI C AL SAFE TY ON P A GE 65 !         ?[...]

         REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Ov er v ie w A B C E G D H J I F Halogen Lamp Electrical Cabinet Side Door Safety Switch Main Power Switch Brake Switch Motor Power Junction Box Coolant Pump Spindle Switches Control Panel A ?[...]

        REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Cabi ne t Ident if ica tio n Figure 100.     ?[...]

       REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Cabi ne t Wi r i ng Diag ram A1 A2 A2 1L1 3L2 5L3 21NC 2T1 4T2 6T3 22NC KM1 Contactor Tianshui GSC1-1201 A1 A2 A2 1L1 3L2 5L3 21NC 2T1 4T2 6T3 22NC KM2 Contactor Tianshui GSC1-1201 2T1 4T2 6T3 FR1 O[...]

       REA D EL EC T RI C AL SAFE TY ON P A GE 65 !    Figure 103.    A Halogen Lamp C Side Door Safety Switch NO 6 16 D Main Power Switch 5 1 7 3 0 6 2[...]

          REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Comp onen ts ( B )     C B   P age 68   C B ?[...]

       Electr i cal Comp onen ts (C )    Figure 107.   J Control Panel H Coolant Pump I Spindle Switches NO NO FWD REV GND 8 4 10 7 PE GND PE U21 V22 Z22 SB1 STOP SB2 [...]

          1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 142 159 3 3 3 5 9 8 7 7 14 5 9 8 14 15 17 14 15 18 20 31 21 22 29 24 25 28 26 27 38 1[...]

        Heads t ock Shi f ti ng Pa r ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0554Z0001 OIL FILL PLUG 32 P0554Z0032 GEAR SHAFT 22T 2 P0554Z0002 HEADSTOCK COVER 33 P0554Z0033 GEAR SHAFT 17T 3 PSB06M CAP SCREW M6-1 X 25 34 P0554Z0034 END CAP 4 P05[...]

            Heads t ock G ear i ng Brea k do w n Left Side Profile 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 99 100 101 102 103 104 105 106 107 108 109 128 157 76 82 128 82 74 74 96 96 128 A B A[...]

        Heads t ock G ear i ng P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 61 PSB11M CAP SCREW M8-1.25 X 16 87 P0554Z0087 O-RING 40 X 2.65 62 P0554Z0062 SPECIAL FLAT WASHER 88 P0554Z0088 CASTING PLUG 63 P0554Z0063 PULLEY 89 P0554Z0089 END CAP 64 P[...]

          Heads t ock Spi nd le Brea k do w n 74 82 89 90 95 96 103 110 111 112 113 114 115 116 117 118 120 121 122 123 124 125 126 127 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 158 119 61 134 [...]

       Heads t ock Spi nd le P arts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 61 PSB11M CAP SCREW M8-1.25 X 16 130 P0554Z0130 BEVELED PIN 74 PR11M EXT RETAINING RING 25MM 131 P0554Z0131 CAMLOCK 82 P0554Z0082 BALL BEARING 6204/P5 132 P0554Z0132 SPINDLE [...]

            Gearb o x Shi f ti ng Break do wn 201 202 203 204 205 206 207 208 209 210 211 212 213 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 234 235 236 238 239 240 241 242 243 244 245 247 249 250 251 252 253 254 255 256 257 258 259 2[...]

        Gearb o x Shi f ti ng Pa r ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0554Z0201 CASTING PLUG 234 P0554Z0234 SHIFT HUB 202 P0554Z0202 GEARBOX CASTING 235 PK05M KEY 4 X 4 X 10 203 P0554Z0203 TOP LEFT GEARBOX COVER 236 P0554Z0236 SHAFT 204 [...]

       Gearb o x G ear i ng Brea k do w n 250 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 3[...]

       Gearb o x G ear i ng P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 250 PSB01M CAP SCREW M6-1 X 16 294 P0554Z0294 GEAR WASHER 262 P0554Z0262 SPECIAL FLAT WASHER 295 P0554Z0295 GEAR 16T 263 P0554Z0263 GEAR 52T 296 P0554Z0296 GEAR 26T 264 PSB02M[...]

          Apron Controls 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 401 419 473 473 435 429 431 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 PSB04M CAP SCREW M6-[...]

       Apron G earin g 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 474 A B A C D E B C D E REF PART # DESCRIPTION REF PART # DESCRIPTION 436 P0554Z0436 BUSHING[...]

          Sadd le & Cro ss S li de Brea k do w n 501 502 503 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 540 541 542 543 544 545 547 548 550 551 552 553 554 555 556 557 55[...]

       Sadd le & Cro ss S li de P arts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P0554Z0501 CROSS SLIDE GIB 533 PS09M PHLP HD SCR M5-.8 X 10 502 P0554Z0502 GIB ADJUSTMENT SCREW 534 P0554Z0534 GRADUATED DIAL 503 PS09M PHLP HD SCR M5-.8 X 10 535 [...]

       Com pou nd Sl ide & T oo l P os t REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P0554Z0601 TOOL POST BASE 620 P0554Z0620 BEARING HOUSING 602 P0554Z0602 TOOL POST LOCK SCREW 621 PSB02M CAP SCREW M6-1 X 20 603 P0554Z0603 HANDLE HUB 622 P8103 THRUST B[...]

        Ta i l s t o c k REF PART # DESCRIPTION REF PART # DESCRIPTION 651 P0554Z0651 GRADUATED DIAL 671 P0554Z0671 HANDLE 652 PSB02M CAP SCREW M6-1 X 20 672 PSB128M CAP SCREW M8-1.25 X 70 653 P0554Z0653 BEARING HOUSING 673 P0554Z0673 TAILSTOCK GIB 654 P8103 THRU[...]

       Fol low Res t Th read Dial REF PART # DESCRIPTION 701 P0554Z0701 ADJUSTMENT KNOB 702 PSS02M SET SCREW M6-1 X 6 703 P0554Z0703 BUSHING 704 P0554Z0704 SPECIAL SCREW 705 P0554Z0705 SLEEVE 706 P0554Z0706 BRASS FINGER 707 PN01M HEX NUT M6-1 708 PSS02M SET SCREW[...]

       Stea dy Rest REF PART # DESCRIPTION REF PART # DESCRIPTION 801 P0554Z0701 ADJUSTMENT KNOB 811 P0554Z0811 LOWER STEADY REST CASTING 802 PSS02M SET SCREW M6-1 X 6 812 P0554Z0812 LOCK PIN 803 P0554Z0803 BUSHING 813 PN09M HEX NUT M12-1.75 804 P0554Z0804 ADJUST[...]

        Ch ange & En d Gears REF PART # DESCRIPTION REF PART # DESCRIPTION 851 P0554Z0851 GEAR 30T 868 PK19M KEY 5 X 5 X 14 852 P0554Z0852 GEAR 40T 869 P0554Z0869 GEAR 50T 853 PSB24M CAP SCREW M5-.8 X 16 870 P0554Z0870 SPECIAL FLAT WASHER 854 P0554Z0854 SPECI[...]

        Bed & Shaft Brea k do w n 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 941 942 943 944 945 946 947 948 949 950 951 952 953 954 955 956 957 958 959 960 9[...]

         Bed & Shaft P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 904 P0554Z0904 THREADED STUD 933 PSS25M SET SCREW M6-1 X 20 905 P0554Z0905 ELECTRICAL BOX 934 P0554Z0934 PIN 3 X 20 906 P0554Z0906 GAP 935 P0554Z0935 CONTROL FORK 907 PSB47M CAP [...]

       Stan d & B ra ke Brea k do wn 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042 1043 1044 10[...]

        Stan d & B ra ke P ar ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 510 PSB02M CAP SCREW M6-1 X 20 1033 P0554Z1033 ADJUSTMENT BRACKET 562 P0554Z0562 STRAIN RELIEF 1034 PS88M PHLP HD SCR M8-1.25 X 50 563 P0554Z0563 LAMP BRACKET 1035 PN03M HEX[...]

      Electr i cal Brea k do wn KA1 32A 32A 328 329 331 332 1053 1054 1057 1057-1 1057-2 1057-3 1057-4 1057-5 1057-6 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 1116 1117 1118 1119 1120 1053-1 1053-2 1053-3 1053-4 1053-5 1053-6 1129[...]

          Electr i cal P ar ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 328 P0554Z0328 STOP BUTTON ASSEMBLY 1105 P0554Z1105 TERMINAL BLOCK 22-POST 329 P0554Z0329 JOG BUTTON ASSEMBLY 1106 P0554Z1106 GROUNDING BLOCK 331 P0554Z0331 POWER LAMP ASSEMBLY 11[...]

        A ccesso ries 1201 1202 1203 1204 1205 1206 1207 1208 1209 1210 1215 1217 1224 1225 1226 1227 1228 1229 1230 1231 1232 1211 1212 1213 1214 1221 1222 1223 1218 1219 1220 961 1201-1 1201-2 1233 REF PART # DESCRIPTION REF PART # DESCRIPTION 961 P0554Z0961 SH[...]

        1251 1252 1253 1254 1255 1256 1257 1258 1259 Label P l acemen t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label i[...]

CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # ___[...]

T APE ALONG EDGES- -PLE ASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZ L Y IND USTRI AL , I NC. P .O. BO X 20 69 BEL LINGHAM, W A 98227 -2069 Pla ce Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________S t a t e ______Z i p ______ Send a Grizzly Catalog to a frie[...]

W AR RANT Y A ND R ETU RNS Grizzly Industrial, I nc. wa rrants e very product it sells for a period of 1 y ear to the original purc haser from the dat e of purchase. This warranty does not apply t o defects d ue direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alte rations or lack of maint enance. This is Grizzly’ s so [...]

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