Grizzly G0634Z manual

       WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.    ?[...]

           Repl aci ng Car bide In ser ts ( G 0 63 4Z ) T ools N ee ded : Qt y      ?[...]

          MODEL G0634Z JOINTER/PLANER COMBINA TION MACHINE W/SPIRAL CUTTERHEAD 8jhidbZgHZg k^X Z /* ,%  * )+ " .++ (  I d DgY Zg8Vaa/-%%*'(" ) ,,,  ; V [...]

           Cutting Capacities (Planer)  BVm^bjbL^Yi] d[ 8ji############################################################################################################################# &' ^c#  B[...]

          '+ * *"& *"' . , - , - + '&"& &"& '& &"' &% && '' '( &apos[...]

         REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0633001 FRAME 18 P0633018 POWER CORD 1-1 P0633001-1 HINGE SHAFT BRACKET (RIGHT) 19 P0633019 DEPTH SCALE 1-2 P0633001-2 HINGE SHAFT BRACKET (LEFT) 20 P0633020 LIMIT SW[...]

          T ab le As semb ly &%' &%* &&% &%& &%( &&' &%+ &%, &&( &%- &%- &%. &%. &&* &&+ &'' &&- &&)[...]

          '&- '%- '%+ '&& '%, '(' '&% '&- '&- '') '') ''' ''% '&. '%% '&,K' &[...]

          REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0633200 CUTTERHEAD MOUNTING BLOCK 220 P0633220 SPACER 201V2 P0634Z201V2 SPRL CUTTRHD 12" 10-32 V2.09.09 221 PSS07 SET SCREW 1/4-20 X 1/2 201-1 H9893 INDEXABLE[...]

             (%& (%' (&( (&) (&. (&- (%- (%+ (%) (&' ('% (%. (%. (%* (%( (%. ('% ('' (&* ('& (&+ (') ()% (&& (&% ((- ('. ((. (&a[...]

            )%) )%* )&& )%' )%( )%. )%, )%& )%+ )&* )%-"& )&. )&% )&, )&- )'% )'& )'' )'([...]

             *%&"' *%) *%' *%+ *%&"& *%&"( *%( *%* *%. *&& *&% *&& *%, *&' *%, *&( *&) *&[...]

            +&' +%( +%* +%+ +%, +'% +&. +&% +'% +'+ +'% +&. +&- +&, +'& +%' +'* +'- +'.?[...]

           REF PART # DESCRIPTION REF PART # DESCRIPTION 236 PS06 PHLP HD SCR 10-24 X 3/8 628 P0633628 POINTER 601 P0633601 FENCE BASE 629 PW06 FLAT WASHER 1/4 602 P0633602 ADJUSTMENT TUBE W/RACK 630 PS07 PHLP HD SCR 1/4-[...]

            Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becom[...]

           A ccessor i es H9893—Carbide Inserts (10 Pack)       ?[...]

MO DE L G0 63 3 / G0 6 3 4 J OINT E R / P L A NE R C OM BIN A TION MA CHINE O WNE R'S MANU AL COPYRIGHT © A PRIL, 20 07 BY GRIZ ZL Y IN DUSTRIAL , IN C., REVIS ED AUGUST , 2 0 07 ( BL) W ARN I NG : NO P OR T IO N OF T HI S M AN UAL MA Y BE R EPRO DU CED I N A NY S HA PE OR FOR M W IT HO UT T HE W RI T TEN A PPROV AL O F GR I Z ZL Y IN D US TR[...]

 ?[...]

T able of Con tents INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 G0633 Machine Data Sheet .......................... 3 G0634 Machine Data Sheet .......................... 5 Identification .........[...]

-2 - G0 633 /G0 63 4 Jointer/ Planer Combo Machine INTR ODU CTION F ore w ord We are proud to offer the Model G0633/G0634 Jointer/Planer Combination Machine. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -3 -                     ?[...]

- 4 - G06 33 / G0 63 4 Jointer/ Planer Comb o Machine         [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -5 -              ?[...]

- 6 - G0 63 3 / G0 63 4 Jointer/Planer Combo M achine         [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 7 - Figure 1. G0634 identification and controls. A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Height Knobs E. Quick Release Knobs F. Tilt Lock G. Fence Lock Lever H. Fence Adjustment Knob I. Infeed Table Lock Knob J. Infeed Handgrip K. Infeed Table L. Jointer Dust Port M. Planer Table Iden[...]

-8- G06 33 / G0 63 4 Jointer/ Planer Comb o Machine               ?[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -9 -                 ?[...]

- 1 0 - G06 33 /G0 63 4 Jointer/Planer Combo Machine A ddi ti ona l Sa fety Instr ucti on s fo r Joi nt ers Like all machines ther e is dange r asso ciated with this m achine. Accident s are frequently caused by l ack of fa miliarity or fai lure to pay atte ntion. Use this machine with resp ec t and caution to lessen th e possibility of oper ator i[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 1 1- A ddi ti ona l Sa fety Instr ucti on s fo r P laners No list of safety guidelines can b e complete. E ver y shop environment is differ ent . Alw ays consider safety fi rst , as it applies to y our individual working co nditions. Use this and other machiner y with caution and resp ect . Fail ure[...]

- 1 2- G06 33 / G0 63 4 Jointer/ Planer Combo Machine Serious pe rsonal injury could occur if you connect the machine to the power source before you ha ve completed the set up pro - cess . DO NOT conn ect the machine to the power source until instruct ed to do so. 220 V Operat ion Gr oun ding In t he e vent of an elec tric al short, grounding reduc[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 1 3 - W ear safet y gl asses dur- ing t he entir e set up pro - cess ! Th is m a ch in e pr es e nt s se r io us inj ur y ha za r d s to untrain ed users. Read through this e ntire manu - al to b ecome familiar with the controls and op era - tions before st ar ting the machine ! Set Up Safe t y SE C[...]

- 1 4- G 06 33 / G0 63 4 Jointer/ Planer Combo Machine In v ent or y If any nonproprietar y pa r ts are missing (e. g. a nut or a washer ), we will gladly replace them; or for the sak e of expediency , replacements can be obtained at your loc al hardware store. Figure 5. Spiral cutterhead hardware. The following is a d escription of t he main comp [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 1 5 - Hard w are Reco gn it io n Chart[...]

- 1 6 - G063 3 / G0 63 4 Jointer/ Planer Combo Machine Fl oor Load Refe r to t he Machine Data She et for the weight and foot pr int s pe ci fi cat io ns of your m ac hine. Some residential floors may require add itional reinfo rcement to suppor t both the machine and operator . Pl ace ment Loca ti on Consider existing and antici pated need s, siz [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 1 7 - Mo v in g & P la cin g Ba se Un it The Mod el G0 63 3 / G0 6 3 4 is a heavy machine. S erious per sonal injury may occur if safe moving metho ds are not used. T o be s afe, ge t as si st an c e an d u s e power equipment to move th e shi pp i ng cra te an d remove the machine from the crat[...]

- 1 8 - G0 63 3 / G0 63 4 Jointer/Planer Combo M achine Cu t ter head Gua rd T o install t he cut terhe ad guar d : 1. Remov e t he shaf t l ock knob and inser t the cut terhead guard shaft into t he brack et hole as shown in Figure 1 3 . 4. Test the guard by pulling it back and letting go. The rubber dot on the guard should hit the fence when the [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 1 9 - Figure 14. Knife setting gauge assembly. Assemble t he knife set ting g auge using the knife setting gauge ro d, feet and 9mm e - clips as shown in Figure 1 4 . Kni fe S et ti ng Gau g e Figure 15. Dust hose attached to jointer dust port. Dus t Col lectio n DO NOT oper ate the Mod el G0 6 3 3 [...]

-20- G 06 33 / G0 63 4 Jointer/ Planer Comb o Machine T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs smoothly and without vibration and 2) the stop button safety feature works correctly[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 2 1 - Ti ght en V - Belts The final step in the setup process must be done after approxi mately 1 6 hours of operation. D uring this first 1 6 hours, the V -bel ts will stretch and sea t into the pulley groov es. Af ter this 1 6 hours, you must ret ension the V -belts to av o id slippage and burn ou[...]

-22- G0633 /G0 63 4 Jointer/ Planer Combo Machine Damag e to your eyes, lungs, and ears could re su lt fro m usin g thi s ma ch in e wit ho u t prope r prote ctive ge ar . Always wear safet y glasses , a respirator , and hearing protec tion when op erat ing t his machine. Lo o s e ha i r a n d cl o t h - ing could g et caught in machiner y and caus[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -23- T ab le Movement : Loosen the c ap screws on the infeed handgrip and out feed t able adjustment knob before mo ving the infeed and outfeed tables ( Figure 1 9 ). Use an adjustable wrench to turn the outfeed adjustment k nob. Figure 19. Table control locations. Outfeed Table Adj. Knob Infeed Handg[...]

-2 4 - G0 63 3 / G0 63 4 Jointer/Planer C ombo M achine Jo in ter - P laner Con v ersi on The Model G06 33 /G0 63 4 is ready for j ointer operations after it is setup . T o use the machine as a planer , you must per form a c onv ersion. T o set up the machine for pl aner op erat ions : 1. DISCONNECT THE JOINTER/PLANER FROM THE POWER SOURCE! 2. Remo[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -25- 5. Turn the table lock lever ( Figure 24 ) clock- wise, pull it out, and turn the table up . The table will lock into place when raised to its highest position as shown in Figure 25 . Figure 24 . Infeed table lock lever. 6. Raise the outfeed table in the same manner as you did with the infeed tab[...]

-26- G0 63 3 / G0 63 4 Jointer/Planer Combo M achine Here are some rules to follow when choos- ing, jointing, and planing stock on a jointer or thickness planer : • DO NOT joint or surface plane stock that contains knots. Injury to the operator or damage to the workpiece can occur if the knots become dislodged during the cutting operation. • DO[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 27 -    Squaring st ock in volves four steps per formed in the ord er b elow : 1. Surface Plane on the Jointer —The con - cave face of the workpiece is surface planed flat with a jointer. Previously Jointed Edge Previously Surface Planed Face 2. Surface Plane on the Thickness Pla[...]

-28- G0 633 /G0 63 4 Jointer/ Planer Combo Machine The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 32 & 33 ) to prepare it for surface planing on the thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 8 . 2. Make sure your stock [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -29- The purpose of edge jointing is to produce a fin- ished, flat-edged surface (see Figures 34 & 35 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 35. Illustration of edge jointing results. To edge joint on the jointer: 1. Rea[...]

-3 0 - G0 63 3 / G0 634 Jointer/Planer Com bo Machine The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 36 & 37 ). The Model G0633/G0634 has preset fence stops at 45˚ outward and 90˚. If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs. To b[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -3 1 - The G0633/G0634 table moves approximately 1 ⁄ 16 " with one turn of the handwheel. The basic steps of operating the planer are as follows: 1. Put on safety glasses. 2. Unless your workpiece is very flat, surface plane the workpiece on the jointer until it is flat—having the face flat w[...]

-32- G06 33 / G0 63 4 Jointer/ Planer Combo Machine SE CTION 5 : A C CE SSO RIES G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust - ing any planer, so that nasty surprises such as non-parallel and chattered cu[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -33 - Figure 43. Our most popular earmuffs. H1302—Standard Earmuffs H4979—Deluxe Twin Cup Hearing Protector H4977—Work-Tunes Radio Headset Earmuffs Pro tect yourself comfort ably with a pair of cush - ioned earmuf fs. Especially impor tant if you or employ ees operate for hours at a time. H1302 [...]

-3 4- G 063 3 / G0 63 4 Jointer/ Planer Combo Machine Alwa ys disconne ct power to th e mac hin e be fo r e per forming maintenanc e. Failure to do t his may result in se rious per son - al injury . SE CTION 6 : MA INTE NA NC E For optimum per formance from your machine, follow this maintena nce s chedule and refer to an y specific instructions giv[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -35 - 4. U sin g a 1 4m m wre nc h, lo ose n the f ou r adjustment nuts and raise the motor (see Figure 47 ) to remove V-belt tension. It may help to use a 2x4 to lift the motor. 8. Replace the motor access cover, fence brack- et, and fence. 5. Remove both the belts and replace them with a new set. 6.[...]

-3 6 - G0 633 /G0 63 4 Jointer/ Planer Combo Machine Lead Screw: The lead screw should be lubri- cated with multi-purpose grease once a month. See Figure 50 and Parts Beakdown , P0633411, Page 61 for location. Remove the left side access panel for ingress . Figure 51 . Fence lubrication locations. Planer Column : Clean with solvent, wipe dr y , and[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -37 - Revie w the troubleshooting and proc edures in this sectio n to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, t hen f eel f ree t o call our T ec hnical Suppor t at ( 57 0 ) 54 6 -9 66 3. SE CTION 7 : SER VICE T ro uble[...]

-3 8- G 06 33 / G0 63 4 Jointer/ Planer Combo Machine Symptom Possible Cause Possible Solution E x c e s s i v e s n i p e (gou ge i n t he e nd of t he b oar d t hat i s uneven wit h th e rest of the c ut) . 1. Outfeed table is set too low. 2. Operator pushing down on trailing end of workpiece. 3. Workpiece is not supported as it leaves the planer[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -39 - Chec kin g / A dj ust in g Jo in ter T able P aral lel is m The out feed t able is preset by t he factor y parallel with the cut terhead. Howe ver , it is critic al to c heck this setting. If the tables are not parallel wit h the cut terhead or each other , then poor c ut ting r esults and kick [...]

- 40 - G 06 33 / G0 63 4 Jointer/ Planer Combo Machine Ch eck ing Inf eed Tab le Para llel is m 1. Follow all the steps for checking the outfeed table parallelism to first make sure that the outfeed table is parallel with the cutterhead. 2. Place the straightedge halfway across the infeed table and halfway over the outfeed table, and adjust the inf[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 4 1 - Ad jus ting Join te r Tabl e Par al lel ism For safe and p roper cutting results, the tables must be p arallel to t he cutterhead. A djusting them to be parallel i s a task of precisio n and pa tience, and ma y take up to one hou r to complete . Luckily , this is considered a permanent adjustm[...]

- 42- G0633 /G0 63 4 Jointer/ Planer Combo Machine Ins p ectin g K n iv es ( G0 6 33 On ly ) T ools N e ede d : Qt y Knife Setting Gauge .......................................... 1 Straightedge ...................................................... 1 The height of the knives can be inspected with the knife setting jig or with a straightedge. Inspe[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -43 - —The knives are set correctly when they just touch the bottom of the straightedge in each of the straightedge positions. —If the knives do not touch the straightedge or they lift it up in any of the positions, then those knives need to be adjusted. A dj usti ng / Repl ac in g Kni v es (G 0 6[...]

- 44 - G0 63 3 / G0 63 4 Jointer/Planer Combo M achine 5. Loosen the cutterhead gib bolts, starting in the middle and alternating back and forth until all of the gib bolts are loose, but not falling out. —If this is the first time you are setting the knives, remove the gib and knife from the cutterhead. Decide which adjustment option you are goin[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -45 - Repl ac in g Car bide Ins er ts ( G0 63 4 ) T ools N e ede d : Qt y T-Handle Wrench w/T-20 Torx Bit ..................... 1 The cutterhead is equipped with 56 indexable car- bide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becom[...]

- 46 - G0 63 3 / G0 63 4 Jointer/Planer Combo M achine The depth scale o n the infeed table can be cali - brated or "z eroed" if it is not c orrect. T ools N e ede d Qt y Straightedge ...................................................... 1 Phillips Screwdriver ........................................... 1 T o calibr ate the d ept h scale[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 4 7 - — If the pulleys are aligned, then no adjust- ments are necessary. — If the pulleys are NOT aligned, perform Steps 3 & 4 . 3. Remove the V-belts (see Page 34 ), loosen the set screws on the end of the cutterhead pulley, and align the cutterhead pulley with the motor pulley . 4. Tighten[...]

- 48 - G0 633 /G 06 34 Jo inter/Planer Comb o Machine To set the 45° fence stop: 1. Loosen the fence tilt lock, and position the fence against the 45° stop bolt. 2. Loosen the lock nut on the 45˚ fence stop bolt ( Figure 71 ). The table lo ck le vers can be adjust ed if t hey do not lo ck. T ools N e ede d Qt y Wrench 14 mm .....................[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -49 - A dj usti ng Gi bs 3. Repeat Steps 1-2 with the outfeed table gib control ( Figure 74 ). The functio n of the table gibs is to eliminate ex c essive pla y in the tab le mov ement. The gibs also control how easy i t is to mov e the t ables. T ools N e ede d Qt y Adjustable Wrench ................[...]

-50 - G06 33 / G0 63 4 Jointer/ Planer Comb o Machine P laner T abl e P aral lel is m Maximum Allowable Tolerances: Cutterhead/Table Side-to-Side .................. 0.002" Head Casting/Table Front/Back ................ 0.020" T ools N e ede d : Qt y Rotacator ........................................................... 1 Wrench 12mm ......[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 5 1 - — If the table is not parallel to the cutterhead side-to-side ( Figure 75 ), loosen the two lock nuts on the right or left side of the cyl - inder liner. Adjust the set screws to raise or lower the table so it is parallel to the cutterhead. — If the table is not parallel to the cutterhead [...]

-52- G063 3 / G0 63 4 Jointer/Planer Combo M achine 2. Adjust the tension screws counterclockwise so that they are five to seven turns below the top of the head casting. — If the workpiece slips when you feed it, turn the screws 1 ⁄ 2 to 1 turn counterclockwise to increase spring tension. — If the workpiece is abruptly grabbed when initially [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -53 - Elect ri cal Comp onen ts Figure 80. G0633/G0634 magnetic switch. Figure 82 . Junction box and start capacitor. Figure 83 . Run capacitor. Figure 84 . Jointer table limit switch. Figure 81 . Emergency off switch.[...]

-5 4 - G06 33 / G0 63 4 Jointer/ Planer Comb o Machine                            ?[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -55 -                                         ?[...]

-56 - G063 3 / G0 63 4 Jointer/ Planer Combo Machine REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0633001 FRAME 19 P0633019 DEPTH SCALE 1-1 P0633001-1 HINGE SHAFT BRACKET (RIGHT) 20 P0633020 LIMIT SWITCH CORD 1-2 P0633001-2 HINGE SHAFT BRACKET (LEFT) 21 PSB14 CAP SCREW 3/8-16 X 1 2 P0633002 DRIVE SHAFT COVER 21-1 PSB26 CAP SCREW 3/8-16 X 1-1/2 [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -57 - T able Assem bly P ar ts B re ak do wn & Li st                         ?[...]

-58 - G 06 33 / G0 63 4 Jointer/ Planer Combo Machine                              [...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -59 - REF PART # DESCRIPTION REF PART # DESCRIPTION 104-1 P0633104-1 PLANER DUST PORT 221 PSS07 SET SCREW 1/4-20 X 1/2 200 P0633200 CUTTERHEAD BLOCK 222 PR26M INT RETAINING RING 52MM 201 P0633201 CUTTERHEAD (G0633) 223 PFH58M FLAT HD ALLEN SCR M5-.8 X 12 (G0633) 201 P0634201 12" SPIRAL CUTTERHEAD[...]

- 60 - G06 33 / G0 63 4 Jointer/ Planer Comb o Machine                              ?[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine - 6 1 -                             ?[...]

- 62- G063 3 / G0 63 4 Jointer/Planer Combo M achine                     L im it Swi tch Break do wn & Li st REF PART # DESCRIPTION REF PART # DESCR[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -63 -                              [...]

- 64 - G0 63 3 / G0 63 4 Jointer/Planer Combo M achine REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P0633601 FENCE BASE 628 P0633628 POINTER 602 P0633602 ADJUSTMENT TUBE W/RACK 629 PW06 FLAT WASHER 1/4 603 P0633603 TRUNNION BRACKET 630 PS07 PHLP HD SCR 1/4-20 X 3/8 604 P0633604 TRUNNION 631 PSS03 SET SCREW 1/4-20 X 3/8 604-1 P0633604-1 FENCE A[...]

G06 33 / G0 63 4 Jointer/ Planer Comb o Machine -65 - Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (8[...]

- 66 - G063 3 / G0 63 4 Jointer/Planer Combo Machine Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 y ear to the or iginal purchaser from the date of purchase. This warranty does no t apply t o defects d ue directly or indirec tly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maint enance.[...]

         ?[...]

                             [...]

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                       [...]