Grizzly G0633/G0634 manual

MO DE L G0 63 3 / G0 634 J OINTE R / P L A NE R C OMB INA TIO N MA CHINE O WNER'S MANU AL COPYRIGHT © APRIL , 20 07 BY GR IZZL Y IND USTRIAL, I NC., RE VISED , JUL Y 20 07 ( BL) W AR NI NG : NO P ORT I ON OF T HI S MA NUAL MA Y B E REPRO DU CED I N AN Y S HA PE OR FOR M W I THO UT T HE WR IT TE N A PPROV AL OF GR IZ Z L Y IN DU ST RI AL , I N[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 G0633 Machine Data Sheet .......................... 3 G0634 Machine Data Sheet .......................... 5 Identification ........[...]

-2 - G0 633 /G 063 4 Jointer/Planer Combo Machine INTR ODU CTION F ore w ord We are proud to offer the Mod el G0633/G0634 Jointer/Planer Combination Machine. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -3 -                     [...]

- 4- G 063 3 / G06 34 Jointer/ Plane r Com bo Machine       ?[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -5 -                ?[...]

- 6 - G0 633 / G0 63 4 Jointer/Planer Co mbo Machine       [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 7 - Figure 1. G0634 identification and controls. A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Height Knobs E. Quick Release Knobs F. Tilt Lock G. Fence Lock Lever H. Fence Adjustment Knob I. Infeed Table Lock Knob J. Infeed Handgrip K. Infeed Table L. Jointer Dust Port M. Planer Table Ide[...]

-8- G06 33 / G0 634 J ointe r/ Planer C ombo Machine               ?[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -9 -                 ?[...]

- 1 0 - G06 33 / G0 634 Jo inte r/ Planer C ombo Machine A ddit ion al Safe t y Instr uct ion s f or Joi n ters Like all machines ther e is danger associ ated with this m achine. Accidents are freque ntly caused by lack of familiarity or failure to pay atte ntion. Use this machine with resp ect and caution to lessen th e possibility of oper ator in[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 1 1 - A ddit ion al Safe t y Instr uct ion s f or P laner s No list of safet y guidelines can be complete. E ver y shop environment is dif ferent . Alwa ys consider s afet y first , as it appli es to your individual working c onditions. Use this and other machine r y with caution and r espe ct . Fa[...]

- 1 2- G063 3 / G06 34 Jointer/ Plane r Com bo Machine Serious p ersonal injury could occur if you connect t he machine to th e p ower sourc e before you h av e compl eted t he set up pro - cess . D O NOT connec t t he machine to t he power source until instructed to do so. 220 V Op erat io n Gr oun din g In t he event of an elec trical shor t, gro[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 1 3 - W e ar safet y gl asses dur- ing t he entire s et up pro - cess ! Th is ma chi ne p r es e nt s se ri o us in jur y ha z ar d s to untrain ed users . Read through this e ntire manu - al to be come fa miliar with the controls and op era - tions be fore sta rt ing the machine ! Set Up Safe t y [...]

- 1 4- G 063 3 / G06 34 Jointer/ Plane r Com bo Machine In v en t or y If any nonproprietar y p ar ts ar e missing (e. g. a nut or a washer) , we will gladly replace them; or for the sake of expediency , replacements can be obtained at you r loc al hardwar e store. Figure 5. Spiral cutterhead hardware. The following is a descr iption of the main co[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 1 5 - Hard wa re Recogn itio n Cha r t[...]

- 1 6 - G 063 3 / G06 34 Jointer/ Plane r Com bo Machine Fl oor Loa d Refe r to the Machine D ata Sh eet for t he weight and foot pr int sp ec ifi cat ion s o f your mac hin e. Some residential floors may require add itional reinfo rcement to supp or t both the mac hine and operator . Pl ace men t Loca tio n Consider existing and anticipated needs,[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 1 7 - Mo vi n g & P la ci ng Ba se Un it The Mod el G0 6 3 3 / G0 6 34 is a heavy machine. Se rious per sonal injury may occur if safe moving metho ds are not used. T o b e safe, ge t as sis ta nc e an d u se power equipment to move th e s hi pp in g cr at e an d remove the m achine from the cr[...]

- 1 8 - G0 633 /G0 63 4 Jointer/Planer C ombo Machine Cu t ter head Gua rd T o inst all the cut terhea d guard : 1. Remov e the shaft lock kno b and inser t the cut terhead guard shaf t into t he bracke t hole as shown in Figur e 1 3 . 5. Test the guard by pulling it back and letting go. The rubber dot on the guard should hit the fence when the gua[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 1 9 - Figure 14. Knife setting gauge assembly. Assemble t he knife set ting gauge using the knife setting gauge rod, f eet and 9mm e - clips as shown in Figure 1 4 . Kni fe Set ti ng Gauge Figure 15. Dust hose attached to jointer dust port. Dus t Col lecti on DO NOT oper ate the Mod el G0 6 33 / G [...]

-20- G 063 3 / G06 34 Jointer/ Planer Combo M achine T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs smoothly and without vibration and 2) the stop button safety feature works correctly.[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 21 - Ti gh ten V - Belts The final step in the setup process must b e done after ap proxi mately 1 6 hours of op eration. During this first 1 6 hours, the V -belts will stretch and seat into the pulley grooves . After this 1 6 hours, you must retension the V -belts to av oid slippage and burn out. [...]

-22- G0633 / G0 63 4 Jointer/Planer Co mbo Machine Damag e to your ey es, lungs, a nd ears could re su lt f ro m usi ng thi s mac hi ne w it ho ut prope r p rotective gear . Always wear safet y glasses , a respirator , and hearing protection when op erating this machine. Lo o s e h a ir an d cl ot h - ing could g et caught in machiner y and c ause [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -23- T able M ov eme nt : Loosen the c ap screws o n the infeed handgrip and out feed ta ble adjustment knob before mo ving the infeed and outfeed tables ( Figure 1 9 ). Use an adjustable wrench to turn the outfeed adjustment kno b . Figure 19. Table control locations. Outfeed Table Adj. Knob Infeed [...]

-2 4- G 063 3 / G06 34 Jointer/ Plane r Com bo Machine Jo in ter - P laner Con v ers ion The Model G06 33 / G0 634 is ready for jointer operations after it is setup . T o use the machine as a planer , you must per form a conversion. T o s et up the machine for pla ner op erations : 1. DISCONNECT THE JOINTER/PLANER FROM THE POWER SOURCE! 2. Remove t[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -25- 5. Turn the table lock lever ( Figure 24 ) clock- wise, pull it out, and turn the table up . The table will lock into place when raised to its highest position as shown in Figure 25 . Figure 24 . Infeed table lock lever. 6. Raise the outfeed table in the same manner as you did with the infeed ta[...]

-26- G0 63 3 /G 063 4 Jointer/Planer Combo Machine Here are some rules to follow when choos- ing, jointing, and planing stock on a jointer or thickness planer : • DO NOT joint or surface plane stock that contains knots. Injury to the operator or damage to the workpiece can occur if the knots become dislodged during the cutting operation. • DO N[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 27 -    Squaring st ock in volv es four steps per formed in the ord er be low: 1. Surface Plane on the Jointer —The con - cave face of the workpiece is surface planed flat with a jointer. Previously Jointed Edge Previously Surface Planed Face 2. Surface Plane on the Thickness Pl[...]

-28- G0 633 / G0 63 4 Jointer/Planer Com bo Machine The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 32 & 33 ) to prepare it for surface planing on the thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 8 . 2. Make sure your stock[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -29- The purpose of edge jointing is to produce a fin- ished, flat-edged surface (see Figures 34 & 35 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 35. Illustration of edge jointing results. To edge joint on the jointer: 1. Re[...]

-3 0 - G06 33 / G0 634 Jointer/Planer Com bo Machine The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 36 & 37 ). The Model G0633/G0634 has preset fence stops at 45˚ outward and 90˚. If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs. To be[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -3 1 - The G0633/G0634 table moves approximately 1 ⁄ 16 " with one turn of the handwheel. The basic steps of operating the planer are as follows: 1. Put on safety glasses. 2. Unless your workpiece is very flat, surface plane the workpiece on the jointer until it is flat—having the face flat [...]

-32- G06 33 / G06 34 Jointer/ Planer Combo M achine SE CTION 5 : A CCE SSORI ES G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust - ing any planer, so that nasty surprises such as non-parallel and chattered cut[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -33 - Figure 43. Our most popular earmuffs. H1302—Standard Earmuffs H4979—Deluxe Twin Cup Hearing Protector H4977—Work-Tunes Radio Headset Earmuffs Pro tect yourself comfor tably with a pair of c ush - ioned earmuf fs. Especially im por tant if you or employ ees operate for hours at a time. H13[...]

-3 4- G0 63 3 /G 063 4 Jointer/Planer Combo Machine Alwa ys disconnec t power to th e ma ch in e be fo r e per forming maintenance . Failure to do t his may result in s erious p erson - al injury . SE CTION 6 : MAINT ENA NC E For optimum per formance from your machine, follow this maintena nce schedule and ref er to any specific instructions given [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -35 - 4. Usi ng a 14m m wre nch , loo sen th e fou r adjustment nuts and raise the motor (see Figure 47 ) to remove V-belt tension. It may help to use a 2x4 to lift the motor. 8. Replace the motor access cover, fence brack- et, and fence. 5. Remove both the belts and replace them with a new set. 6. L[...]

-3 6 - G06 33 / G0 634 Jointer/ Planer Combo Machine Lead Screw: The lead screw should be lubri- cated with multi-purpose grease once a month. See Figure 50 and Parts Beakdown , P0633411, Page 61 for location. Remove the left side access panel for ingress . Figure 51 . Fence lubrication locations. Planer Column : Clean with solvent, wipe dr y , and[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -37 - Revie w t he troubleshooting and proc edures in this sec tion to fix or adjust your machine if a problem dev el - ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnical Suppor t at (570) 5 46 -9 663. SE CTION 7 : SE R VICE T rou ble[...]

-3 8- G0 63 3 / G06 34 Jointer/Planer Combo Mac hine Symptom Possible Cause Possible Solution E x c e s s i v e s n i p e (gou ge i n th e en d of the bo ard that is uneven wit h t he res t of the c ut). 1. Outfeed table is set too low. 2. Operator pushing down on trailing end of workpiece. 3. Workpiece is not supported as it leaves the planer. 1. [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -39 - Chec ki ng / A dj usti ng Jo in ter T able P ara ll eli sm The out feed table is preset by the factor y parallel with the cut terhead. Howe ver , it is critical to chec k this set ting. If the tables are not parallel with the cut terhead or each o ther , then poor cutting results and kick back [...]

- 40 - G0 633 /G 063 4 Jointer/Planer Combo Machine Ch eck ing Inf eed Ta ble Par all eli sm 1. Follow all the steps for checking the outfeed table parallelism to first make sure that the outfeed table is parallel with the cutterhead. 2. Place the straightedge halfway across the infeed table and halfway over the outfeed table, and adjust the infeed[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 4 1 - Ad jus tin g Join ter Ta ble Par all eli sm For safe and proper cutting results, the tables must be p arallel to the cut terhead. Adjusting them to be parallel is a task of precision and patience, and ma y take up to one hour t o complete. Luckily , this is cons idered a permanent adjustment [...]

- 42 - G0 633 /G 063 4 Jointer/Planer Combo Machine Ins pectin g Kni v es ( G0 63 3 Onl y) T o ols Ne ede d : Qt y Knife Setting Gauge .......................................... 1 Straightedge ...................................................... 1 The height of the knives can be inspected with the knife setting jig or with a straightedge. Inspect[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -43 - —The knives are set correctly when they just touch the bottom of the straightedge in each of the straightedge positions. —If the knives do not touch the straightedge or they lift it up in any of the positions, then those knives need to be adjusted. A dju sti ng / Replac i ng Kni v es ( G0 6[...]

- 44 - G0 633 / G0 63 4 Jointer/Planer Co mbo Machine 5. Loosen the cutterhead gib bolts, starting in the middle and alternating back and forth until all of the gib bolts are loose, but not falling out. —If this is the first time you are setting the knives, remove the gib and knife from the cutterhead. Decide which adjustment option you are going[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -45 - Repl aci n g Car bide Ins er ts ( G0 63 4 ) T o ols Ne ede d : Qt y T-Handle Wrench w/T-20 Torx Bit ..................... 1 The cutterhead is equipped with 56 indexable car- bide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge beco[...]

- 46 - G0 633 /G0 63 4 Jointer/Planer Co mbo Machine The de pth sc ale on the infeed table can be cali - brated or "z eroed" if it is not correc t. T o ols Ne ede d Qt y Straightedge ...................................................... 1 Phillips Screwdriver ........................................... 1 T o c alibrate the d epth sc ale [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 4 7 - — If the pulleys are aligned, then no adjust- ments are necessary. — If the pulleys are NOT aligned, perform Steps 3 & 4 . 3. Remove the V-belts (see Page 34 ), loosen the set screws on the end of the cutterhead pulley, and align the cutterhead pulley with the motor pulley . 4. Tighte[...]

- 48 - G06 33 / G0 634 J ointer/Planer Com bo Machine To set the 45° fence stop: 1. Loosen the fence tilt lock, and position the fence against the 45° stop bolt. 2. Loosen the lock nut on the 45˚ fence stop bolt ( Figure 71 ). The t able lo ck lev ers can be adjusted if they do not lo ck. T o ols Ne ede d Qt y Wrench 14 mm ......................[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -49 - A dju sti ng Gib s 3. Repeat Steps 1-2 with the outfeed table gib control ( Figure 74 ). The functio n of the table gibs is to eliminate ex cessive play in t he table mov ement. The gibs also control how easy it is to mov e the t ables. T o ols Ne ede d Qt y Adjustable Wrench ..................[...]

-50 - G06 33 / G0 634 J ointe r/ Planer C ombo Machine P la ner T able P ara ll eli sm Maximum Allowable Tolerances: Cutterhead/Table Side-to-Side .................. 0.002" Head Casting/Table Front/Back ................ 0.020" T o ols Ne ede d : Qt y Rotacator ........................................................... 1 Wrench 12mm .....[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 5 1 - — If the table is not parallel to the cutterhead side-to-side ( Figure 75 ), loosen the two lock nuts on the right or left side of the cyl - inder liner. Adjust the set screws to raise or lower the table so it is parallel to the cutterhead. — If the table is not parallel to the cutterhead[...]

-52- G063 3 / G06 34 Jointer/ Plane r Com bo Machine 2. Adjust the tension screws counterclockwise so that they are five to seven turns below the top of the head casting. — If the workpiece slips when you feed it, turn the screws 1 ⁄ 2 to 1 turn counterclockwise to increase spring tension. — If the workpiece is abruptly grabbed when initially[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -53 - Elect ri cal Com ponen ts Figure 80. G0633/G0634 magnetic switch. Figure 82 . Junction box and start capacitor. Figure 83 . Run capacitor. Figure 84 . Jointer table limit switch. Figure 81 . Emergency off switch.[...]

-5 4- G 063 3 / G06 34 Jointer/ Plane r Com bo Machine                            ?[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -55 -                                         [...]

-56 - G 063 3 / G06 34 Jointer/ Planer Combo M achine REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0633001 FRAME 19 P0633019 DEPTH SCALE 1-1 P0633001-1 HINGE SHAFT BRACKET (RIGHT) 20 P0633020 LIMIT SWITCH CORD 1-2 P0633001-2 HINGE SHAFT BRACKET (LEFT) 21 PSB14 CAP SCREW 3/8-16 X 1 2 P0633002 DRIVE SHAFT COVER 21-1 PSB26 CAP SCREW 3/8-16 X 1-1/2[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -57 - T able Asse mbl y Pa r ts Break do wn & Li st                         ?[...]

-58 - G0 63 3 /G 063 4 Jointer/Planer Combo Machine                              ?[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -59 - REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0633200 CUTTERHEAD BLOCK 220 P0633220 SPACER 201 P0633201 CUTTERHEAD (G0633) 221 PSS07 SET SCREW 1/4-20 X 1/2 201 P0634201 12" SPIRAL CUTTERHEAD (G0634) 222 PR26M INT RETAINING RING 52MM 201-1 P0634201-1 INDEXABLE CUTTER (G0634) 223 PFH58M[...]

- 60 - G06 33 / G06 34 Jointer/ Planer Combo M achine                              [...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine - 6 1 -                             ?[...]

- 62- G063 3 /G 063 4 Jointer/Planer Combo Machine                     L im it Swit ch Break do wn & L ist REF PART # DESCRIPTION REF PART # DESCRIP[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -63 -                              ?[...]

- 64 - G0 633 / G0 63 4 Jointer/Planer Co mbo Machine REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P0633601 FENCE BASE 628 P0633628 POINTER 602 P0633602 ADJUSTMENT TUBE W/RACK 629 PW06 FLAT WASHER 1/4 603 P0633603 TRUNNION BRACKET 630 PS07 PHLP HD SCR 1/4-20 X 3/8 604 P0633604 TRUNNION 631 PSS03 SET SCREW 1/4-20 X 3/8 604-1 P0633604-1 FENCE AN[...]

G06 33 / G0 634 J ointe r/ Planer C ombo Machine -65 - Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at ([...]

- 66 - G0 63 3 / G063 4 Jointer/Planer Combo Machine Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the orig inal purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This i[...]

         ?[...]

                              ?[...]

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                        ?[...]