Grizzly G0609 manual

MO DE L G0 60 9 1 2 " P A RAL L EL O GRA M J OINTE R O WNER'S MANU AL COPYRIGHT © O CTOBER, 20 0 6 BY GRIZ ZL Y IN DUSTRIAL , INC. W AR NI NG : NO P OR TI ON OF T HI S MA NUAL MA Y BE REPR OD UCE D I N AN Y SH APE OR FOR M WI TH OUT T HE W RI T TE N APPROV AL OF G RI Z ZL Y I ND US TR IAL , IN C. # BL 84 52 PRINTED IN CHINA[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .............................[...]

SECTION 7: SERVICE ................................................................................................................... 32 Troubleshooting ........................................................................................................................ 32 Inspecting Knives ......................................................[...]

G06 09 1 2" Parallelogram Jointer -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines. If you have any service questions or parts requests, plea[...]

- 4- G 06 09 1 2 " Pa rallelogram Jointer Mach ine Data Sheet MODEL G0609 12" P ARALLELOGRAM JOINTER Customer Ser vic e #: (57 0) 5 46 - 966 3 • T o Ord er Call : (80 0) 523 - 4 777 • Fax #: (8 00 ) 43 8 -59 0 1 MA CHINE D A T A SHEE T Product Dimensions: Weight .........................................................................[...]

G06 09 1 2" Parallelogram Jointer -5 - Capacity Maximum Depth of Cut ............................................................................................................................. 1 ⁄ 8 " in. Maximum Rabbeting Depth ...........................................................................................................[...]

- 6 - G0 60 9 1 2" Parallelogram Jo inte r Figure 1. G0609 identification. A. Outfeed Table B. Fence C. Fence Lock Handle D. Fence Tilt Lever E. Cutterhead Guard F. Control Panel G. Infeed Table H. Depth Scale I. Infeed Table Lock J. Infeed Table Adjustment Handwheel K. Outfeed Table Lock L. Outfeed Table Adjustment Handwheel M. Dust Port Iden[...]

G06 09 1 2" Parallelogram Jointer - 7 -                ?[...]

-8- G06 09 1 2" Parallelogram Jointer                 [...]

G06 09 1 2" Parallelogram Jointer -9 - A ddit ion al Safe t y for Joi n ters No list of safet y guide lines can be complete. E ver y shop environment is dif ferent . Alwa ys consider safet y first, as it ap plies to your individual working c onditions. Use this and other machine ry wit h caution and resp ec t. Fail ure to do so could re sult i[...]

- 1 0 - G 06 09 1 2 " Pa rallelogram Jointer Serious personal inju r y could occur if you connect the machine to the power sourc e before y ou have complete d the set up pro - cess . DO NOT connect the machine to t he power source until instructed to do so. 220 V Sin gle - P ha se Gr oun din g In the e vent of an electrical shor t, grounding r[...]

G06 09 1 2" Parallelogram Jointer - 1 1 - W e ar safet y glasses dur- ing t he entire s et up pro - cess ! Th is ma ch in e pr es e nt s se r io us inj ur y h a z a rd s to untrain ed users . Read through this entir e ma nu - al to be come familiar with the controls and op era - tions befor e star ting t he machine ! Set Up Safe t y SE CTION 3[...]

- 1 2- G060 9 1 2 " Pa rallelogram Jointer In v ent or y After all the par ts ha ve been remov ed from the wood crate , you should have the following items: Crate Conte nts : ( Figure 3 & 4 ) Qt y A. Jointer Assembly ........................................ 1 B. Fence Assembly ......................................... 1 C. Fence Bracket ..[...]

G06 09 1 2" Parallelogram Jointer - 1 3 - Hard wa re Recogn iti on Cha r t[...]

- 1 4- G0 60 9 1 2 " Pa rallelogram Jointer Figure 5. Minimum working clearances. Fl oor Loa d Refe r to the Ma chine Dat a She et for t he weight and footprint s pec ific ations of your m achine. Some resid ential floors may require additional reinfo rcement to sup por t both t he machine and operator . Ma chi ne Pla cem ent Consider e xistin[...]

G06 09 1 2" Parallelogram Jointer - 1 5 - Mo vi n g & P laci ng Jo in ter The Mod el G0 60 9 requires the use of lif ting equipment such as a forklift, engine hoist, or boom crane. DO NOT lif t the machine by hand. If you are unsure how to lif t this jointer , consult a qualified professional . T o lif t the jointer : 1. Wrap lifting strap[...]

- 1 6 - G0 60 9 1 2 " Pa rallelogram Jointer Figure 8. Installing fence bracket. 2. With the help of an assistant, lift the fence assembly over the fence bracket, slip the sliding bushing ( Figure 9 ) into the fence bracket slot, and make sure the key and key- way slot fit snugly. T o inst all t he fenc e : 1. Align the mounting holes on the f[...]

G06 09 1 2" Parallelogram Jointer - 1 7 - P edestal Swi tc h The pedestal switch is upside down for s hipping purposes. Compone nts and Ha rdware N eed ed : Qt y • Flat Washers 10mm (Pedestal) .................. 2 • Lock Washers 10mm (Pedestal) ................ 2 • Cap Screws M10-1.5 x 25 (Pedestal) ........ 2 • Pedestal Switch .......[...]

- 1 8 - G0 609 1 2" Parallelogram Jointer Kni fe Set ti ng Jig Assemble the jig as shown in Figure 1 3 . Chec ki ng Out feed T able H ei gh t The out feed tab le MUST be lev el with the knives when they are at top- dead- c enter or the workpiece cannot be feed across t he jointe r safely . The outfeed table height is factor y set, but we recom[...]

G06 09 1 2" Parallelogram Jointer - 1 9 - Dus t P or t The dust por t is installed at the f actor y , so just attach i t to an adequate dust collec tion system . Recommended CFM at Dust Port : .... 615 CFM Do not confuse this CFM r e com mendation with the r ating of the dust c olle ctor . T o d eter mine the CFM at the dust port, you must tak[...]

-20- G 06 09 1 2" Pa rallelogram Jointer Damag e to your ey es, lungs , and ears could re su lt from usin g thi s ma chi ne wit hou t prope r protective gear . Alway s wear safety glasses , a respirator , and hearing protection when op erating this machine. Lo o s e h a ir a n d c l ot h - ing could g et caught in machiner y and c ause s eri -[...]

G06 09 1 2" Parallelogram Jointer - 21 - T able M ov ement : T o move t he infeed t able, loosen t he table loc k ( Figure 1 7 ), move the t able with the table hand wheel in t he preset range, then tighten the table lock. The out feed t able is preset with no range of movement allowed, so if it g ets accidentally unlocked it will not move . T[...]

-22- G0609 1 2" Parallelogram Jointer • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your jointer. Never joint MDF, particle boa[...]

G06 09 1 2" Parallelogram Jointer -23- The purpose of surface planing on the jointer is to mak e one flat fa ce on a piece of stoc k (see Figures 22 & 23 ) to prepare it for sur face planing on a thick ness planer . T o sur face p lane on th e jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 7 . 2. Inspect your stock f[...]

-2 4- G 06 09 1 2 " Pa rallelogram Jointer The purpose of edge jointing is to produce a fin- ished, flat-ed ged sur face (see Figures 24 & 2 5 ) that is suitab le for joiner y or finishing. It is also a necessar y step when squaring rough or warped stock. Figure 25. Illustration of edge jointing results. To edge joint on the jointer: 1. Re[...]

G06 09 1 2" Parallelogram Jointer -25- The purpose of bev el cutt ing is to cut a spec ific angle into the edge of a workpiece (see Figures 26 & 2 7 ). The M odel G06 09 has preset fence stops at 45˚ inwa rd, 90˚ , and 45˚ out ward ( 1 35˚). If your situ - ation requires a dif ferent angle, t he preset fence stops can be easily adjuste[...]

-26- G0 60 9 1 2 " Pa rallelogram Jointer The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures 28 & 29 ). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock. To rabbet cut on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on[...]

G06 09 1 2" Parallelogram Jointer - 27 - SE CTION 5 : A C CE SSORIE S Figure 32. G3631 Jointer/Planer Knife Hone. G3640—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth running with less vibration and noise than solid belts. The Po wer T wist ® V -belt s can be customiz ed in minutes to an y siz e — just add or remov e se ctions t[...]

-28- G0 609 1 2" Parallelogram Jointer H9246—12" HSS Replacement Jointer Knives (Set of 4) G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper Required for jointing, planing, or sanding to criti - cal tolerances. These traditi onal dial caliper s are accurate to 0.001 " and can measure outside su[...]

G06 09 1 2" Parallelogram Jointer -29- Figure 38. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for vis[...]

-3 0 - G0 609 1 2" Parallelogram Jointer Cleaning the Model G0 609 is relativ ely eas y . V acuum excess wood chips and sawdust, and wipe off the remaining dust with a dr y cloth. If an y resin has built up, u se a resin dissolving cleaner to remov e it. T reat all unpainted cast iron and steel with a non-st aining lubri cant after cleaning. C[...]

G06 09 1 2" Parallelogram Jointer -3 1 - Maintenanc e Per formed Approximate H ours Of Us e Mai nt enan ce Log Date[...]

-32- G06 09 1 2" Para llelogram Jointer Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement part s or you are unsure of your repair skills, then feel free to call our T ec hnical Suppor t at ( 57 0) 54 6 -9 663. SE CTION 7 : SE R VIC E T rou bles hoo ti ng Mo tor &[...]

G06 09 1 2" Parallelogram Jointer -33 - Symptom Possible Cause Possible Solution Exce ssi ve sni pe (g oug e in the end of the boar d that is u neven wit h t he re st of the c ut). 1. Outfeed table is set too low. 2. Operator pushing down on end of workpiece. 1. Align outfeed table with cutterhead knife at top dead center ( Page 18 ) . 2. Redu[...]

-3 4- G0 60 9 1 2 " Pa rallelogram Jointer A dju st in g / Repla ci ng Kni v es Ins pectin g Kni v es The height of the k nives can be inspec ted with a straightedge to ensure that they are set ev enly with t he out feed table at their hig hest point in t he cut terhead rotation. T ools N e ede d Qt y Straightedge .............................[...]

G06 09 1 2" Parallelogram Jointer -35 - T ools N e ede d Qt y Straightedge ...................................................... 1 Knife Setting Jig (Optional) ............................... 1 Hex Wrench 3mm .............................................. 1 Wrench 10mm ................................................... 1 To adjust/replace th[...]

-3 6 - G06 09 1 2" Paral lelogram Jo inte r 7. Adjusting the knife heights: a. Using a 3mm hex wrench, find the jack screws through the access holes in the cutterhead ( Figure 45 ) and rotate the jack screws to raise or lower the knife. When the knife is set correctly, it will barely touch the bottom of the straight - edge or the knife setting[...]

G06 09 1 2" Parallelogram Jointer -37 - Chec ki ng / A dj us ti ng T able Pa ral leli sm If the tables are not p arallel with the cut terhead or each other , then poor cutt ing resu lts and kickbac k can oc cur . T ools N e ede d Qt y Straightedge ...................................................... 1 Wrench 17mm ............................[...]

-3 8- G0 60 9 1 2 " Pa rallelogram Jointer Ad jus tin g Tabl e Para ll eli sm For safe and proper cutt ing r esults, the tables must be p arallel to the cut terhead. Adjusting them to be parallel i s a task of precision and patience, and ma y take up to one hour t o complete. Luckily , this is consi dered a permanent adjustment and should not [...]

G06 09 1 2" Parallelogram Jointer -39 - 3. Place the straightedge in one of the positions shown in Figure 49 , and adjust the table (a small hammer and punch or pin-type span - ner wrench may be necessary to turn the eccentric bushings) so that the straightedge touches the cutterhead while lying flat across the outfeed table. Repeat this step [...]

- 40 - G0 60 9 1 2 " Pa rallelogram Jointer         Figure 53. Using feeler gauges to set outfeed table height. 5. Place the straightedge on the outfeed table so it hangs over the cutterhead, [...]

G06 09 1 2" Parallelogram Jointer - 4 1 - The fence stops simplif y t he task of adjusting t he fence to 4 5 ˚ inward, 90˚ , and 45˚ out ward ( 1 3 5 ˚ ). T ools N e ede d Qt y 45° Square ........................................................ 1 90° Square ........................................................ 1 Sliding Bevel ........[...]

- 42 - G0 60 9 1 2 " Pa rallelogram Jointer To set the 90˚ fence stop: 1. Lower the stop block against the fence, as shown in Figure 59 , and loosen the fence tilt lock. T o se t the 4 5° outward fence stop : 1. Raise the stop block, loosen the fence tilt lock, and position the fence against the 45° outward positive stop bolt. — If the fe[...]

G06 09 1 2" Parallelogram Jointer -43 - Inspect the V -belts closely; if you notic e fraying, cracking, gla zing, or an y other damage, replace the belts. A worn or d amaged V-belt will not pro - vide optimum power transmission from the motor to t he drum and feed belt. V -belt remov al and replacement is simply a mat - ter of loosening the V [...]

- 44 - G0 60 9 1 2" Parallelogram Jo inte r 4. Loosen the fasteners that hold the motor to the brackets shown in Figure 63 . 5. Shift the motor horizontally as needed to align the motor pulley with the cutterhead pulley. 6. Tighten the fasteners that hold the motor to the brackets. V-belts should be parallel and aligned as shown in Figure 62 .[...]

G06 09 1 2" Parallelogram Jointer -45 - G0 60 9 El ectri cal Com ponen ts STOP Switch Thermal Relay To Control Panel START Switch To Power Source To Motor Figure 64 . Motor junction box. Figure 65 . Control panel. Figure 66 . Magnetic switch assembly (behind right access panel). Contactor[...]

- 46 - G0 60 9 1 2" P arallelogram Jointer                         ?[...]

G06 09 1 2" Parallelogram Jointer - 4 7 -                                               ?[...]

- 48 - G0 609 1 2" Parallelogram Jointer REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0609001 CUTTERHEAD GUARD 46 PLW06M LOCK WASHER 10MM 4 PFH23M FLAT HD SCR M8-1.25 X 16 47 PB32M HEX BOLT M10-1.5 X 25 5 P0609005 SPECIAL FLAT WASHER 48 P0609048 BUSHING 6 PSS04M SET SCREW M6-1 X 12 49 P0609049 WORM GEAR 7 P0609007 ADAPTER 50 PK12M KEY 5 X [...]

G06 09 1 2" Parallelogram Jointer -49 - T able Asse mbl y Pa r ts Break do wn                     T able Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION[...]

-50 - G06 09 1 2" Parallelogram Jointer                               ?[...]

G06 09 1 2" Parallelogram Jointer - 5 1 -                              ?[...]

-52- G06 09 1 2 " Pa rallelogram Jointer REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0609301 LEFT ACCESS DOOR 327 P0609327 LATCH 301-1 PSBS18M BUTTON HD CAP SCR M6-1 X 18 328 P0609328 SMALL STRAIN RELIEF 301-2 PW03M FLAT WASHER 6MM 329 PSB88M CAP SCREW M10-1.25 X 25 302 P0609302 DUST HOOD 330 PLW06M LOCK WASHER 10MM 302-1 PSBS11M BUTTON[...]

G06 09 1 2" Parallelogram Jointer -53 - W arn i ng Label P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0609401 MACHINE ID LABEL 408 G8589 GRIZZLY NAME PLATE-LARGE 402 P0609402 CUTTERHEAD WARNING LABEL 409 P0609409 MODEL NUMBER LABEL 403 P0609403 CUTTERHEAD GUARD WARNING LABEL 410 P0609410 RESPIRATOR-HEARING LABEL 404 PLABEL-[...]

-5 4- G 06 09 1 2 " Pa rallelogram Jointer Grizzly Industr ial, Inc. warrants ev er y product it sells for a period of 1 year to the orig inal purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of maintenance. This is G[...]

         ?[...]

                             [...]

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                        ?[...]